Page 1

Installation Guide
P/N 3-510049-01
MaxiScan 3100
Fixed Station Scanner
Page 2

Regulatory Statements
Intermec hereby declares that the MaxiScan 3100 has been tested and found compliant with the below listed
standards as required by the EMC Directive 89/336/EEC as amended by 92/31/EEC and by the Low Voltage
Directive 73/23/EEC as amended by 93/68/EEC:
EN50081-1 (1992) EN50082-1 (1998) EN60950 (1993)
USA: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this
device may not cause harmful interference, and (2) this device must accept any interference received, including interference
that may cause undesired operation.
This equipment is intended for operation in an industrial environment, in compliance with the requirements for a Class B
device, pursuant to part 15 of the FCC Rules. It generates, uses and can radiate radio frequency energy. If not installed
and used in accordance with the instructions, it may cause interference to radio communications. If this equipment
causes interference, the user will be required to correct the interference at the users own expense.
Canada: This Class B digital apparatus meets all requirements of the Canadian Interference-Causing Equipment
Regulations.
Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
Australia-New Zealand: This equipment has been tested and found to conform to the Australian EMC
framework concerning Class B digital devices, prescribed by the Australian and New-Zealand
standard AS/NZS 3548.
The information contained in this document is for informational purposes only and is subject to change without notice. No
part of this document may be copied or reproduced in any manner without the prior written permission of Intermec
Technologies Corporation.
MaxiScan products are covered by patents issued or pending in the USA and other countries.
The word Intermec, the Intermec logo, MaxiScan and EasySet are either trademarks or registered trademarks of Intermec.
Throughout this document, trademarked names may be used. Rather than put a trademark ( or ®) symbol in every
occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and to the benefit
of the trademark owner, with no intention of infringement.
N309
North America / Asia Pacific / Latin America 6001 36th Avenue West, PO Box 4280, Everett, WA 98203-9280
Tel: +1 425 348 2600 Fax: +1 425 348 2833 U.S. service and technical support, tel: 1.800.755.5505 Canadian service
and technical support, tel: 1.800.688.7043
Europe / Middle East / Africa Sovereign House, Vastern Road, Reading RG1 8BT, England
Tel: +44 118 987 9420 Fax: +44 118 987 9416
Internet: http://www.intermec.com
E-mail: info@intermec.com
Support: http://datacapture.intermec.com
© 03/99 Intermec Technologies Corporation All Rights Reserved
2 MaxiScan 3100 - Installation Guide - Edition 1.1
Page 3

Laser warnings (MaxiScan 3100 ST / ML only)
These warnings do not apply to the MaxiScan 3100 SR which is a CCD scanner and
does not contain a laser.
English USA DHHS Standard 21CFR 1040.10 and 1040.11: Class IIa Laser Product
Deutsch IEC 825-1 (1993) EN 60825-1 (1997): Laser-Produkt der Klasse 1
Español IEC 825-1 (1993) EN 60825-1 (1997): Aparato láser de Clase 1
Français IEC 825-1 (1993) EN 60825-1 (1997): Appareil Laser de Classe 1
Italiano IEC 825-1 (1993) EN 60825-1 (1997): Apparecchio Laser Classe 1
Português IEC 825-1 (1993) EN 60825-1 (1997): Equipamento Laser Classe 1
IEC 825-1 (1993) EN 60825-1 (1997): Class 1 Laser Product
AVOID LONG TERM VIEWING OF DIRECT LASER LIGHT
CAUTION - LASER LIGHT WHEN OPEN - DO NOT STARE INTO BEAM
AUGEN VOR DIREKTEM LASERLICHT SCHÜTZEN
VORSICHT! LASERLICHT BEI GEÖFFNETEM GEHÄUSE - NICHT IN DEN
STRAHL STARREN
EVITAR EXPOSICIONES PROLONGADAS DE LA VISTA A LA RADIACION
LASER DIRECTA
CUIDADO - RADIACION LASER - EN FUNCIONAMIENTO NO MIRAR DENTRO
DEL RAYO LASER
EVITER TOUTE EXPOSITION PROLONGÉE DE LA VUE AU RAYONNEMENT
LASER DIRECT
ATTENTION - RAYONNEMENT LASER - EN CAS DOUVERTURE NE PAS
REGARDER DANS LE FAISCEAU
NON ESPORRE A LUNGO LA VISTA AD UN IRRADIAMENTO LASER DIRETTO
ATTENZIONE - IRRADIAMENTO LASER - AD APPARECCHIO IN FUNZIONE,
NON GUARDARE IL FASCIO LUMINOSO
LUZ DE LASER - NÃO OLHAR NA DIRECÇÃO DO FEIXE
ATENCÃO - LUZ DE LASER QUANDO ABERTO - NÃO OLHAR NA DIRECÇÃO
DO FEIXE
CAUTION Use of controls or adjustments or performance of procedures other than those
specified herein result in hazardous laser light.
VORSICHT Bei einer anders als hier beschriebenen Verwendung der Bedienelemente oder
Veränderungen oder einer anderen Ausführung der Arbeitsabläufe entsteht gefährliches
Laserlicht.
ATTENTION Lutilisation de contrôles/commandes ou de réglages ou lexécution de
procédures autres que ceux précisés par le présent document provoquent une lumière laser
dangereuse.
Avoid long term viewing of direct laser radiation.
Eviter toute exposition prolongee de la vue au
rayonnement laser direct.
Augen vor direktem Laserlicht schützen.
Complies with US DHHS Standard 21CFR Part 1040 as a:
Class IIa Laser Product. IEC825-1 (1993) EN60825-1 (1997)
MaxiScan 3100 - Installation Guide 3
Page 4

4 MaxiScan 3100 - Installation Guide
Page 5

Contents
1 Before you start .................................................................................................... 7
Introduction .............................................................................. 7
Integration considerations ....................................................... 7
Location and reading position .................................................. 8
Reading moving bar codes .................................................... 10
2 Installation .......................................................................................................... 13
Mounting ................................................................................ 13
Adjustable raised stand (option) ............................................ 14
Dimensions ............................................................................ 15
3 Connections ....................................................................................................... 17
MaxiScan 3100 connector ..................................................... 17
RS-232 C connection ............................................................. 18
RS-232 C connection with synchronization ........................... 18
RS-422 / RS-485 connection ................................................. 19
Current loop connection ......................................................... 19
4 Input / output synchronization .......................................................................... 21
Input synchronization ............................................................. 21
Output synchronization .......................................................... 23
5 Setup ................................................................................................................... 25
Online setup with EasySet ..................................................... 26
Basic setup ............................................................................ 27
6 Slave mode ......................................................................................................... 31
Security slave mode .............................................................. 31
Debug slave mode ................................................................. 33
MaxiScan 3100 - Installation Guide 5
Page 6

7 MaxiScan Connexion System (option) ............................................................. 35
MCS connection box .............................................................. 35
Scanner port .......................................................................... 36
Power supply port .................................................................. 37
Host port (RS-232 C) ............................................................. 38
Host port (current loop) .......................................................... 39
Synchros port ......................................................................... 40
8 Conversion cable (RS-232 C to RS-422 / 485) ................................................. 41
Host side connector ............................................................... 41
RS-422 host cable connector ................................................ 42
RS-485 host cable connector ................................................ 42
9 Technical characteristics .................................................................................. 43
Data (MaxiScan 3100 SR) ..................................................... 43
Data (MaxiScan 3100 ST / ML) .............................................. 45
Reading distance (MaxiScan 3100 SR) ................................. 47
Reading distance (MaxiScan 3100 ST / ML) ......................... 48
Accessories ........................................................................... 49
6 MaxiScan 3100 - Installation Guide
Page 7

1 Before you start
Introduction
The MaxiScan 3100 is a range of compact fixed bar code scanners that uses the latest
patented technology and integrated design for fast and accurate scanning. The
Maxiscan 3100 offers a choice of Intermecs linear image (CCD) or laser scanning
technologies that run on a common electronic/software platform. The MaxiScan 3100
is small and tough and is suitable for a number of industrial applications.
This Installation Guide explains how to install and set up your MaxiScan 3100.
You can use the EasySet setup software to set up the MaxiScan 3100.
Integration considerations
Environment Make sure the operating environment is suitable for the MaxiScan
Reading distance High-density bar codes require a shorter reading distance than
3100 (see the Technical characteristics section).
low-density bar codes. Reading distance is less critical for me-
dium density bar codes (see the Reading distance section).
Reading filters To optimize reading efficiency, activate a optimization filter when
you set up your MaxiScan. There are filters for barcode density,
contrast and reading distance. If you have problems reading a
barcode, try a different filter.
Setup Test the setup before you install the MaxiScan permanently.
Symbologies Use the symbologies best suited to your application. Some
symbologies (Interleaved 2 of 5 for example) are less reliable
than others.
Use as few symbologies as possible.
Fixed barcode lengths and check digits increase reading
efficiency and security.
I/O synchronization An external input synchronization device can be used to
activate the MaxiScan 3100.
The MaxiScan 3100 can send a synchronization output to
control external devices according to the read result.
See the Input/output synchronization section.
MaxiScan 3100 - Installation Guide 7
Page 8

1 Before you start
Location and reading position
Tilt Prevents reading of a bar code if all the bars are not inside the reading
beam
tilt
good read read OK no read
Pitch Reduces bar width and is much more critical for high-density barcodes
Reading may be possible with a pitch angle up to 70°
Reduce pitch to increase reading efficiency
pitch
8 MaxiScan 3100 - Installation Guide
Page 9

Skew Reduces bar height
Reading may be possible with a skew angle up to 65°
Reduce skew to increase reading efficiency
A small skew angle (2-3° minimum) is necessary to prevent specular
reflection
Multi-line Good for reading damaged barcodes
Good for reading barcodes in different postions
10 scan lines through an angle of 10° (20 scans / second on each
line)
Multi-line is only available on the MaxiScan 3100 ML
1 Before you start
skew
10°
MaxiScan 3100 - Installation Guide 9
Page 10

1 Before you start
Reading moving bar codes
Which scanner ?
MaxiScan 3100 ST suitable for reading moving bar codes.
MaxiScan 3100 ML suitable for reading moving bar codes. Good for damaged
MaxiScan 3100 SR not usually suitable for reading moving barcodes because the
Picket fence and ladder
Ladder reading increases reading efficiency.
barcodes or picket fence reading of "floating" barcodes.
pass-through speed must be very low. The information below
applies to laser scanners only (MaxiScan 3100 ST and ML).
ladder
picket fence
multi-line (MaxiScan 3100 ML)
10 MaxiScan 3100 - Installation Guide
Page 11

1 Before you start
Calculating pass-through speed
If your application reads moving bar codes, the MaxiScan 3100 ST / ML must have
time to read each bar code several times (5 scans is a good minimum). You can
calculate the pass-through speed as follows.
Ladder reading
heightcoderatescan
speedthroughpass-
=
Example:
code height = 2 cm; scan rate = 200 scans/second; number of scans on code = 6
x
=
speedthrough-pass
Picket fence reading
speedthroughpass-
+
26
=
x
2codeonscansofnumber
+
2200
=
sec/cm50
-x
width)codewidth(scanratescan
2
+
codeonscansofnumber
MaxiScan 3100 - Installation Guide 11
Page 12

1 Before you start
12 MaxiScan 3100 - Installation Guide
Page 13

2 Installation
Mounting
MaxiScan 3100 - Installation Guide 13
Page 14

2 Installation
Adjustable raised stand (option)
P/N 0-51029-05
14 MaxiScan 3100 - Installation Guide
Page 15

Dimensions
2 Installation
7.5 cm (2.95")
6.5 cm (2.58")
Scale 1:2
5.6 cm (2.2")
3.6 cm (1.42")
4.8 cm (1.89")
MaxiScan 3100 - Installation Guide 15
Page 16

2 Installation
16 MaxiScan 3100 - Installation Guide
Page 17

3 Connections
MaxiScan 3100 connector
SO- SO+ SI- SI+ RTS CTS TX RX
8 7654321
15 14 13 12 11 10 9
+5 V GND 7-25 VDC
15-pin subD female connector
niPnoitcnuF
1 atadevieceR
2 atadtimsnarT
3 dnesotraelC
4 dnesottseuqeR
5 )+IS(tupninoitazinorhcnysevitisoP
6 )-IS(tupninoitazinorhcnysevitageN
7 )+OS(tuptuonoitazinorhcnysevitisoP
8 )-OS(tuptuonoitazinorhcnysevitageN
9 detcennoctoN
01 )detalugernuCDV52ot7(nirewoP
11 dnuorG
21 devreseR
31 detcennoctoN
41 detcennoctoN
51 )xamAm56(tuoCDV5+
MaxiScan 3100 - Installation Guide 17
Page 18

3 Connections
RS-232 C connection
power supply
MaxiScan 3100
RS-232 C connection with synchronization
host system
RS-232 C "Y" cable
P/N 0-530062-02
host system
RS-232 C cable MCS/host
P/N 0-530062-01
MaxiScan 3100
MCS connection box
P/N 0-531029-06
power supply
I/O synchronization
device
See the MaxiScan Connexion System section for the pinouts of the MCS connection
box.
18 MaxiScan 3100 - Installation Guide
Page 19

RS-422 / RS-485 connection
MaxiScan 3100
conversion cable
(RS-232 C to RS-422/485)
P/N 3-510022-00
user cables to connect
to user application
host system
I/O synchronization
device
power supply
See the Conversion cable section for the pinouts of the RS232 C to RS-422/485 con-
version cable.
3 Connections
Current loop connection
MaxiScan 3100 - Installation Guide 19
user cable with current
loop to connect to user
application
user application
MaxiScan 3100
MCS connection box
power supply
P/N 0-531029-06
See the MaxiScan Connexion System section for the pinouts of the MCS connection
box.
Page 20

3 Connections
20 MaxiScan 3100 - Installation Guide
Page 21

4 Input / output synchronization
Input synchronization
Reading can be triggered by an external device (opto-coupled cell, automatic ma-
chine, electrical control device) connected to pins 5 and 6. The MaxiScan 3100 can
send a message to the host system when reading is activated by an input
synchronization device.
notnerruC sniamertI.6dna5snipneewtebswolftnerrucnehwevitcasignidaeR
.)noitpoputes(
ffotnerruC tI.6dna5snipneewtebswolftnerruconnehwevitcasignidaeR
egdegnisiR .6dna5snipneewtebtnerrucegdegnisiraybdereggirtsignidaeR
egdegnillaF .6dna5snipneewtebtnerrucegdegnillafaybdereggirtsignidaeR
&gnisiR
egdegnillaf
.)noitpo
erawtfoS sniamerdnadeviecersiretcarahctratsanehwdereggirtsignidaeR
gniwolfspotstnerrucehtlitnurodaerdoogasierehtlitnuevitca
otstratstnerrucehtlitnurodaerdoogasierehtlitnuevitcasniamer
.)noitpoputes(wolf
.)noitpoputes(tuoemitrodaerdoogasierehtlitnuevitcasniamertI
.)noitpoputes(tuoemitrodaerdoogasierehtlitnuevitcasniamertI
snipneewtebtnerrucegdegnillafrognisiraybdereggirtsignidaeR
putes(tuoemitrodaerdoogasierehtlitnuevitcasniamertI.6dna5
sretcarahcpotsdnatratsehT.deviecersiretcarahcpotsalitnuevitca
htiwdenibmocebnacreggirterawtfossihT.elbammargorp-resuera
.sliatederomrofteSysaEeeS.sreggirterawdrahevobaehtfoyna
MaxiScan 3100 - Installation Guide 21
Page 22

4 Input / output synchronization
Example
Reading triggered by an opto-coupled cell. Current provided by the external input
device must be limited to 20 mA (15 mA is a good average value).
MaxiScan 3100
Ω
pin 5270
pin 15
pin 6
pin 10
pin 11
power in
photoelectric
sensor
22 MaxiScan 3100 - Installation Guide
Page 23

Output synchronization
An external device (switch, alarm, indicator light) can be triggered by a good read or
unsuccessful read by the MaxiScan 3100. The external device is connected to pins 7
and 8.
Output trigger
Good read The output device is triggered when the MaxiScan 3100 performs a
No read The output device is triggered when the MaxiScan 3100 does not perform
Hardware action
Current on The output device operates when current flows between pins 7 and 8.
Current off The output device operates when no current flows between pins 7 and
4 Input / output synchronization
good read.
a good read. An input synchronization trigger is required (no read = no
read before timeout).
The output device stops operating when the current stops flowing. An
output trigger (good read or no read) must be activated.
8. The output device stops operating when the current starts to flow. An
output trigger (good read or no read) must be activated.
Software action
The MaxiScan sends a specified character following a good read or no read. This
software output can be combined with an action (current on or current off).
MaxiScan 3100 - Installation Guide 23
Page 24

4 Input / output synchronization
24 MaxiScan 3100 - Installation Guide
Page 25

5 Setup
There are 3 different ways to set up your MaxiScan 3100 :
Online setup with EasySet
Offline setup
Online setup with commands
EasySet System configuration software is the easiest way to set up your MaxiScan
3100. You can download your custom settings directly to the MaxiScan 3100 or print
out and scan the corresponding configuration bar codes.
The Basic setup section of this manual contains the barcodes to set up your MaxiScan
3100 in a basic configuration.
If you want to configure your MaxiScan 3100 dynamically, or if your MaxiScan 3100 is
not connected to a PC, use the slave mode to send setup commands directly to your
MaxiScan 3100 (see the Slave mode section).
MaxiScan 3100 - Installation Guide 25
Page 26

5 Setup
Online setup with EasySet
System power OFF
➊
Connect RS-232 C cable
➋
(P/N : 0-530062-02)
MaxiScan power ON
➌
System power ON
➍
Scan EasySet setup code
➎
Start EasySet
➏
Set the COM port parameters to 19200 baud, 8 data bits, no parity
➐
Refer to the EasySet online help for a detailed explanation of how to use the EasySet
System configuration software. You can also set up your MaxiScan 3100 offline with
barcodes printed from EasySet.
26 MaxiScan 3100 - Installation Guide
EasySet
Page 27

Basic setup
5 Setup
You can set up your MaxiScan 3100 in a basic configuration by scanning configuration
bar codes. Follow the instructions in this section.
Basic setup does not include all the configuration possibilities of the MaxiScan. For a
complete setup, use the EasySet System configuration software (see the Online setup
with EasySet section).
Connect MaxiScan power supply
➊
Reset factory defaults (optional)
➋
Select interface
➌
RS-232 C
MaxiScan 3100 - Installation Guide 27
Page 28

5 Setup
Customize parameters
➍
(*) = default value (9600 baud, 7 data bits, even parity, 2 stop bits, postamble = CR + LF)
9600 baud (*)
7 data bits (*)
Odd parity
19200 baud
8 data bits
Even parity (*)
No parity
Postamble = Carriage Return
Postamble = none
Postamble = Carriage Return + Line Feed (*)
28 MaxiScan 3100 - Installation Guide
Page 29

Disable all symbologies
➎
Select symbologies
➏
UPC-A, UPC-E, EAN-8, EAN-13
(UPC-A -> EAN-13)
UPC-A, UPC-E, EAN-8, EAN-13
(UPC-A -> UPC-A)
5 Setup
Code 128 / EAN 128
Code 39
Test symbologies
➐
Code 39
CODE 39
UPC-A
01234 50000
07
1234567890128
EAN 13
Code 128
CODE 128
MaxiScan 3100 - Installation Guide 29
Page 30

5 Setup
30 MaxiScan 3100 - Installation Guide
Page 31

6 Slave mode
You can control or configure your MaxiScan 3100 directly from the terminal host system
using slave mode. In this mode all the setup commands can be sent directly to the
MaxiScan 3100 through the RS-232 input port. The default slave mode is security
slave mode.
Security slave mode is based on Code 128. It includes start/stop characters and a
checksum described in the document AFNOR Z63.300/EN 799 /USS.
Debug slave mode is easy to monitor but less secure than the security mode (no
start/stop characters or checksum).
Security slave mode
1. Find the data string and checksum of the setup commands you want to send to the
MaxiScan 3100. Activate the "display data string mode" to display the data string
and checksum on a terminal screen (or calculate the checksum yourself, see the
Calculating the checksum section below)
display data string
This mode remains active until you switch off the MaxiScan 3100.
Example: command "Code 39 active" = \41\4C\60\5E (5E = checksum)
2. Remove the backslash separator characters from the data strings and adapt each
string to the security slave mode format:
start command checksum stop
0x68 x...x xx 0x6A
Example: command "Code 39 active" = 68 41 4C 60 5E 6A
3. Activate the security slave mode (if not already active) and set the RS-232 output
parameters to suit your system (if required)
security slave mode (9600, 7, E, 2) - interface n° 105
MaxiScan 3100 - Installation Guide 31
Page 32

6 Slave mode
4. Send the setup commands from the host terminal to the MaxiScan 3100.
Note: the values displayed in display data string mode are hexadecimal values,
make sure that the values you send from the host system correspond to these
values. In our example, the MaxiScan 3100 must receive the hexadecimal value
41 or its equivalent (ASCII character A for example), not the decimal value 41.
To restart the MaxiScan 3100 after changing the interface configuration, send the
"restart" command 0x68 0x4C 0x41 0x60 0x53 0x6A (this is equivalent to deconnecting
and reconnecting the MaxiScan 3100).
Calculating the checksum
If you do not use "display data string mode", you will have to calculate the checksum
yourself:
1. Use the EasySet "View - Data String" command to obtain the data strings for the
setup commands you want to send to the MaxiScan 3100.
Example: command Code 39 active = \41\4C\60
2. Calculate the weighted sum of the data string values (weight increases by 1 for
each successive value) and include startB with weight 1 at the beginning:
:gnirtsatad Btrats14x0C4x006x0
:thgiew 11 23
:eulav*thgiew )86x0*1(+)14x0*1(+)C4x0*2(+)06x0*3(=162x0
3. Calculate the modulo 103 value (modulo 67 hex)of the sum:
0x261 modulo 0x67 = 0x5E (= checksum)
(0x261 / 0x67 = 0x5 with remainder 0x5E)
4. Add the checksum to the data string
Example: "Code 39 - active" = \41\4C\60\5E
32 MaxiScan 3100 - Installation Guide
Page 33

Debug slave mode
1. Use the EasySet "View - Data String" command to obtain the data strings for the
2. Activate the debug slave mode (if not already active) and set the RS-232 output
3. Send the commands in ASCII format from the host terminal to the MaxiScan 3100.
To save the new configuration, send the "update current configuration" command to
the MaxiScan 3100 (\46\41\02\60).
6 Slave mode
setup commands you want to send to the MaxiScan 3100.
Example: command "Code 39 active" = \41\4C\60
If you use "display data string mode" (see above), do not use the last 2 digits
(checksum).
parameters to suit your system (if required).
debug slave mode (9600, 7, E, 2) - interface n° 109
MaxiScan 3100 - Installation Guide 33
Page 34

6 Slave mode
34 MaxiScan 3100 - Installation Guide
Page 35

7 MaxiScan Connexion System (option)
MCS connection box
The MaxiScan Connexion System (MCS) can be used to connect the Maxiscan 3100
to a host computer, power supply and synchronization device. The MCS box is an
option (P/N 0-531029-06).
SCANNER
MAXISCAN CONNEXION SYSTEM
troPSCMepyTottcennoCskrameR
Y
L
P
P
U
S
R
E
W
O
P
rennacS Dbusnip-51
0013nacSixaM
elam
ylppusrewoP Dbusnip-9
tsoH Dbusnip-51
elam
ylppus
elamef
rewoplanretxE
retupmoctsoH)noitarugifnocdradnats(C232-SR·
rewopdetalugernu
deifitcerevaw-llufttaW5.2V52-7
)SCMseriuqer(pooLtnerruC·
erawtfossiecafretnimetsystsohhcaE
elbac
sorhcnyS Dbusnip-9
elamef
ecived
noitazinorhcnysO/I
ebnacgnidaer-noitazinorhcnystupnI
ecivedlortnoclacirtcele,enihcam
deriuqersadaerlufsseccusnu
MaxiScan 3100 - Installation Guide 35
tnereffidaseriuqerdnaelbammargorp
citamotua,lleclanretxenaybdereggirt
lanretxena-noitazinorhcnystuptuO
)thgilrotacidni,mrala,hctiws(ecived
rodaerdoogaybdereggirtebnac
Page 36

7 MaxiScan Connection System
Scanner port
15-pin subD male connector
RX TX CTS RTS SI+ SI- SO+ SO-
1 2345678
9 10 1112131415
CHASSIS
GND
7-25 VDC PWR GND 7-25 VDC
niPnoitcnuF
1 )C232-SR(atadevieceR
2 )C232-SR(atadtimsnarT
3 )C232-SR(dnesotraelC
4 )C232-SR(dnesottseuqeR
5 )+IS(tupninoitazinorhcnysevitisoP
6 )-IS(tupninoitazinorhcnysevitageN
7 )+OS(tuptuonoitazinorhcnysevitisoP
8 )-OS(tuptuonoitazinorhcnysevitageN
9 detcennoctoN
01 )detalugernuttaW5.2CDV52ot7(nirewoP
11 dnuorgrewoP
21 dleihS
31 dnuorgrewoP
41 )detalugernuttaW5.2CDV52ot7(nirewoP
51 detcennoctoN
36 MaxiScan 3100 - Installation Guide
Page 37

Power supply port
7 MaxiScan Connection System
7-25 VDC
(2 wires)
1 2345
67 89
9-pin subD male connector
niPnoitcnuF
1 )detalugernuttaW5.2CDV52ot7(nirewoP
2 )detalugernuttaW5.2CDV52ot7(nirewoP
3 detcennoctoN
4 detcennoctoN
5 detcennoctoN
GND
(2 wires)
6 detcennoctoN
7 detcennoctoN
8 dnuorgrewoP
9 dnuorgrewoP
MaxiScan 3100 - Installation Guide 37
Page 38

7 MaxiScan Connection System
Host port (RS-232 C)
RTS CTS TX RX
GND
8 7654321
15 14 13 12 11 10 9
15-pin subD female connector
niPnoitcnuF
1 )C232-SR(atadevieceR
2 )C232-SR(atadtimsnarT
3 )C232-SR(dnesotraelC
4 )C232-SR(dnesottseuqeR
5 detcennoctoN
6 detcennoctoN
7 detcennoctoN
8 detcennoctoN
9 detcennoctoN
01 pooLtnerruCdevreseR
11 pooLtnerruCdevreseR
21 pooLtnerruCdevreseR
31 )C232-SR(dnuorglangiS
41 pooLtnerruCdevreseR
51 pooLtnerruCdevreseR
38 MaxiScan 3100 - Installation Guide
Page 39

Host port (current loop)
Current loop - connect pins 1 and 10
1234 5678
9101112 131415
7 MaxiScan Connection System
RX- RX+ TX- TX+
GND
8 7654321
15 14 13 12 11 10 9
Host cable connector 15-pin subD male
MCS 15-pin subD female connector
niPnoitcnuF
1 devreseR
2 C232-SRdevreseR
3 C232-SRdevreseR
4 C232-SRdevreseR
5 detcennoctoN
6 detcennoctoN
7 detcennoctoN
8 detcennoctoN
9 detcennoctoN
01 devreseR
11 )pooLtnerruC(+XT
21 )pooLtnerruC(-XT
31 )pooLtnerruC(dnuorglangiS
41 )pooLtnerruC(+XR
51 )pooLtnerruC(-XR
MaxiScan 3100 - Installation Guide 39
Page 40

7 MaxiScan Connection System
Synchros port
In all cases, the synchronization current provided by the external input/output device
must be limited to 20 mA maximum (15 mA is a good average value).
SI- SI+ SO+ +5VSO-
5 4321
98 76
GND 7-25 VDC
9-pin subD female connector
niPnoitcnuF
1 )xamAm56(tuoCDV5+
2 xamAm02-)+OS(tuptuonoitazinorhcnysevitisoP
3 xamAm02-)-OS(tuptuonoitazinorhcnysevitageN
4 xamAm02-)+IS(tupninoitazinorhcnysevitisoP
5 xamAm02-)-IS(tupninoitazinorhcnysevitageN
6 ttaW5.2CDV52-7
7 detcennoctoN
8 detcennoctoN
9 dnuorgrewoP
40 MaxiScan 3100 - Installation Guide
Page 41

8 Conversion cable (RS-232 C to RS-422 / 485)
Host side connector
SO- SO+ SI- SI+ TX+ RX+ TX- RX-
8 7654321
15 14 13 12 11 10 9
GND 7-25 VDC
Host side - 15-pin subD female connector
niPnoitcnuF
1 )584-SR(-XT/-XRatadtimsnart/evieceR
)224-SR(-XRatadevieceR
2 )584-SR(-XT/-XRatadtimsnart/evieceR
)224-SR(-XTatadtimsnarT
3 )584-SR(+XT/+XRatadtimsnart/evieceR
)224-SR(+XRatadevieceR
4 )584-SR(+XT/+XRatadtimsnart/evieceR
)224-SR(+XTatadtimsnarT
5 )+IS(tupninoitazinorhcnysevitisoP
6 )-IS(tupninoitazinorhcnysevitageN
7 )+OS(tuptuonoitazinorhcnysevitisoP
8 )-OS(tuptuonoitazinorhcnysevitageN
9 detcennoctoN
01 )detalugernuCDV52ot7(nirewoP
11 dnuorG
21 devreseR
51,41,31 detcennoctoN
MaxiScan 3100 - Installation Guide 41
Page 42

8 Conversion cable (RS-232 C to RS-422/485)
RS-422 host cable connector
The user must provide the connection between the conversion cable and the host
system. If this cable is long, install a resistor between pins 1 and 2. The resistor should
have the characteristic impedance of the cable.
RS-485 host cable connector
The user must provide the connection between the conversion cable and the host
system. Connect pins 1 and 2 and connect pins 3 and 4 of this cable. If the cable is
long, install a resistor between pins 1 and 2. The resistor should have the characteristic
impedance of the cable.
1234 5678
9101112 131415
Host cable connector 15-pin subD male
1234 5678
9101112 131415
Host cable connector 15-pin subD male
42 MaxiScan 3100 - Installation Guide
Page 43

9 Technical characteristics
Data (MaxiScan 3100 SR)
ecafretnI ecafretnimetsystsoH)noitarugifnocdradnats(C232-SR-
gnidoceD seigolobmySISM,821edoC,39edoC,93edoC,rabadoC
)10-260035-3N/Pelbacseriuqer(224-SR)10-260035-3N/Pelbacseriuqer(584-SR-
SCMseriuqer(epytevissap-pooltnerruC-
)60-920135-0N/Pxobnoitcennoc
noitazinorhcnystupnIecivedlanretxemorfcnyserawdrahenO
metsystsohmorfcnyserawtfosenO
noitazinorhcnystuptuOecivedlanretxeotcnyserawdrahenO
metsystsohotcnyserawtfosenO
-ddagnidulcni(CPU/NAE,edoCyesselP,edoC
,5fo2xirtaM,5fo2devaelretnI,)5-2no
714FDP,5fo2lairtsudnI/dradnatS
nacS
ecnamrofrep
lacitpO
scitsiretcarahc
lacirtcelE
scitsiretcarahc
lacisyhP
scitsiretcarahc
etarnacSdnoces/snacs008ot001
dleiffohtpeDehteeS
noitulosermuminiMehteeS
htdiwedocmumixaMehteeS
)htdiw(elgnanacSmuminim°56
hctiP°07±
wekS°56±
oitartsartnoctnirPmuminim%02
ecruosthgiLmn046tasDEL4
rosnesegamIDCCnoituloserhgiH
egatlovylppusrewoPdetalugernudeifitcerevaw-llufCDV52ot7
thgiehxhtpedxhtdiW)"73.1x"29.2x"2.2(mc5.3x4.7x6.5
gnitnuoMswercs4Mx2gnisunoitisopynanI
rotcennoCelamefDbusnip-51
ecnatsidgnidaeR
ecnatsidgnidaeR
ecnatsidgnidaeR
)ttaW5.2(
wolebnoitces
wolebnoitces
wolebnoitces
MaxiScan 3100 - Installation Guide 43
Page 44

9 Technical characteristics
latnemnorivnE
snoitacificeps
FBTMsruoh00005>
ecafretniresU norewoPspeeb2+DELdeR
daerdooG)sgnittestluafed(peeb1+hsalfDELneerg1
)sedoc
erutarepmetgnitarepO)F°401otF°23(C°04otC°0
erutarepmetegarotS)F°041otF°31-(C°06otC°52-
ytidimuhevitaleRgnisnednoc-non%09ot%01
gnithgiltneibmamumixaMxul0004
egrahcsidcitatsortcelE)egrahcsidria(V0008±
ecnatsiserkcohSsixa3,sm11,G03:72-2-86CEI
ecnatsisernoitarbiV,zH55otzH01,edutilpmamm5.1:6-2-86CEI
).ctetsud(gnilaeS21ameN/56PI
noitarugifnoc(daerdooG
rorrenoitarugifnoCspeeb6
rorreMORPEEspeebgnol3
)egrahcsidtcatnoc(V0004±
sixa3
speeb2
44 MaxiScan 3100 - Installation Guide
Page 45

Data (MaxiScan 3100 ST / ML)
9 Technical characteristics
ecafretnI ecafretnimetsystsoH)noitarugifnocdradnats(C232-SR-
noitazinorhcnystupnIecivedlanretxemorfcnyserawdrahenO
gnidoceD seigolobmyS,821edoC,39edoC,93edoC,rabadoC
nacS
ecnamrofrep
etarnacSdnoces/snacs002
dleiffohtpeDehteeS
noitulosermuminiMehteeS
)htdiw(elgnanacSmuminim°56
hctiP°07±
wekS°56±
noitazinorhcnystuptuOecivedlanretxeotcnyserawdrahenO
htdiwedocmumixaMehteeS
)10-260035-3N/Pelbacseriuqer(224-SR)10-260035-3N/Pelbacseriuqer(584-SR-
SCMseriuqer(epytevissap-pooltnerruC-
)60-920135-0N/Pxobnoitcennoc
metsystsohmorfcnyserawtfosenO
metsystsohotcnyserawtfosenO
CPU/NAE,edoCyesselP,edoCISM
,5fo2devaelretnI,)5-2no-ddagnidulcni(
714FDP
ecnatsidgnidaeR
ecnatsidgnidaeR
ecnatsidgnidaeR
,5fo2lairtsudnI/dradnatS,5fo2xirtaM
wolebnoitces
wolebnoitces
wolebnoitces
oitartsartnoctnirPmuminim%02
senilnacS)ylnoLM0013nacSixaM(01
)thgieh(elgnanacS)ylnoLM0013nacSixaM(°01
lacitpO
scitsiretcarahc
lacirtcelE
scitsiretcarahc
lacisyhP
scitsiretcarahc
ecruosthgiLmn066taedoidresal
aIIssalcHRDCSU.1ssalCCEI:ssalcresaL
egatlovylppusrewoPdetalugernudeifitcerevaw-llufCDV52ot7
)ttaW5.2(
thgiehxhtpedxhtdiW)"73.1x"29.2x"2.2(mc5.3x4.7x6.5
gnitnuoMswercs4Mx2gnisunoitisopynanI
rotcennoCelamefDbusnip-51
MaxiScan 3100 - Installation Guide 45
Page 46

9 Technical characteristics
latnemnorivnE
snoitacificeps
FBTMsruoh00002>
ecafretniresU norewoPspeeb2+DELdeR
daerdooG)sgnittestluafed(peeb1+hsalfDELneerg1
)sedoc
erutarepmetgnitarepO)F°401otF°23(C°04otC°0
erutarepmetegarotS)F°041otF°31-(C°06otC°52-
ytidimuhevitaleRgnisnednoc-non%09ot%01
gnithgiltneibmamumixaMxul00004
egrahcsidcitatsortcelE)egrahcsidria(V0008±
ecnatsiserkcohSsixa3,sm11,G03:72-2-86CEI
ecnatsisernoitarbiV,zH55otzH01,edutilpmamm5.1:6-2-86CEI
).ctetsud(gnilaeS21ameN/56PI
noitarugifnoc(daerdooG
rorrenoitarugifnoCspeeb6
rorreMORPEEspeebgnol3
)egrahcsidtcatnoc(V0004±
sixa3
speeb2
46 MaxiScan 3100 - Installation Guide
Page 47

Reading distance (MaxiScan 3100 SR)
9 Technical characteristics
2.8" 2.4" 2.0" 1.6" 1.2" 0.8" 0.4" 0" 0.4" 0.8" 1.2" 1.6" 2.0" 2.4" 2.8"
11
10
1.0 mm (40 mil)
9
8
7
6
5
4
3
2
0.5mm (20 mil)
0.3 mm (12 mil)
0.2 mm (8 mil)
0.1 mm (4 mil)
inch
4.3"
3.9"
3.5"
3.1"
2.8"
2.4"
2.0"
1.6"
1.2"
0.8"
1
Scale 1:1
0
7 6 5 4 3 2 1 0 1 2 3 4 5 6 7
cm
This chart shows the horizontal reading range for 90% contrast Code 39 barcodes read in the dark.
MaxiScan 3100 - Installation Guide 47
0.4"
0"
Page 48

9 Technical characteristics
Reading distance (MaxiScan 3100 ST / ML)
5.5" 4.7" 3.9" 3.1" 2.4" 1.6" 0.8" 0" 0.8" 1.6" 2.4" 3.1" 3.9" 4.7 5.5"
inch
34
32
30
28
26
24
22
20
18
16
14
12
10
0.5 mm (20 mil)
EAN/UPC 0.3 mm (12 mil)
0.3 mm (12 mil)
0.2 mm (8 mil)
0.1 mm (4 mil)
13.4"
12.6"
11.8"
11.0"
10.2"
9.4"
8.7"
7.9"
7.1"
6.3"
5.5"
4.7"
3.9"
8
6
4
2
Scale 1 : 2.5
0
14 12 10 8 6 4 2 0 2 4 6 8 10 12 14
cm
This chart shows the horizontal reading range for 90% contrast Code 39 barcodes read in the dark.
3.1"
2.4"
1.6"
0.8"
0"
48 MaxiScan 3100 - Installation Guide
Page 49

Accessories
9 Technical characteristics
selbaC tsohot0013nacSixaMtcennocotelbac"Y"C232-SR
erawtfos
584/224-SRot232-SRtrevnocotelbaC00-220015-3
elbacdaolnwoD00-220415-3
ylppusrewoP SU80-920135-0
)KUtpecxe(eporuE20-920135-0
KU40-920135-0
seirosseccA dnatsdesiarelbatsujdA50-920135-0
xobnoitcennocSCM60-920135-0
)noisrevPI(xobnoitcennocSCM70-920135-0
orhcnystupnirosneslacitpO30-920005-3
nacdnatupnirewoprofnoitcennocsedulcnI.CPrometsys
20-260035-0
teSysaEhtiw0013nacSixaMehtputesotdesueb
CPrometsystsohotxobSCMtcennocotelbac232-SR10-260035-0
MaxiScan 3100 - Installation Guide 49
Page 50

9 Technical characteristics
50 MaxiScan 3100 - Installation Guide