International Comfort Products CSA618GKA100, HSA618GKA100, TSA618GKA100, CSA624GKA100, HSA624GKA100 User Manual
...
TECHNICAL SUPPORT MANUAL
Split System Air Conditioner
CSA6, HSA6, TSA6
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and
NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manuals that may
apply to the product.
DANGER -- Immediate hazards which will result in
severe personal injury or death.
WARNING -- Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION -- Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE -- Used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
Signal Words in Manuals
The signal word WARNING is used throughout this
manual in the following manner:
!
The signal word CAUTION is used throughout this
manual in the following manner:
!
Signal Words on Product Labeling
Signal words are used in combination with colors
and/or pictures on product labels.
WARNING
WARNING
CAUTION
TABLE OF CONTENTS
Model Number Identification 2.....................
R--410A Quick Reference Guide 3..................
Wiring Diagram Connection 4......................
Wiring Diagram Schematic 5......................
Charging Chart 6.................................
Tech Labels (Expanded Data) 7 -- 14................
Condenser Only Data 15 -- 17......................
CSA6 HSA6 TSA6 Parts List 18 -- 26................
Exploded Drawings 27 -- 29........................
Cooling Multiplying Factors 30 -- 82.................
MODELS
CSA618GKA100 HSA618GKA100 TSA618GKA100
CSA624GKA100 HSA624GKA100 TSA624GKA100
CSA630GKA100 HSA630GKA100 TSA630GKA100
CSA636GKA100 HSA636GKA100 TSA636GKA100
CSA642GKA100 HSA642GKA100 TSA642GKA100
CSA648GKA100 HSA648GKA100 TSA648GKA100
CSA660GKA100 HSA660GKA100 TSA660GKA100
!
DEATH, PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD
Failure to carefully read and follow this warning
could result in equipment malfunction, property
damage, personal injury and/or death.
Installation or repairs made by unqualified persons couldresult in equipment malfunction, property damage, personal injury and/or death.
The information contained in this manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the
proper tools and test instruments.
Installation must conform with local building
codes and with the National Electrical Code
NFPA70 current edition or Canadian Electrical
Code Part 1 CSA C.22.1.
WARNING
421 04 1401 01 April 2012
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
OUTDOOR UNIT MODEL NUMBER IDENTIFICATION GUIDE (single phase)
Digit Position: 1 2 3 4 5, 6 7 8 9 10 11 12
Example Part Number:
Product Family
S = R--410A REFRIGERANT
A = Air Conditioner
H = Heat Pump TYPE
3 = 13 SEER
4 = 14 SEER
5 = 15 SEER
6 = 16 SEER
7 = 17 SEER
8 = 18 SEER NOMINAL EFFICIENCY
18 = 18,000 BTUH = 1½ tons
24 = 24,000 BTUH = 2 tons
30 = 30,000 BTUH = 2½ tons
36 = 36,000 BTUH = 3 tons
42 = 42,000 BTUH = 3½ tons
48 = 48,000 BTUH = 4 tons
60 = 60,000 BTUH = 5 tons NOMINAL CAPACITY
A = Standard Grille
G = Coil Guard Grille
C = Coastal FEATURES
H S A 6 18 G K A 1 0 0
K = 208/230--1-- 60 VO LTAGE
Sales Code
Engineering Revision
Extra Digit
Extra Digit
ACCESSORIES PART NUMBER IDENTIFICATION GUIDE
Digit Position: 1 2 3 4 5 6, 7 8, 9 10, 11
Example Part Number:
N = Non--Branded BRANDING
A = Accessory PRODUCT GROUP
S = Split System (AC & HP) KIT USAGE
A = Original
B = 2nd Generation MAJOR SERIES
0 = Generic or Not Applicable
2=R--22
4 = R--410A REFRIGERANT
Product Identifier Number
Package Quantity
Type of Kit (Example: CH = Crankcase Heater)
N A S A 0 01 01 CH
2 421 04 1401 01
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
R--410A QUICK REFERENCE GUIDE
• R--410A refrigerant operates at 50% -- 70% higher pressures than R--22. Be sure that servicing equipment and
replacement components are designed to operate with R--410A.
• R--410A refrigerant cylinders are rose colored.
• Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.
• R--410A systems should be charged with liquid refrigerant. Use a commercial type metering device in the
manifold hose when charging into suction line with compressor operating.
• Manifold sets should be 750 psig high--side and 200 psig low--side with 520 psig low--side retard.
• Use hoses with 750 psig service pressure rating.
• Leak detectors should be designed to detect HFC refrigerant.
• R--410A, as with other HFC refrigerants, is only compatible with POE oils.
• Vacuum pumps will not remove moisture from oil.
• Do not use liquid line filter--driers with rated working pressures less than 600 psig.
• Do not install a suction line filter--drier in liquid line.
• POE oils absorb moisture rapidly. Do not expose oil to atmosphere.
• POE oils may cause damage to certain plastics and roofing materials.
• Wrap all filter--driers and service valves with wet cloth when brazing.
• A liquid line filter--drier is required on every unit.
• Do not use with an R--22 TXV.
• If indoor unit is equipped with an R--22 TXV, it must be changed to an R--410A TXV.
• Never open system to atmosphere while it is under a vacuum.
• When system must be opened for service, break vacuum with dry nitrogen and replace all filter--driers. Evacuate
to 500 microns before recharging.
• Do not vent R--410A into the atmosphere.
• Do not use capillary tube indoor coils.
• Observe all WARNINGS, CAUTIONS, NOTES, and bold text.
International Comfort Products, LLC
Lewisburg, TN 37091 USA
421 04 1401 01 3
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
Model Sizes: 18, 24, 30, 36, 42, 48, 60
,
--
4 421 04 1401 01
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
Model Sizes: 18, 24, 30, 36, 42, 48, 60
Page 4
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TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
R--410A CHARGING CHART
Rating Plate (required) Subcooling Temperature ° F(° C)
Measured Liquid
Pressure (psig)
251 78 26 76 24 74 23 72 22 70 21 68 20
259 80 27 78 26 76 24 74 23 72 22 70 21
266 82 28 80 27 78 26 76 24 74 23 72 22
274 84 29 82 28 80 27 78 26 76 24 74 23
283 86 30 84 29 82 28 80 27 78 26 76 24
291 88 31 86 30 84 29 82 28 80 27 78 26
299 90 32 88 31 86 30 84 29 82 28 80 27
308 92 33 90 32 88 31 86 30 84 29 82 28
317 94 34 92 33 90 32 88 31 86 30 84 29
326 96 36 94 34 92 33 90 32 88 31 86 30
335 98 37 96 36 94 34 92 33 90 32 88 31
345 100 38 98 37 96 36 94 34 92 33 90 32
364 104 40 102 39 100 38 98 37 96 36 94 34
374 106 41 104 40 102 39 100 38 98 37 96 36
384 108 42 106 41 104 40 102 39 100 38 98 37
395 110 43 108 42 106 41 104 40 102 39 100 38
406 112 44 110 43 108 42 106 41 104 40 102 39
416 114 46 112 44 110 43 108 42 106 41 104 40
427 116 47 114 46 112 44 110 43 108 42 106 41
439 118 48 116 47 114 46 112 44 110 43 108 42
450 120 49 118 48 116 47 114 46 112 44 110 43
462 122 50 120 49 118 48 116 47 114 46 112 44
474 124 51 122 50 120 49 118 48 116 47 114 46
° F (° C) ° F (° C) °F (° C) ° F (° C) F (° C) F (° C)
6 3 8 4 10 6 12 7 14 8 16 9
R--410A Required Liquid Line Temperature ° F(° C)
6 421 04 1401 01
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
( 80 -- Indoor db ) x 835 x Indoor CFM
)
1000
(
)
1000
( Indoor db -- 80 ) x 835 x Indoor CFM
(
If additional tubing length and/or indoor unit is located above outdoor unit, a slight variation in capacity may occur.
If additional tubing length and/or indoor unit is located above outdoor unit, a slight variation in capacity may occur.
† T otal capacities are net (I.D. blower heat subtracted) system capacities based on 25’ line set.
†† At TVA rating indoor condition (75 °Fdb, 63 °Fwb), all other indoor air temperatures are at 80 ° Fdb
421 04 1401 01 7
formula below. Measure outdoor db and indoor wet bulb, apply these to the chart above, find MBh and S/T, and plug these into the formula below.
(Note: if indoor db is the only thing changing, total capacity, MBh, stays the same.)
‡ Chart data is for 80° F indoor dry bulb. For indoor db temperatures other than 80° F, measure Indoor db and Indoor CFM, and plug these into the
^ System amps are total of indoor and outdoor amps.
Sensible Capacity at Indoor db LOWER than 80 ° F=(MBhxS/T) --
Sensible Capacity at Indoor db HIGHER than 80 ° F=(MBhxS/T) +
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
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TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
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TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
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TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
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TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
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TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
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TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
14 421 04 1401 01
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
Data for Condenser Only (Cooling)
Saturated Suction
Temperature ° F
55 65 75 85 95 105 115 125
Condenser Entering Air Temperature ° F
(C,H,T)SA618
TCG 15.70 14.90 14.10 13.20 12.30 11 .30 10.30 9.20
30
35
40
45
50
55
SDT 65.20 74.80 84.40 94.00 103.60 113.10 122.60 132.00
KW 0.75 0.87 0.99 1.12 1.26 1.43 1.61 1.83
TCG 17.50 16.60 15.70 14.70 13.70 12.60 11 . 5 0 10.40
SDT 66.30 75.90 85.40 94.90 104.40 113.80 123.20 132.70
KW 0.74 0.86 0.99 1.12 1.27 1.43 1.61 1.83
TCG 19.40 18.40 17.40 16.30 15.20 14.10 12.90 11.6 0
SDT 67.50 76.90 86.40 95.80 105.20 114.60 124.00 133.30
KW 0.73 0.86 0.99 1.12 1.27 1.43 1.62 1.83
TCG 21.50 20.40 19.20 18.10 16.80 15.60 14.30 12.90
SDT 68.70 78.00 87.40 96.70 106.10 115.40 124.80 134.10
KW 0.72 0.85 0.99 1.13 1.27 1.44 1.62 1.83
TCG 23.70 22.50 21.20 19.90 18.60 17.20 15.80 14.30
SDT 69.90 79.20 88.40 97.70 107.00 116.30 125.60 134.80
KW 0.71 0.85 0.99 1.13 1.28 1.44 1.63 1.84
TCG 26.00 24.70 23.30 21.80 20.40 18.90 17.40 15.80
SDT 71.20 80.40 89.60 98.80 108.00 117.20 126.50 135.60
KW 0.71 0.85 0.99 1.14 1.29 1.46 1.64 1.85
(C,H,T)SA624
TCG 20.50 19.50 18.50 17.30 16.20 14.90 13.60 12.30
30
35
40
45
50
55
SDT 66.10 75.80 85.30 94.90 104.40 114.00 123.40 132.80
KW 1.00 1.15 1.30 1.47 1.65 1.85 2.09 2.36
TCG 22.70 21.60 20.40 19.20 17.90 16.60 15.20 13.70
SDT 67.20 76.80 86.30 95.80 105.30 114.70 124.10 133.50
KW 0.99 1.15 1.30 1.47 1.65 1.86 2.09 2.36
TCG 25.10 23.80 22.50 21.20 19.80 18.30 16.80 15.30
SDT 68.40 77.90 87.30 96.70 106.10 115.50 124.80 134.10
KW 0.98 1.14 1.30 1.47 1.66 1.86 2.09 2.36
TCG 27.60 26.20 24.80 23.30 21.80 20.20 18.60 16.90
SDT 69.60 79.00 88.30 97.60 107.00 116.30 125.60 134.90
KW 0.97 1.14 1.30 1.48 1.66 1.87 2.10 2.37
TCG 30.30 28.80 27.20 25.60 23.90 22.20 20.40 18.50
SDT 70.80 80.10 89.40 98.70 107.90 117.20 126.40 135.60
KW 0.96 1.13 1.30 1.48 1.67 1.88 2.11 2.38
TCG 33.20 31.50 29.70 27.90 26.10 24.20 22.30 20.30
SDT 72.10 81.30 90.50 99.70 108.90 118.10 127.30 136.40
KW 0.95 1.13 1.31 1.49 1.68 1.89 2.12 2.39
(C,H,T)SA630
TCG 25.00 23.60 22.30 20.90 19.50 18.00 16.30 14.40
30
35
40
45
50
55
SDT 68.10 77.50 87.00 96.40 105.80 115.10 124.40 133.60
KW 1.26 1.42 1.59 1.78 1.99 2.23 2.51 2.82
TCG 27.60 26.10 24.70 23.20 21.60 20.00 18.20 16.30
SDT 69.40 78.70 88.10 97.40 106.70 116.00 125.30 134.40
KW 1.27 1.43 1.60 1.79 2.00 2.24 2.52 2.83
TCG 30.50 28.80 27.20 25.60 23.90 22.20 20.30 18.20
SDT 70.70 79.90 89.20 98.50 107.70 117.00 126.20 135.30
KW 1.28 1.43 1.60 1.79 2.01 2.25 2.53 2.85
TCG 33.50 31.70 29.90 28.20 26.40 24.40 22.40 20.20
SDT 72.00 81.20 90.40 99.60 108.80 118.00 127.20 136.30
KW 1.28 1.43 1.61 1.80 2.01 2.26 2.54 2.86
TCG 36.70 34.70 32.80 30.90 28.90 26.90 24.70 22.30
SDT 73.50 82.50 91.60 100.80 110.00 119.20 128.20 137.20
KW 1.28 1.43 1.61 1.80 2.02 2.27 2.55 2.87
TCG 40.10 38.00 35.90 33.80 31.60 29.40 27.10 24.60
SDT 75.00 84.00 93.00 102.10 111.20 120.30 129.30 138.20
KW 1.27 1.43 1.60 1.80 2.02 2.27 2.55 2.88
(C,H,T)SA636
TCG = Gross Cooling Capacity (x 1000 BTU/hr)
SDT = Saturated T emperature Leaving Compressor
kW = Outdoor Unit Kilowatts
421 04 1401 01 15
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
Data for Condenser Only (Cooling)
Saturated Suction
Saturated Suction
Temperature ° F
Temperature ° F
30
35
40
45
50
55
TCG 31.30 29.70 28.10 26.40 24.60 22.80 20.80 18.80
SDT 69.50 78.70 87.90 97.20 106.60 115.90 125.20 134.60
KW 1.43 1.64 1.86 2.10 2.37 2.68 3.04 3.47
TCG 34.50 32.80 31.00 29.20 27.30 25.30 23.20 21.00
SDT 70.70 79.90 89.10 98.30 107.60 116.80 126.10 135.40
KW 1.43 1.65 1.87 2.11 2.38 2.69 3.05 3.47
TCG 38.10 36.10 34.20 32.20 30.10 27.90 25.70 23.30
SDT 72.10 81.20 90.30 99.50 108.70 117.80 127.10 136.30
KW 1.44 1.66 1.88 2.12 2.39 2.70 3.06 3.48
TCG 41.80 39.70 37.60 35.40 33.10 30.80 28.30 25.70
SDT 73.70 82.60 91.60 100.70 109.80 118.90 128.10 137.20
KW 1.45 1.67 1.90 2.14 2.41 2.72 3.07 3.49
TCG 45.90 43.60 41.20 38.80 36.30 33.80 31.10 28.30
SDT 75.30 84.10 93.10 102.00 111.10 120.10 129.10 138.10
KW 1.47 1.69 1.92 2.16 2.43 2.74 3.09 3.50
TCG 50.20 47.60 45.10 42.40 39.80 37.00 34.10 31.10
SDT 77.00 85.70 94.60 103.40 112.30 121.30 130.20 139.10
KW 1.49 1.71 1.94 2.19 2.46 2.76 3.11 3.52
Condenser Entering Air Temperature ° F
1251151059585756555
(C,H,T)SA642
TCG 38.00 36.30 34.40 32.40 30.20 27.90 25.60 23.10
30
35
40
45
50
55
SDT 69.80 79.20 88.70 98.10 107.40 116.70 125.90 135.10
KW 1.83 2.03 2.26 2.54 2.86 3.22 3.63 4.09
TCG 42.00 40.10 38.00 35.80 33.40 30.90 28.40 25.70
SDT 71.20 80.60 89.90 99.20 108.40 117.70 126.80 136.00
KW 1.84 2.04 2.28 2.56 2.88 3.24 3.65 4.11
TCG 46.30 44.20 41.80 39.40 36.80 34.10 31.30 28.40
SDT 72.70 81.90 91.20 100.40 109.60 118.70 127.80 136.90
KW 1.85 2.06 2.30 2.58 2.90 3.26 3.67 4.13
TCG 50.90 48.50 45.90 43.20 40.40 37.40 34.40 31.20
SDT 74.20 83.30 92.50 101.60 110.80 119.90 128.90 137.90
KW 1.86 2.07 2.32 2.60 2.92 3.29 3.70 4.16
TCG 55.70 53.10 50.20 47.30 44.10 40.90 37.60 34.20
SDT 75.80 84.80 93.90 103.00 112.00 121.00 130.00 138.90
KW 1.87 2.09 2.34 2.63 2.95 3.32 3.73 4.19
TCG 60.90 57.90 54.80 51.50 48.10 44.60 41.00 37.30
SDT 77.40 86.40 95.40 104.40 113.40 122.30 131.20 140.00
KW 1.89 2.11 2.36 2.66 2.99 3.36 3.77 4.23
(C,H,T)SA648
TCG 40.60 38.50 36.30 34.20 31.90 29.50 27.10 24.40
30
35
40
45
50
55
SDT 67.60 77.00 86.40 95.80 105.10 114.50 123.80 133.10
KW 2.08 2.39 2.69 2.99 3.31 3.67 4.07 4.54
TCG 44.90 42.50 40.10 37.70 35.20 32.70 30.00 27.10
SDT 68.90 78.20 87.50 96.80 106.10 115.30 124.60 133.80
KW 2.01 2.35 2.67 3.00 3.33 3.69 4.09 4.55
TCG 49.70 47.00 44.30 41.60 38.80 36.00 33.10 30.00
SDT 70.20 79.40 88.60 97.80 107.00 116.30 125.40 134.60
KW 1.90 2.28 2.63 2.98 3.33 3.70 4.11 4.57
TCG 54.80 51.80 48.80 45.80 42.70 39.60 36.40 33.00
SDT 71.70 80.70 89.80 99.00 108.10 117.30 126.40 135.40
KW 1.75 2.17 2.55 2.93 3.31 3.70 4.13 4.59
TCG 60.50 57.00 53.70 50.30 46.90 43.50 39.90 36.20
SDT 73.20 82.10 91.20 100.20 109.30 118.30 127.30 136.30
KW 1.56 2.02 2.44 2.86 3.27 3.69 4.13 4.61
TCG 66.60 62.70 58.90 55.20 51.40 47.60 43.60 39.50
SDT 74.80 83.60 92.60 101.50 110.50 119.40 128.40 137.30
KW 1.31 1.82 2.30 2.75 3.20 3.65 4.11 4.61
(C,H,T)SA660
TCG = Gross Cooling Capacity (x 1000 BTU/hr)
SDT = Saturated T emperature Leaving Compressor
kW = Outdoor Unit Kilowatts
16 421 04 1401 01
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
Data for Condenser Only (Cooling)
Saturated Suction
Saturated Suction
Temperature ° F
Temperature ° F
30
35
40
45
50
55
TCG 49.80 47.40 44.90 42.20 39.40 36.30 33.00 29.50
SDT 69.00 78.40 87.70 97.10 106.40 115.60 124.80 134.00
KW 2.44 2.75 3.07 3.42 3.82 4.27 4.80 5.43
TCG 55.20 52.40 49.60 46.60 43.40 40.10 36.50 32.80
SDT 70.40 79.70 89.00 98.20 107.40 116.60 125.80 134.90
KW 2.43 2.76 3.09 3.45 3.84 4.30 4.83 5.44
TCG 60.90 57.80 54.60 51.30 47.80 44.10 40.20 36.10
SDT 71.90 81.10 90.20 99.40 108.50 117.60 126.70 135.70
KW 2.42 2.76 3.10 3.47 3.87 4.33 4.85 5.46
TCG 67.00 63.50 59.90 56.20 52.40 48.30 44.10 39.60
SDT 73.50 82.50 91.60 100.70 109.70 118.70 127.70 136.70
KW 2.41 2.76 3.12 3.49 3.90 4.36 4.88 5.48
TCG 73.50 69.50 65.50 61.40 57.20 52.80 48.10 43.30
SDT 75.10 84.00 93.00 102.00 111.00 119.90 128.80 137.60
KW 2.40 2.77 3.13 3.51 3.93 4.39 4.91 5.51
TCG 80.40 75.90 71.40 66.90 62.20 57.40 52.30 47.10
SDT 76.80 85.70 94.50 103.40 112.30 121.10 129.90 138.60
KW 2.39 2.77 3.15 3.54 3.96 4.42 4.95 5.54
Condenser Entering Air Temperature ° F
1251151059585756555
TCG = Gross Cooling Capacity (x 1000 BTU/hr)
SDT = Saturated T emperature Leaving Compressor
kW = Outdoor Unit Kilowatts
421 04 1401 01 17
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
CSA6 PARTS LIST
KEY
NO.
DESCRIPTION PART NO.
01 COMP ZP16K5E-PFV-130 ZP16K5EPFV130
01 COMP ZP20K5E-PFV-130 ZP20K5EPFV130
01 COMP ZP24K5E-PFV-130 ZP24K5EPFV130
01 COMP ZP29K5E-PFV-130 ZP29K5EPFV130
01 COMP ZP34K5E-PFV-130 ZP34K5EPFV130
01 COMP ZP38K5E-PFV-130 ZP38K5EPFV130
01 COMP ZP44K5E-PFV-130 ZP44K5EPFV130
02 MOTORCOND1/12HP800 1184595
02 MOTORCOND1/10HP825 1184596
02 MOTORCOND1/12HP800 1184597
02 MOTORCOND1/5HP810 1184598
02 MOTORCOND1/4HP825 1184599
03 FAN C 24" 3B 1/2" 15 INT 1173721
03 FAN C 24" 3B 1/2" 1184625
03 FAN C 26" 3B 1/2" 16 INT 1174940
03 FAN C 26" 3B 1/2" 21 INT 1173661
03 FAN C 26" 3B 1/2" 24 INT 1172716
04 CONTACTOR 1P 30A 24V W/SHUNT 1172472
04 CONTACTOR 1P 40A 1176763
05 CAP RN RD 370V 5+30 1172109
05 CAP RN RD 370V 5+35 1172110
05 CAP RN RD 370V 5+40 1172147
05 CAP RN RD 370V 5+45 1172124
05 CAP RN RD 370V 7.5+45 1172291
05 CAP RN RD 370V 7.5+70 1172295
06 COIL ASY COND 1183632
06 COIL ASY COND 1183623
06 COIL ASY COND 1183358
06 COIL ASY COND 1183624
06 COIL ASY COND 1183625
06 COND COIL ASY 1179157
06 COIL ASY COND 1183627
07 VALVE SVC PARK SUC 12S-12S 1172726
07 VALVE SVC PARK SUC 14S-14S 1172727
08 VALVE SVC PARK LIQ 06S-06S 1172792
09 PLUG COMP WIRE (SM) 12GAx44" 1172731
09 PLUG COMP WIRE (SM) 12GAx54" 1172793
09 PLUG COMPRESSOR 1176563
09 PLUG COMP WIRE (SM) 10GAx54" 1172732
10 ISOLATOR VIBRATION 1172271
11 NUT HEX WASHER FACE 5/16-18 1174289
CSA618GKA100
CSA624GKA100
CSA630GKA100
CSA636GKA100
CSA642GKA100
CSA648GKA100
1 - - - - - -
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- - 1 - - - -
- - - 1 - - -
- - - - 1 - -
- - - - - 1 -
- - - - - - 1
1 1 1 - - - -
- - - 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 - - -
- - - - 1 - -
- - - - - 1 -
- - - - - - 1
4 4 4 4 4 4 4
4 4 4 4 4 4 4
CSA660GKA100
18 421 04 1401 01
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
CSA6 PARTS LIST
KEY
NO.
PART NO.DESCRIPTION
17 SWITCH ASY LO PRESSURE 1184613
19 SWITCH ASY HI PRESSURE 1184614
20 DISTRIBUTOR 1173998
20 DISTRIBUTOR 1176638
22 THERMISTOR ASY 1184605
24 FILTER DRIER ASY 1184615
24 FILTER DRIER ASY 1184616
26 BOARD CONTROL 1184600
27 JACKET SOUND 1172015
27 JACKET SOUND 1173986
27 JACKET SOUND 1172014
32 RACEWAY 1175919
33 LUG GROUND 1172300
34 HARNESS ASY WIRE 1184604
35 HTR CC WP 40W240V TCH-245 1173944
36 SWITCH TEMP DISC O85 C65 1173669
42 HARNESS ASY WIRE 1184602
A TOP COVER ASY 1183097
A TOP COVER ASY 1183317
B NUT HEX 8-32 KNURL MTR MTG 1172217
C1 GRILLE INLET 1178628
C1 GRILLE INLET 1178724
C1 GRILLE INLET 1178629
C1 GRILLE INLET 1178579
C1 GRILLE INLET 1178698
C2 GRILLE INLET 1178631
C2 GRILLE INLET 1178726
C2 GRILLE INLET 1178630
C2 GRILLE INLET 1178580
C2 GRILLE INLET 1178699
C3 GRILLE INLET 1178627
C3 GRILLE INLET 1178728
C3 GRILLE INLET 1178613
C3 GRILLE INLET 1178581
C3 GRILLE INLET 1178700
D BOX CONTROL 1184617
E KIT CONTROL BOX COVER 1184618
E KIT CONTROL BOX COVER 1184619
E KIT CONTROL BOX COVER 1184620
E KIT CONTROL BOX COVER 1184621
E KIT CONTROL BOX COVER 1184622
CSA648GKA100
CSA642GKA100
CSA636GKA100
CSA630GKA100
CSA624GKA100
CSA618GKA100
1 1 1 1 1 1 1
1 1 1 1 1 1 1
- - - - - 1 1
- - - - - 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 -
- - - - - - 1
1 1 1 1 1 1 1
1 1 1 1 - - -
- - - - 1 - -
- - - - - 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
- - - - - 1 1
- - - - - 1 1
1 1 1 1 1 1 1
1 1 1 - - - -
- - - 1 1 1 1
4 4 4 4 4 4 4
1 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 1 -
- - - - - - 1
2 2 - - - - -
- - 2 - - - -
- - - 2 - - -
- - - - 2 2 -
- - - - - - 2
1 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 1 -
- - - - - - 1
1 1 1 1 1 1 1
1 - - - - - -
- 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 - -
CSA660GKA100
421 04 1401 01 19
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
CSA6 PARTS LIST
KEY
NO.
PART NO.DESCRIPTION
E KIT CONTROL BOX COVER 1184623
E KIT CONTROL BOX COVER 1184624
F SVCE PNL ASSY 1178324
F SVCE PNL ASSY 1178528
F SVCE PNL ASSY 1178326
F PANEL SERVICE 1178696
G BASE PAN ASSY 1178308
G BASE PAN ASSY 1178309
J CORNER POST ASY 1178588
J COR POST ASY 1178636
J CORNER POST ASY 1178575
J CORNER POST ASY 1178697
L GUARD FAN 1178586
L GUARD FAN 1178573
N SUPPORT COIL 1174068
P CLAMP CAPACITOR ROUND 2.0"D 1172734
P CLAMP CAPACITOR ROUND 2.5"D 1172735
R CAP ASY MOTOR COMF 1183633
Parts Not Shown
)( CAP SERVICE KIT 11/16-20 1175650
)( CAP SERVICE KIT 15/16-20 1175651
)( CAP SERVICE KIT 1-1/16-20 1175652
)( DRIER FILTER SUCT LINE 8.0 CI 1174194
)( DRIER FILTER SUCT LINE 15.0 CI 1174193
)( PAINT TOUCH UP BALTIC GRY 1 PT 1178322
CSA648GKA100
CSA642GKA100
CSA636GKA100
CSA630GKA100
CSA624GKA100
CSA618GKA100
- - - - - 1 -
- - - - - - 1
1 1 - 1 - - -
- - 1 - - - -
- - - - 1 1 -
- - - - - - 1
1 1 1 - - - -
- - - 1 1 1 1
3 3 - 3 - - -
- - 3 - - - -
- - - - 3 3 -
- - - - - - 3
1 1 1 - - - -
- - - 1 1 1 1
5 5 5 5 5 5 5
1 1 1 1 1 1 -
- - - - - - 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 - - - -
- - - 1 1 1 1
1 1 1 1 1 1 -
- - - - - - 1
1 1 1 1 1 1 1
CSA660GKA100
20 421 04 1401 01
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
HSA6 PARTS LIST
KEY
NO.
DESCRIPTION PART NO.
01 COMP ZP16K5E-PFV-130 ZP16K5EPFV130
01 COMP ZP20K5E-PFV-130 ZP20K5EPFV130
01 COMP ZP24K5E-PFV-130 ZP24K5EPFV130
01 COMP ZP29K5E-PFV-130 ZP29K5EPFV130
01 COMP ZP34K5E-PFV-130 ZP34K5EPFV130
01 COMP ZP38K5E-PFV-130 ZP38K5EPFV130
01 COMP ZP44K5E-PFV-130 ZP44K5EPFV130
02 MOTORCOND1/12HP800 1184595
02 MOTORCOND1/10HP825 1184596
02 MOTORCOND1/12HP800 1184597
02 MOTORCOND1/5HP810 1184598
02 MOTORCOND1/4HP825 1184599
03 FAN C 24" 3B 1/2" 15 INT 1173721
03 FAN C 24" 3B 1/2" 1184625
03 FAN C 26" 3B 1/2" 16 INT 1174940
03 FAN C 26" 3B 1/2" 21 INT 1173661
03 FAN C 26" 3B 1/2" 24 INT 1172716
04 CONTACTOR 1P 30A 24V W/SHUNT 1172472
04 CONTACTOR 1P 40A 1176763
05 CAP RN RD 370V 5+30 1172109
05 CAP RN RD 370V 5+35 1172110
05 CAP RN RD 370V 5+40 1172147
05 CAP RN RD 370V 5+45 1172124
05 CAP RN RD 370V 7.5+45 1172291
05 CAP RN RD 370V 7.5+70 1172295
06 COIL ASY COND 1183632
06 COIL ASY COND 1183623
06 COIL ASY COND 1183358
06 COIL ASY COND 1183624
06 COIL ASY COND 1183625
06 COND COIL ASY 1179157
06 COIL ASY COND 1183627
07 VALVE SVC PARK SUC 12S-12S 1172726
07 VALVE SVC PARK SUC 14S-14S 1172727
08 VALVE SVC PARK LIQ 06S-06S 1172792
09 PLUG COMP WIRE (SM) 12GAx44" 1172731
09 PLUG COMP WIRE (SM) 12GAx54" 1172793
09 PLUG COMPRESSOR 1176563
09 PLUG COMP WIRE (SM) 10GAx54" 1172732
10 ISOLATOR VIBRATION 1172271
11 NUT HEX WASHER FACE 5/16-18 1174289
HSA618GKA100
HSA624GKA100
HSA630GKA100
HSA636GKA100
HSA642GKA100
HSA648GKA100
1 - - - - - -
- 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 - -
- - - - - 1 -
- - - - - - 1
1 - - - - - -
- 1 1 - - - -
- - - 1 - - -
- - - - 1 - -
- - - - - 1 1
1 - - - - - -
- 1 1 - - - -
- - - 1 - - -
- - - - 1 - -
- - - - - 1 1
1 1 1 1 1 1 -
- - - - - - 1
1 - - - - - -
- 1 - - - - -
- - 1 - - - -
- - - 1 1 - -
- - - - - 1 -
- - - - - - 1
1 - - - - - -
- 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 - -
- - - - - 1 -
- - - - - - 1
1 1 1 - - - -
- - - 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 - - -
- - - - 1 - -
- - - - - 1 -
- - - - - - 1
4 4 4 4 4 4 4
4 4 4 4 4 4 4
HSA660GKA100
421 04 1401 01 21
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
HSA6 PARTS LIST
KEY
NO.
PART NO.DESCRIPTION
17 SWITCH ASY LO PRESSURE 1184613
19 SWITCH ASY HI PRESSURE 1184614
20 DISTRIBUTOR 1173998
20 DISTRIBUTOR 1176638
22 THERMISTOR ASY 1184605
24 FILTER DRIER ASY 1184615
24 FILTER DRIER ASY 1184616
26 BOARD CONTROL 1184600
27 JACKET SOUND 1172015
27 JACKET SOUND 1173986
27 JACKET SOUND 1172014
32 RACEWAY 1175919
33 LUG GROUND 1172300
34 HARNESS ASY WIRE 1184604
35 HTR CC WP 40W240V TCH-245 1173944
36 SWITCH TEMP DISC O85 C65 1173669
42 HARNESS ASY WIRE 1184602
A TOP COVER ASY 1177914
A TOP COVER ASSY 1178327
B NUT HEX 8-32 KNURL MTR MTG 1172217
C1 GRILLE INLET 1177419
C1 GRILLE INLET HEIL 1176706
C1 GRILLE INLET 1177492
C1 GRILLE INLET 1177491
C1 GRILLE INLET 1178807
C2 GRILLE INLET 1177969
C2 GRILLE INLET 1178057
C2 GRILLE INLET HEIL 1176701
C2 GRILLE INLET HEIL 1176702
C2 GRILLE INLET 1178807
C3 GRILLE INLET 1177972
C3 GRILLE INLET 1178060
C3 GRILLE INLET 1177495
C3 GRILLE INLET 1177494
C3 GRILLE INLET 1178808
D BOX CONTROL 1184617
E KIT CONTROL BOX COVER 1184618
E KIT CONTROL BOX COVER 1184619
E KIT CONTROL BOX COVER 1184620
E KIT CONTROL BOX COVER 1184621
E KIT CONTROL BOX COVER 1184622
HSA648GKA100
HSA642GKA100
HSA636GKA100
HSA630GKA100
HSA624GKA100
HSA618GKA100
1 1 1 1 1 1 1
1 1 1 1 1 1 1
- - - - - 1 1
- - - - - 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 -
- - - - - - 1
1 1 1 1 1 1 1
1 1 1 1 - - -
- - - - 1 - -
- - - - - 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
- - - - - 1 1
- - - - - 1 1
1 1 1 1 1 1 1
1 1 1 - - - -
- - - 1 1 1 1
4 4 4 4 4 4 4
1 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 1 -
- - - - - - 1
2 2 - - - - -
- - 2 - - - -
- - - 2 - - -
- - - - 2 2 -
- - - - - - 2
1 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 1 -
- - - - - - 1
1 1 1 1 1 1 1
1 - - - - - -
- 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 - -
HSA660GKA100
22 421 04 1401 01
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
HSA6 PARTS LIST
KEY
NO.
PART NO.DESCRIPTION
E KIT CONTROL BOX COVER 1184623
E KIT CONTROL BOX COVER 1184624
F SVCE PNL ASSY 1178324
F SVCE PNL ASSY 1178528
F SVCE PNL ASSY 1178326
F PANEL SERVICE 1178696
G BASE PAN ASSY 1178308
G BASE PAN ASSY 1178309
J COR POST ASSY 1178312
J COR POST ASSY 1178529
J COR POST ASSY 1178314
J POST ASY CORNER 1178805
L FAN GUARD 1177893
L GUARD FAN 1174032
N SUPPORT COIL 1174068
P CLAMP CAPACITOR ROUND 2.0"D 1172734
P CLAMP CAPACITOR ROUND 2.5"D 1172735
R CAP ASY MOTOR HEIL 1183637
Parts Not Shown
)( CAP SERVICE KIT 11/16-20 1175650
)( CAP SERVICE KIT 15/16-20 1175651
)( CAP SERVICE KIT 1-1/16-20 1175652
)( DRIER FILTER SUCT LINE 8.0 CI 1174194
)( DRIER FILTER SUCT LINE 15.0 CI 1174193
)( PAINT TOUCH UP BALTIC GRY 1 PT 1178322
HSA648GKA100
HSA642GKA100
HSA636GKA100
HSA630GKA100
HSA624GKA100
HSA618GKA100
- - - - - 1 -
- - - - - - 1
1 1 - 1 - - -
- - 1 - - - -
- - - - 1 1 -
- - - - - - 1
1 1 1 - - - -
- - - 1 1 1 1
3 3 - 3 - - -
- - 3 - - - -
- - - - 3 3 -
- - - - - - 3
1 1 1 - - - -
- - - 1 1 1 1
5 5 5 5 5 5 5
1 1 1 1 1 1 -
- - - - - - 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 - - - -
- - - 1 1 1 1
1 1 1 1 1 1 -
- - - - - - 1
1 1 1 1 1 1 1
HSA660GKA100
421 04 1401 01 23
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
TSA6 PARTS LIST
KEY
NO.
DESCRIPTION PART NO.
01 COMP ZP16K5E-PFV-130 ZP16K5EPFV130
01 COMP ZP20K5E-PFV-130 ZP20K5EPFV130
01 COMP ZP24K5E-PFV-130 ZP24K5EPFV130
01 COMP ZP29K5E-PFV-130 ZP29K5EPFV130
01 COMP ZP34K5E-PFV-130 ZP34K5EPFV130
01 COMP ZP38K5E-PFV-130 ZP38K5EPFV130
01 COMP ZP44K5E-PFV-130 ZP44K5EPFV130
02 MOTORCOND1/12HP800 1184595
02 MOTORCOND1/10HP825 1184596
02 MOTORCOND1/12HP800 1184597
02 MOTORCOND1/5HP810 1184598
02 MOTORCOND1/4HP825 1184599
03 FAN C 24" 3B 1/2" 15 INT 1173721
03 FAN C 24" 3B 1/2" 1184625
03 FAN C 26" 3B 1/2" 16 INT 1174940
03 FAN C 26" 3B 1/2" 21 INT 1173661
03 FAN C 26" 3B 1/2" 24 INT 1172716
04 CONTACTOR 1P 30A 24V W/SHUNT 1172472
04 CONTACTOR 1P 40A 1176763
05 CAP RN RD 370V 5+30 1172109
05 CAP RN RD 370V 5+35 1172110
05 CAP RN RD 370V 5+40 1172147
05 CAP RN RD 370V 5+45 1172124
05 CAP RN RD 370V 7.5+45 1172291
05 CAP RN RD 370V 7.5+70 1172295
06 COIL ASY COND 1183632
06 COIL ASY COND 1183623
06 COIL ASY COND 1183358
06 COIL ASY COND 1183624
06 COIL ASY COND 1183625
06 COND COIL ASY 1179157
06 COIL ASY COND 1183627
07 VALVE SVC PARK SUC 12S-12S 1172726
07 VALVE SVC PARK SUC 14S-14S 1172727
08 VALVE SVC PARK LIQ 06S-06S 1172792
09 PLUG COMP WIRE (SM) 12GAx44" 1172731
09 PLUG COMP WIRE (SM) 12GAx54" 1172793
09 PLUG COMPRESSOR 1176563
09 PLUG COMP WIRE (SM) 10GAx54" 1172732
10 ISOLATOR VIBRATION 1172271
11 NUT HEX WASHER FACE 5/16-18 1174289
TSA618GKA100
TSA624GKA100
TSA630GKA100
TSA636GKA100
TSA642GKA100
TSA648GKA100
1 - - - - - -
- 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 - -
- - - - - 1 -
- - - - - - 1
1 - - - - - -
- 1 1 - - - -
- - - 1 - - -
- - - - 1 - -
- - - - - 1 1
1 - - - - - -
- 1 1 - - - -
- - - 1 - - -
- - - - 1 - -
- - - - - 1 1
1 1 1 1 1 1 -
- - - - - - 1
1 - - - - - -
- 1 - - - - -
- - 1 - - - -
- - - 1 1 - -
- - - - - 1 -
- - - - - - 1
1 - - - - - -
- 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 - -
- - - - - 1 -
- - - - - - 1
1 1 1 - - - -
- - - 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 - - -
- - - - 1 - -
- - - - - 1 -
- - - - - - 1
4 4 4 4 4 4 4
4 4 4 4 4 4 4
TSA660GKA100
24 421 04 1401 01
TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)SA6
TSA6 PARTS LIST
KEY
NO.
PART NO.DESCRIPTION
17 SWITCH ASY LO PRESSURE 1184613
19 SWITCH ASY HI PRESSURE 1184614
20 DISTRIBUTOR 1173998
20 DISTRIBUTOR 1176638
22 THERMISTOR ASY 1184605
24 FILTER DRIER ASY 1184615
24 FILTER DRIER ASY 1184616
26 BOARD CONTROL 1184600
27 JACKET SOUND 1172015
27 JACKET SOUND 1173986
27 JACKET SOUND 1172014
32 RACEWAY 1175919
33 LUG GROUND 1172300
34 HARNESS ASY WIRE 1184604
35 HTR CC WP 40W240V TCH-245 1173944
36 SWITCH TEMP DISC O85 C65 1173669
42 HARNESS ASY WIRE 1184602
A TOP COVER ASY 1183097
A TOP COVER ASY 1183317
B NUT HEX 8-32 KNURL MTR MTG 1172217
C1 GRILLE INLET 1177422
C1 GRILLE INLET 1176722
C1 GRILLE INLET 1177573
C1 GRILLE INLET 1177575
C1 GRILLE INLET 1178809
C2 GRILLE INLET 1177970
C2 GRILLE INLET 1178058
C2 GRILLE INLET 1176716
C2 GRILLE INLET 1176717
C2 GRILLE INLET 1176450
C3 GRILLE INLET 1177973
C3 GRILLE INLET 1178061
C3 GRILLE INLET 1177576
C3 GRILLE INLET 1177578
C3 GRILLE INLET 1178810
D BOX CONTROL 1184617
E KIT CONTROL BOX COVER 1184618
E KIT CONTROL BOX COVER 1184619
E KIT CONTROL BOX COVER 1184620
E KIT CONTROL BOX COVER 1184621
E KIT CONTROL BOX COVER 1184622
TSA648GKA100
TSA642GKA100
TSA636GKA100
TSA630GKA100
TSA624GKA100
TSA618GKA100
1 1 1 1 1 1 1
1 1 1 1 1 1 1
- - - - - 1 1
- - - - - 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 -
- - - - - - 1
1 1 1 1 1 1 1
1 1 1 1 - - -
- - - - 1 - -
- - - - - 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
- - - - - 1 1
- - - - - 1 1
1 1 1 1 1 1 1
1 1 1 - - - -
- - - 1 1 1 1
4 4 4 4 4 4 4
1 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 1 -
- - - - - - 1
2 2 - - - - -
- - 2 - - - -
- - - 2 - - -
- - - - 2 2 -
- - - - - - 2
1 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 1 -
- - - - - - 1
1 1 1 1 1 1 1
1 - - - - - -
- 1 - - - - -
- - 1 - - - -
- - - 1 - - -
- - - - 1 - -
TSA660GKA100
421 04 1401 01 25
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