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1.0. Introduction
The MaxiScan 3000 series scanners are industrial fixed scanners. The scanners are compact and
ruggedised to operate in the following environments:
In
• Manufacturing Shopfloor
• Rece ivin g and des patc h
• Warehousing
• Laboratory
• Integrated
This data book is d esigned to explain the ma ny feat ures and ben efits of the scanner and to provide
informat ion to cus tomer s on fix e d position sc anning, opt ions a nd specifica tions. Additional information can
be provided by Intermec Technical Product Support.
OnPerforming
• Conveyor
• Fixed applications
• Pr o ces sin g ma ch i n es
• Lift-truck mount
• Identification
• Tracking
• Qua lity control
• Pr oc ess co ntrol
• Sortation
Figure 1. The M000 range of industrial scanners
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2.0 MaxiScan 3000 Series Key Features
Features of the MaxiScan range:
• Range of Scanners for industrial applications
• EasySet software makes them simple to install
• Compact and rugged metal cases (IP65/Nema12)
• High performance optics and decode
• Common connectivity: 15 Pin D type connector with RS 232, 422, 485 and Current
Loop interfaces
• Wide input power range: +7 to 25V unregulated
• Accessories include:
• MCS connection box and power supply
• M3010 RS 485 network concentrator
• Package sensor
• Adjustable stand
Scanner Range:
• MaxiScan 3100SR - linear
• MaxiScan 3100ST - linear
• MaxiScan 3100ML - linear, fixed raster
• MaxiScan 3300ST - linear, raster, multi line
• MaxiScan 3300HR - linear, raster, multi line
•
Maxiscan 3010 network concentrator
The M3100 provides the following key features:
• Cost effective industrial scanning
• Choice of reading distance from 0-10cm (4”) or to 35cm (14”)
• Auto wake up modes (Sensing of codes M3100SR, sensing of item
M3100ST/ML)
• Input and Output synchro signals (voltage or software)
• All main 1D Symbologies and PDF 417
• High ambient light immunity in laser models
The M3300 provides the following key features:
• Very flexible industrial scanning
•
•
•
Providing Line, Raster and Multi-direction patterns using Active Line Control (ALC).
Reading distance to 65cm (25”)
Advanced functions easily configured through EasySet
Simplifies industrial fixed scanning
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3.0 Application Areas
3.1. Conveyor reading
A primary application for the M3xxx is reading products on passing conveyors. The M3100ST and M3300
are designed to be fixed to conveyors and to read codes in ladder or picket orientations (see section 5.3 for
an explanation of these terms). The M3100SR is best suited to ladder orientations. For this application, the
M3000 series is ‘ruggedised’ and sealed so that it can work near heavy machinery and withstand high
levels of dust and moisture. A trigger input allows a signal from a sensor (photo-sensor) on the conveyor to
turn the scanner on so that it is ready to read. When used in this way, the life of the scanner is greatly
extended. The scanners can also send a trigger out on good read or no read that can be used to operate
gat es on th e convey or and assis t product rejection or sorting.
In this application th e s c anners may perform identif ic ation, tr acking or qua lity co ntrol funct ions a nd such
applications ex ist in all forms of au tomated manuf acturing, in logis tics and in ot her pr ocess ing operatio ns
(laboratory clinical chemistry, etc.).
3.2. Fixed reading
The M3300 can be used as a fixed reader in industrial environments. A typical application is identifying
goods from their shipping labels as they are accepted in a goods receiving area. Here the scanner would be
fixed to a surface or wall allowing packages to be presented or passed in front for reading.
3.3. Truck-mount
The M3300 scanner can be mounted to the front of a fork-lift truck in such a way that it automatically scans
packages picked by the truck. A raster pattern is normally selected to cover the label area and code data is
transmitted to an on-board wireless terminal for sending to the controlling host system. Power would be
supplied by the truck’s VMT (12 or 24V).
3.4. Integrated
In some special applications the M3100 or M3300 are integrated into other machines to provide process
control data. The scanners’compact size, screening and sealing make this application possible. Examples
include photo-processing, medical analysis and packaging machines.
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4.0 MaxiScan 3000 Series key features
4.1. Active Line Control (ALC) – M3300 only
The MaxiScan 3300 is a multi-functional moving-beam bar code laser scanner providing line, raster and
multi-directional scan patterns. The unique scan pattern range stems from Active Line Control (ALC)
technology. ALC gives the user complete control of the scan pattern generation via the configuration
software.
The M3300 can be described as multi-functional because it is equally suited to line, raster and multidire c tional scanning a nd is capable of working in a ll main industria l f ixed applications : ident ification,
tracking, process co ntrol and sortation on all common 1D symbologies. Most other in dustrial sc anners can
only produce one set pattern (i.e. simple line) and many scanner types are needed to cover a full range of
applications.
The MaxiScan 3300 is easy to install and operate and is supplied with Intermec’s EasySet System (ESS), a
PC Windows based set-up software to support the multi-functional features. ESS simplifies installation
and c onfigura tion for both n e w and a dvance d user s.
The M3300 generates a moving spot by reflecting a laser beam onto two mirrors that are rotated by stepper
motors. By rotati n g these very smal l mirrors i n different directions an d speeds, li nes and curves can be
produced.
• Horizontal Scan lines
The basic pa ttern is a horiz ontal sc an line of
varying lengths for reading picket codes.
• Angled scan lines
Lin es at different angles can be produced and
at around 45° can be used to scan picket and
ladder codes by reconstructing the code (from
a fixed length, using check digits etc.).
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• Vertical scan lines
Vertical lines can be generated without
needing to tilt the scanner. These are used for
scanning ladder codes.
• Raster patterns
The horizontal or vertical lines can be swept
through angles of up to 30° to produce raster
patterns. The speed of the raster and length of
lines can b e varied. Ras ter patterns a re ver y
useful for scanning picket codes that may vary
slightly in position as they pass the scanner.
Also raster patterns can read multi-cod e labels
and the scan ner can sort the data before it is
transmitted.
• Multi-direction patterns
The M3300 can produce more complete
patterns to read omni-directional codes.
Diff erent densities of pattern ca n be produced
depending on the codes to be read. However
it has to be re member e d that t h e more lin es
the slower the scan rate on each line.
• Cir c ular patterns
Different size circles can be produced to read
coded ladder codes passing the scanner at
different angles or to read codes randomly
pla ced around a c i rcular object’s
circumference (such as a tyre wall).
These patterns can be configured using the EasySet setup software supplied. A very useful feature is that a
host system/PLC can send the configuration instructions to the scanner to change its pattern ( to read codes
on different packages on the same conveyor line). It is also possible to set-up a continuously rotating
multi-pattern set with the pattern changing at set time intervals.
Through EasySet, custom patterns can be created to suit particular applications and codes. These patterns
can be tested and tuned on-line to the scanner to ensure the highest reading efficiency.
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Applications often change. ALC allows the scan pattern to be changed to follow the new requirements
without hardware updates. This can result in much lower running costs when compared to conventional
scanners.
ALC simplifies scanner model selection since many applications can be solved by just one scanner model.
This simplifies model selection by the system integrator and the end-user alike. It also reduces the stock
levels from what would be necessary if different scanners had to be supplied for different applications
Key points on ALC :
Pr ovides line, a ngled line, raster and multi-direction p atterns
•
Adapts to ladder, picket and omni-directional codes
•
Easy to set-up and customise via EasySet
•
Options include rotating up to 5 patterns continuously or changing patterns under host control
•
4.2. Optics
The M3100ST and M3300 are equipped with a CPC, a patented light collecting device that improves depth
of field a nd allows the reading of poor quality and very lo w contras t c odes. These scanners theref ore have a
sup erior reading ra nge and d e pth of f ield (see chart s in the Appendix) such that the readin g dist ance of the
standard scanner can be compared to other extended range scanners. The CPC allows the scanner to read
labe l contrast s down to 2 5% (the C PC is protected by I N TERMEC patents).
4.3. Decoding
All decoding is performed by the on-board processor and performed in real-time for single codes. The
M3000 series can recognise and read all common symbologies including: Code 39, 128, EAN 128,
UPC/EAN etc. The M3300 can reconstruct fixed length 39 and 128 codes from partial scans or damaged
labels to ensure high read rates even in the toughest of environments. Also multi-code labels, including
EAN 128, and the stacked code Codablock can be scanned and sorted. A raster pattern would normally be
used to scan these codes.
The M3100 can also read PDF 417.
4.4. Environment
The M3000 series is housed in a tough aluminium case and this is sealed with gaskets to meet the IP65 and
Nema 12 standards. The aluminium is epoxy coated to prevent surface corrosion. This makes the scanner
suitable for most industrial environments including areas where there are dust particles, water droplets and
corrosive ch emicals.
The M3300 scanner can operate in a wide temperature range from 0°C to 50°C (32 to 122°F) using an
optional thermo-cooling device to regulate the temperature of the laser diode. The thermo-cooler is a solid
state device that acts as a heat-pump. The laser diode is attached to a metal heat-sink and then to the
thermo-cooler. This in turn is in contact with the outer aluminium case. Heat is thus pumped from the
diode to the case for dissipation. Red laser diodes, as used by most laser scanners, are normally lifespecified at 25°C. When working above 40°C their life is shortened considerably. The thermo-cooler is
designed to keep the diode temperature below this limit even when the ambient temperature is up to 50°C.
Because the internal scanner temperature is above ambient it is recommended that the thermo-cooler be
selected as an option if the scanner’s working ambient temperature is likely to be over 27°C. An
alternative way of controlling the diode’s temperature is to turn the scanner off after each successful scan
and to use an external photo-sensor trigger to wake the scanner up for the next read. Synchronising the
scanner in this way will maximise the working life of the unit (see also section 7.7).
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4.5 EasySet System configuration software
The configuration, testing and tuning of fixed scanners is simplified by Intermec’s EasySet, a Windows
based PC configuration software. EasySet is a unique tool that allows you to work off- or on-line.
In the off-line mode a page is constructed with the configuration codes that specify the desired
configuration. This page is printed and used to perform a quick set-up of one or multiple scanners by
reading the codes. The embedded concatenation feature (patent pending) allows even complicated
configurations to be printed as one bar code. This page can be used to make very fast scanner set-ups in the
field and also to provide a way of co nfir ming th e set-u p or quickly changing it for a new operati on. The
page could be used by an unskilled operator if required.
When using on-line, different configurations can be downloaded instantly via an RS 232 link, tested, and
feedback on eff iciency used to aid the selection of the best pa rameters.
EasySet a revolutionary new way to configure bar code scanners.
See secti on 6 for a full desc ription of EasySet.
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5.0 Fundamentals of Fixed Position Scanning
5.1 The bar code
The M3000 series is principally designed to read linear symbologies (bar codes). A linear bar code is a
number of bars and spaces containing data arranged in parallel rows. These codes are usually read in 1D
using a scanning line. The scanners can read some stacked codes such as PDF 417 (M3100) and
Codablock (M3300). Stacked codes are essentially a number of linear codes stacked on each other with
some common organisation. Stacked codes are a type of 2D code but they can be read by 1D readers if the
scanning line is swept over the code in such a way that each individual line is read.
123Codablock
Fig 3. A linear bar code (Code 39) Fig 4. A stacked bar code (Codablock)
For fixed applications it is important to understand the symbology(s) used by the application and also its
print specification. It is often useful to get a sample of the code and make some reading tests before
attempting to install a scanner.
To understand the bar code it is necessary to know the following details:
• The Symbology
1. Whic h symbology, is it availabl e a s standard?
1. If more than one, how many (can influence decoding time if more than two are selected)?
2. Is it a fixed length or is there a check digit that can be used to speed decoding and maximise
security?
• Physic al dimensi ons
1. Length and height. What size is the code? This is important in calculating the number of times it
will be scanned as it passes the scanner in conveyor applications. The height of the bars is
important as, depending on the scanning method, it can provide ‘redundancy’ - damaged areas in
one slice (plane) can be read in another slice above or below the damaged area.
2. W hat is the X Dime nsion? The X dime nsio n is the width of the na rrowest elem e nt and is
expressed in mm or mils (1 mil=0.254mm). This di me nsion c an be compare d against rea ding zone
gra phs to s e e what t he depth of field will be for a given code.
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3. Q uiet Zone. This clear area is required by the specification of most c o des. For reliable reading
this zone should be equal to 10 * the X Dimension.
The Quiet Zone
(more than 10X)
• Pr int quality
1. How is the code printed? Thermal transf er or direct thermal give the best qualit y although
some newer i nk-jet p rinters can give compar able quality. D o the codes range in quality or
contrast? samples of the worst quality expected will help to ensure that the scanner is set-up
to read all codes.
2. What is the print media, a pack or label? What is the stock? Is it matt, glossy or reflective.
Will it degrade wit h t ime?
The X
dimension
The bar height
Fig 5. The parts of a code (EAN 13 code)
In general it is useful to use a bar code verifier to check the code sample and compare against the scanner
specifications.
5.2 Bar code scanning
The M3xxx scanners illuminate the bar code with a laser beam produced by a visible red laser diode or, in
the case of the M3100SR, an led array. The beam is used to generate a line or pattern to cover the bar code.
Reflecte d light is filtered and captured by a phot o-diode or CCD. The r es u lting s ignal is opti mised,
ana l ysed and finally d e coded to dis cover the ac tual data .
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5.3 Orientation
Linear bar codes do not have significant error correction and therefore the scanning line must completely
cover the bar code to achieve a successful scan. The size of the code, its Aspect Ratio (ratio of height to
length) and orientation to the scanner are critical if the scanner is to be correctly configured for an
application.
Maximum
angle
Good scan
Fig 6. Maximum code/scan
line tilt angles
Maximum
angle
Two or ientations of co des are used: Picket and Ladder:
• Picket Codes
Picket codes are more commonly used as they give the reader more time to see the code (as the code passes
along the scan line) and make a number of successful scans. However if a mono line pattern is selected,
only a thin slice of the bar code will be used. This wastes the vertical redundancy in the height of the code
and if t her e i s a printing error i n the s lic e see n by t he sc ann er the code will not be read. Therefore for
picket codes it is preferential to use a slightly tilted line or a raster pattern. Some scanners (M3100ML) use
a set number of parallel lines to cover the code. This is often called a raster but is really a multi-line
pattern. The lines are often usually very close (equal to a raster angle of 5-10°). The M3300 is a true
raster scanner. A sweeping line covers the codes and can be adjusted depending on the bar-height and any
var iation in the p lacement of the labe l. The wh ole height of the bars is scanned to ensure maxi mum rea d
rates.
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It is important to know how good the label placement is relative to the scanner. Each scanner has a spec for
reading a label and the following terms are used to describe the position of the label relative to the scan:
Tilt
can severely reduce the number of scans per label by effectively reducing the bar height from the
Fig 8 Picket codes - problems and terms
scanners view. Tilt should be avoided as far as possible. If this is not possible then it may be worth trying a
multi-direction pattern or alternating pattern to ensure that every code intersects a scan line and is read.
Skew
again reduces the bar height when viewed from the scanners position. Varying the pattern will not help
improve skew .
Pitch
occurs when the label is at an angle to the scanner such that one end is further from the scanner than the
ot her. The effect is th e same as reducing th e X Dim ension to t he scanner. The d enser the label, the more
important it is to eliminate pitch.
Ladder Codes
•
Ladder codes can perform well with line scanners and patterns as when the code passes the scan line the whole
Fig. 9. A ladder code and scan line
height of the code is used. However, the time that the code is being read by the line is very short compared to
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a picket code and thus the number of scans per code can be very small. This has security problems (see
section 7.4 on nu mber of scans per code).
The position of the label relative to the scanner causes similar effects to picket codes. The Pitch and Skew
definitions have to be understood since they apply to the label but appear to be different according to the
package:
5.3 Conveyor / code speed
The label orientation, scan line length, scan rate, bar height and conveyor speed should all be adjusted so
Fig 10. Ladder co des - problems and terms
that the scanner is able to make at least five complete scans (preferably more than 7) as the code passes by.
This will guarantee good read rates.
For picket codes the number of scans ca n be c al culated as follows:
Number of sc ans = ((Ws-Wc ) x Sr/Cs) - 2
Where Ws = Width of scan lin e
Note: ensure that t he units of measurement used are common.
Wc = Width of code
Sr = Scan rate
Cs = Conveyor spe e d
Example :
For a conveyor moving at 5m/s, a code width of 4cm, a scan line of 20cm and a scan rate of
450 scans/sec the number of scans will be
((20-4) x 450/500)-2 = 12 scans
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For angled picket codes, the number of scans should be calculated by reducing the width of scan figure
(Ws) in proportion to the tilt angle.
For ladder cod es the formula is
Number of scans = (Hc/Cs x Sr) - 2
Where Hc = Height of code
Cs = Conveyor spe e d
Sr = Scan rate
Example :
For a conveyor moving at 5m/s, a code height of 7cm and a scan rate of 450 the number of
scans will be :
This demonst rates how wit h s imilar parameters , the numb e r of scans for a ladder code w ill be s ma ller t han
(7/500 x 450) - 2 = 4.3 scans
for a picket code. In the above situation the code height would have to be increased or the conveyor speed
slowed for the given scan rate.
It can be useful to calculate the minimum height required for a given scan rate and conveyor speed:
Height of code = Cs x (Ns + 2 )/Sr
Where Cs = Conveyor speed
Ns = Number of scans
Sr = Scan rate
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6.0 INTERME C’s EasySet Syste m
The M3000 series is supplied with a Windows compatible configuration software package on CD-ROM.
This software makes the configuration easy to do and gives two options for communicating to the scanner:
Off-line mode – by printing a custom configuration card
•
On-line mode – by RS 232 link with the scanner
•
EasySet is in fact common to different Intermec products and when entering the software, the correct
product must be selected. EasySet provides the following features:
6.1 Displays default set-up
The set-up commands are show in a ‘command selector’ window. Set-up commands selected by default
are marked with an asterix.
Send commands to
read er via comms
Pr oduct
port
Selector
Command
search box
Selected
commands a nd
set-up codes
Command
Selector
Set-up viewer.
Can be printed
as a custom setup sheet. See
off-line mode
Fig 11. The EasySet System software
6.2 Off-line use
The software can be used off-line to make custom set-up pages including the selected commands as bar
codes. This allows a co nf i guration (or several possible configura tions) to be made off-site and used on -s ite
to quickly set-up scanners. The set-up page should be kept on-site as a reference. It also makes it possible
for u ntra ined staff to change the conf iguration quickl y if required.
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By printing this page the
codes can be used as a
custom set-up page for
configuring one or many
scanners. The page also
becomes a reference for
future use.
Fig 12. The page viewer showing set-up
codes
A unique concatenation feature makes it possible for the set-up codes to be merged as one code that
contains all the information to configure the scanner. This feature is especially useful if the sheet is to be
used to set-up many scanners or is to be used by untrained staff.
A unique
concatenation feature
allows the set-up
codes to be merged
and printe d as one
code. This makes
setting up multiple
scanners very fast.
Fig 13. The page viewer with a concatenated
code.
6.3 On-line Mode
In this mode the software communicates directly with a scanner to send set-up information. An advantage
of this is that each set-up change can be immediately tested to ensure it works and also to see if it helps
reading efficiency.
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6 .4 Terminal function
A terminal mode allows the scanner to send data to the PC so that configurations can be tested. The
M3300 has a reading efficiency test allows the scanner to be tuned for maximum read rates.
6.5 M3300 Set-up tips using EasySet
Folder 4 in EasySet :
Select Patterns : Different scan patterns can be selected here. Select a pre-defined pattern or specify a
unique pattern for the application. Ensure that the pattern line will intersect the bar code properly and
account for any mov e me n t in th e c ode relative t o the scanner. Limit t he area scanned to wher e t he bar
code will be and add a 15% tolerance margin. Avoid scanning the area around the bar code (but keep a
15% tolerance zone) a s every sc an of ‘empty s pace’ has the same effect as redu cing the scan rate.
Mult i-Pattern Sequence : A number of different pat terns can be select e d and a durat ion set for each one.
This will make the scanner cycle between patterns and can be useful to cover applications where the bar
code placement or orientation varies.
Contrast Levels : This optimises the scanner to the type of label contrast (or distance) and will improve
performance if set correctly. It may be necessary to test different settings to establish the correct setting.
Resolution adjustment : The M3300 default is to switch between two video channels to ensure that all
high and low resolution codes are read. If it is known that all the codes will be high or low resolution
then the parameter should be set accordingly. This could have the same effect of doubli ng the scan
rate on a some codes !
Data Decoding security : The scanner can be set to read a code a pre-set number of times before
tra nsmiss ion, or to avoid multiple r eads of t he same code.
Synchronisation : The hardware synch in and out can be set here. The scanner will have to be wired
with the sensor as shown in the installation manual. The software synch out allows the scanner to send a
message on successful or unsuccessful reads. The messages may be composed here.
Filter Masks : This option allows the scanner to be set to read codes with only certain symbologies
and/or data strings. This is used in Multi-Code reading.
Multi-Code Reading : If more than one code is in the scanner’s field of view at any one time then these
parameters allow the number of codes to be read to be specified. Also the code reading and
transmission can be set by symbology or Filter Mask order (see above). The data from all codes can be
concatena t ed if required.
Reading Count Mode : The number of good reads made by the scanner can be sent as additional data if
required.
Folder 5 in EasySet :
Continuous Configuration Mode : By default, the scanner is set to only read configuration data for one
minute after power on. If required this parameter can be activated so that the scanner can always
receive configuration data by set-up codes or via the RS232 line. This allows the scanner to be
reconfigured at will by the operator or by the host (i.e. Change Scan Pattern). Each new configuration
will be stored in EPROM and this process takes about two seconds. Thus the scanner will be unable to
read for two seconds after the reconfiguration.
Temporary Configuration Mode : This mode allows the scanner to read set-up codes or accept host
commands at any time but they are not stored. The configuration will reset when power is off. Using
this mode enables configuration changes to be made with a time delay of only 0.5 seconds.
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7.0 Optimising an application
9.1. Scan line or pattern
Ensure that the scan line or pattern is best suited to the code.
Hints for picket codes :
If a single line is being used, tilt it slightly to allow it to see more of the bar-code height:
Also in crease the s can width (scan ang le) t o the maximum for th e sca n ner. If possibl e reduc e the leng th of
Fig. 14. A picket code and scan line
angled to ‘see’ more of the code height
the code ensuring that the X dimension is still suitable for the scanner at the range used. Adjusting the
range will also help to optimise this label orientation.
If a raster is being used, set the raster angle to cover only the height of the code (allow for maximum label
position variation). Do not waste scans outside of the code area.
Hints for ladder codes:
Use a vertical linear pattern and adjust the line length to cover only the length of the code (allow for
maximum la bel positio n varia tion). Do not wast e sca n s out sid e of the code area. If possibl e increa se the
height of the code itself to the maximum for the label or package.
9.2. Specula Reflection
If th e la bel is at 90° exa c tly to the plane of the las er beam th e n the label (li ke a mirror) will reflect too
much light into the scanner and the code will not be read. The code / scanner should be pitched or skewed
slightly to avoid this. When using raster or multi-line patterns ensure that specula reflection is not present
in a ny part of the scan.
9.3 Density
Depending on the code, the scanner can be tuned for particular densities of codes. By default, the scanner
is set in an interleaved mode for all densities. On dense codes the high resolution mode should be selected
and for low density codes the low resolution mode should be selected through EasySet. This will increase
efficiency r ates.
9.4 Contrast
Again through EasySet a number of settings may be changed (effectively a noise level adjustment) to
optimis e the scanner f or high or low contrast c odes.
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9.5 Efficiency
For the M3300 use the terminal efficiency reading in EasySet to test the scanner, code and label set-ups.
9.6 Input Synchronisation
Wherever possible, an input trigger from a sensor (opto) should be used to turn the scanner on to scan.
This will ensure that the scanner only scans when an object is present. This reduces the temperature inside
the scanner and maximises the scanner’s MTBF.
9.7 Thermo-cooler for M3300
Ensure that if the ambient temperature is above 27°C, the thermo-cooler option is selected and/or use the
scanner with a sensor as described in point 9.6.
The M3300 scanner should operate with a MTBF of 20 000 hours at 25°C. To maintain this performance
at higher ambient temperatures the following is necessary :
0 - 27°C standard operation
•
28- 40° use therrmo-cooler option
•
40°- 50° use thermo-cooler and input synchro to reduce duty cycle to <50%
•
The M3300 is ideally suited to input synchronisation since the moving mass is very small and both the laser
and motors can be turned off and on instantaneously (1ms). T his greatly i nc reases the w orking life o f the
scanner in high temperature environments.
Drawings
A3. Connections and Cables
A4. Parts List
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A1. Application Checklist
1. Bar Codes
.
Symbology(s) Type(s)
What is the orientation of the code Ladder
Ar e there mu l tiple codes on the same
label
What is the co de width and h e ight
What is the X Dimension
How is the code printed
What is the contrast
Samples taken
2. Label or media
Printing
How is t h e label ap plied
Position variation tolerance
What is the orientation of the code Ladder
Pitch/Skew
Tilt
Range from scanner window
3. Packages
Minimum Size
Maxi mum Size
Separation between packages
Number per minute
Label on same sides
Lab el side jus t ifi ed
3. Conveyor (if present)
Speed of conveyor
Type
Width of be lt
Clearance
Overh ead c learan ce
Opto triggers
Power sources
Distance to host/PLC
Picket
Yes
Number :
Width mm/ins
mm/ins
Label
A to F or %
Yes
Scan Rate: 100 to 800 scans /s, default 100
to 400 auto-adaptive
Minimum X dimen s i o n: 0.1mm (4 m i l)
Depth of field: 0 to 10 cm (4’’) depending
on code:
0 .1 mm (4 mil) : 2-4.4cm (0. 78-1.7’’)
Scan Rate: 200 scans /se c
Minimum X dimen s ion: 0.1 (4 mi l)
Depth of field: up to 33cm (13’’) depending
on code:
0 .1 mm (4 mil): 12-16cm (4.7-6.3’’)
--------------------------------------------------Symbologies
Code 39; Interleaved, Matrix, Industrial
and Standard 2 of 5; Code 128, UCC EAN
128, UP C E,A , EAN, Codabar, Code 93,
MSI, Plessey, PDF 417
Processor: Custom chip (ASIC inc. DSP
processor) for fast signal processing and
decoding. Flash memory
3100 SR Optics: CCD linear image sensor
with sh a rp aiming beam
Light source: red, long life LEDs
3100 ST/ML Light Source: visible laser
diode @ 650nm, 0.45mW max output
Laser class: IEC 825 Laser Class 2 / US
CDRH 21 CFR ( 1996) Class II
Operating temperature: 0° to 40° C (32° to
104° F).
Storage temperature: -25° to 60° C (-13° to
140° F).
Relative humidity: 10% to 90% noncondensing.
Shock resistance: IEC 68.2-27 Test Ea
(30G, 11ms) 3 Shoc k / axis, 3 axis
Vibration resistance: IEC 68-2-6 Test Fc
(1.5mm, freq.: 10 to 55Hz) 2 hours /axis,
3axis
Sealing: IP65/ Nema 12
Power requirements: +7-25 VDC
Power cons umption: 2.5W
---------------------------------------------------Advanced Features
Autosensing wake-up modes, variable
timeout, input and output synchronization,
firmware updates via flash memory,
programmable data format (code
identification, preambles and postambles,
intercharacter and intermessage delays) and
many others
Interfaces
RS 232 C, By adapter, RS 485. Direct
cable, connection box or Network options.
Accessories
Standard: EasySet CD, horizontal
/vertical mounting bracket
Options: Adju stab l e sta nd, MCS
connection system (with power, host and
synchro ports), host RS 232 C cable,Y
cable for host port and pow er input,
package sensor, MaxiScan 3010 network,
network cables 1m/3m ( 3.2’/9.6’), RS232
to RS485 adapter, external power
supplies
All m o dels:
Compliant with all European Directives:
CE (EN50081-1/ EN50082-1/ EN60950)
USA:
FCC Part 15 compliant: Class B digital
device
Canada:
ICES-003, NMB003: Class B digital
apparatus
Australia – New Zealand:
AS/NZS 3548 C tick marked
Other approvals pend ing
3100 ST version only :
DHHS Standard 21C FR (1996) 1040.10
and 1040.11 Class II Laser Product
IEC 825-1, EN60825-1, Class 2 Laser
Product
TM
software, by direct
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Fixed industrial scanner data bookJune1999
M3300 Specificati on
General
The MaxiScan 3300 is a mul ti-funct ional
moving beam bar code scanner for fixed
applications. Models include M3300ST and
M3300HR
-------------------------------------------------
Physical Characteristics
Height: 100mm (3.9’’)
Width: 82mm (3.2’’)
Depth: 75mm (2.9’’)
Standar d ca ble: 625mm (24.6’’).
Case: Epoxy coated aluminium.
Custom scan patterns, Code reconstruction,
multicode reading, code sorting,
perfor mance f ee d ba ck, input a n d ou t pu t
synchronization, pro gr ammabl e dat a
format (code identification, pr eambles and
postambles, intercharacter and intermessage
delay s) and many others
Interfaces
RS 232 C, 422 & 485. Current Loop.
Accessories
Standard: EasySet CD
Options: Adju stab l e sta nd, MCS
connection system (with power, host and
synchro ports), host RS 232 C cable ,Y
cable for host port and pow er input,
package sensor, MaxiScan 3010 network,
network cables 1m/3m ( 3.2’/9.6’), RS232
to RS485 adapter, external power
supplies.
All m o dels:
Compliant with all European Directives:
CE (EN50081-2/ EN50082-2/ EN60950)
USA:
FCC Part 15 compliant: Class A digital
device
UL recogni zed component.
Canada:
ICES-003, NMB003: Class A dig it a l
apparatus
Australia – New Zealand:
Class A, AS/NZS 3548 C tick marked
Laser Safety :
DHHS Standard 21C FR (1996) 1040.10
and 1040.11 Class II Laser Product
IEC 825-1, EN60825-1, Class 2 Laser
Product
TM
software, by direct
.
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Fixed industrial scanner data bookJune1999
Dimensions
M3100
75mm (2.9 in)
56mm (2.2 in)
36mm (1.4 in)
48mm (1.89in)
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Fixed industrial scanner data bookJune1999
100 mm
(3.9")
82 mm (3.2")
14 mm
(0.5")
Scale:
½
75 mm (2.9")
30 mm
(1.2")
38 mm (1.5")
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Fixed industrial scanner data bookJune1999
0D[L6FDQ&RQQHFWLRQ6\VWHPH[WHUQDOXQLWRSWLRQ
30 mm
(1.18")
113 mm (4.45")
70 mm
(2.76")
1
Scale:
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Fixed industrial scanner data bookJune1999
(3.9")
(1.2")
(0.5")
0RXQWLQJSRLQWVODVHUOLJKWSODQH
30 mm
38 mm (1.5")
82 mm (3.2")
100 mm
Scale:
¼
75 mm (2.9")
14 mm
°
30
40
°
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Fixed industrial scanner data bookJune1999
2SWLRQDODGMXVWDEOHVWDQG
4 x Ø 4
4 x M 4
5 mm (0.2") depth
92.5 mm
(3.64")
30 mm (1.18")
52 mm (2.01")
Scale:
38 mm (1.5")
52 mm (2.01")
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Fixed industrial scanner data bookJune1999
Horizontal scan width / readi ng dis tance / barcode density
1.0 M3100SR
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067
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Fixed industrial scanner data bookJune1999
67
The values shown are for high-contrast Code 39 with a ratio of 1:3 and correspond to the product
default settings.
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Horizontal scan width / readi ng dis tance / barcode density
+5
The values shown are for high-contrast Code 39 with a ratio of 1:3 and correspond to the product
default settings.
receive data (RS-232 C) / RX- (RS-422 / 485)
transmit data (RS-232 C) / TX- (RS-422 / 485)
clear to send (RS-232 C) / RX+ (RS-422 / 485)
request to send (RS-232 C) / TX+ (RS-422 / 485)
positive synchronization input (SI+)
negative synchronization input (SI-)
positive synchronization output (SO+)
negative synchronization output (SO-)
not connected
power in (7 to 25 VDC 10 Watt unregulated)
power ground
shield
power ground
power in (7 to 25 VDC 10 Watt unregulated)
not connected
RS-232 C
RS-422 / 485
both 7-25 VDC power supply
pins must be powered
both GND pins must be used
function
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RS-232 C
I/O sync max current 50 mA
SO- S O + SI- SI+ RTS CTS TX RX
8 7 6 5 4 3 2 1
15 14 13 1 2 1 1 1 0 9
NC SHIELD N C
7-25 GND GND 7-25
SLQVXE'IHPDOHFRQQHFWRU
pin
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
receive data (RS-232 C)
transmit data (RS-232 C)
clear to send (RS-232 C)
request to send (RS-232 C)
positive synchronization input (SI+)
negative synchronization input (SI-)
positive synchronization output (SO+)
negative synchronization output (SO-)
not connected
power in (7 to 25 VDC 10 Watt unregulated)
power ground
shield
power ground
power in (7 to 25 VDC 10 Watt unregulated)
not connected
VDC VDC
function
both 7-25 VDC po we r suppl y
pins must be powered
both GND pins must be used
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Fixed industrial scanner data bookJune1999
RS-422
I/O sync max current 50 mA
SO- SO+ SI- SI+ TX+ RX+ TX- RX-
8 7 6 5 4 3 2 1
15 14 13 12 11 10 9
NC SHIELD NC
7-25 GND GND 7-25
SLQVXE'IHPDOHFRQQHFWRU
VDC VDC
pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
RS-422:
install resistor = 100 Ohm
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
host male subD cable connector
both 7-2 5 VD C power s upply
pins must be powered
both GND pins must be used
function
receive data RX- (RS-422)
transmit data TX- (RS-422)
receive data RX+ (RS-422)
transmit data TX+ (RS-422)
positive synchronization input (SI+)
negative synchronization input (SI-)
positive synchronization output (SO+)
negative synchronization output (SO-)
not connected
power in (7 to 25 VDC 10 Watt unregulated)
power ground
shield
power ground
power in (7 to 25 VDC 10 Watt unregulated)
not connected
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RS-485
RS-485:
I/O sync max current 50 mA
SO- SO+ SI- SI+ TX+ RX+ TX- RX-
connect pins 1 and 2 and connect pins 3 and 4
install resistor = 120 Ohm between pins 1 and 3
In all cases, the synchronizat ion current provided by the external input/output device must be limi ted to 50 mA max (20 mA is
a good average value).
SI- SI+ SO- SO+ +5V
GND
5 4 3 2 1
9 8 7 6
SLQVXE'IHPDOHFRQQHFWRU
pinfunction
1+5 VDC out (65 m A m ax)
2positive synchronization output (SO+) (50 mA max )
3negative synchronization output (SO-) (50 mA max)
4positive synchronization input (SI+) (50 mA max)
5negative synchronization input (SI-) (50 mA max)
6 7-25 VDC 10 Watt
7not connecte d
8not connecte d
9power grou nd
7-25V
pwr
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y
Standard RS-232 C cable
RS-232 C shielded cable
(shielding connected to
casin g of cable conn ectors )
cable connector - 15-pin subD male
MaxiScan Connexion S
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
RX TX CTS RTS
GND
5 4 3 2 1
9 8 7 6
cable connector - 9- pin subD female
PC side
stem side
MaxiScan Connexion System side
DB 15 male
1RX3
2TX2
3CTS7
4RTS8
11-13GND5
connector ca singshiel dingconnector casing
Signal
DB 9 female
PC side
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A4. Parts List for M3000 Series
Ordering
Number
MaxiScan 3100 SR (Short Range)
Type
: Fixed Industrial linear CCD scanner,
Reading Distance:
Cable Length:
MaxiScan 3100 SR Scanner Only
Includes: Scanner, Fixed cable, Mounting bracket,
Get ting S tarted Guide and CD (wit h EasySet)
3-510012-00CCD scanner with RS 232 interface, fixed cable and Sub D 15 Pin female connector.
MaxiScan 3100 ST (Standard Range)
Type
: IEC Class 2 Fixed Industrial Laser scanner,
Reading Distance:
Cable Length:
MaxiScan 3100 ST Scanner only
Includes: Scanner, Fixed cable, Mounting bracket,
Get ting S tarted Guide and CD (wit h EasySet)
3-516012-00Laser scanner , single line with RS 232 interface, fixed cable and Sub D 15 Pin female connector.
Includes: RS 232 /422/485 Scanner, Fixed Cable,
Install Guide and CD (with EasySet).
0-531052-07Standard range Kit 7 - With head (0-531012-00) w/o thermo-cooler - with install man. and EasySet
0-531052-08Standard range Kit 8- With head (0-531012-01) with thermo-cooler - with install man. and EasySet
5-35cm (2-14")
fixed cable 1m (3,2') w ith Su b D15 Female
0-65cm ( 0-25")
fixed cable 1m (3,2') w ith Su b D15 Female
, Symbologies
, Symbologies
: 1D and PDF 417,
, Sealing:
Resolution
: 1D,
, Sealing:
Scan Rate:
Resolution
IP65/Nema 12, Power 7-25V
Scan Rate: 400-700
: 0.15-1.3mm (6-50mil)
IP65/Nema 12, Power 7-25V
200 scans/second.
: 0.1-1.3mm (4-50mil)
scans/second.
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MaxiScan 3300 Standard Range, Kits with MCS boxes and power units.
Includes: RS 232 /422/485 Scanner w. Thermo-Cooler, Fixed Cable, MCS connection box, power unit,
Install Guide and CD (with EasySet).
0-531052-13Standard range Kit 13 - With head (0-531012-01),with connection box (0-531029-06) - With Thermo
Cooler - With European power unit (0-531029-02) & docs
0-531052-14Standard range Kit 14 - With head (0-531012-01),with connection box (0-531029-06) - With Thermo
Cooler - With US power unit (0-531029-03) & docs
0-531052-15Standard range Kit 15 - With head (0-531012-01),with connection box (0-531029-06) - With Thermo
Cooler - With UK power unit (0-531029-04) & docs
MaxiScan 3300 HR (High Resolution)
Type: IEC Class 2 Fixed Industrial Laser scanner, Line, Raster, Pattern, Scan Rate: 400-700 scans/second.
Reading Distance: 2-23c m ( 0,8-9"), Symbologies: 1D, Resolution: 0.8-1.3mm (3-50mil)
Cable Length: fixed cable 1m (3, 2') with Sub D15 Female, Sealing: IP65/Nema 12, Power 7-25V
MaxiScan 3300 HR, Scanner only
Includes: RS 232 /422/485 Scanner, Fixed Cable,
Install Guide and CD (with EasySet).
0-532052-09High Resolution Kit 9 - With head (0-532012-00) w/o thermo-cooler - with install man. and EasySet
0-532052-10High Resolution Kit 10 - With head (0-532012-01) with thermo-cooler - with install man. and EasySet
MaxiScan 3300 HR, Kits with MCS boxes and power units.
Includes: RS 232 /422/485 Scanner w. Thermo-Cooler, Fixed Cable, MCS connection box, power unit,
Install Guide and CD (with EasySet).
0-532052-16High Res. Kit 16 - With head (0-532012-01),with connection box (0-531029-06) - With Thermo Cooler -
With European power unit (0-531029-02) &docs
0-532052-17High Res. Kit 17 - With head (0-532012-01), with connection box (0-531029-06) -- With Thermo Cooler -
With US power unit (0-531029-03) & docs
0-532052-18High Res. Kit 18 - With head (0-532012-01), with connection box (0-531029-06) - - With Thermo Cooler -
With UK power unit (0-531029-04) & docs
Accessories & Cables
0-531029-06Connection box - MCS standard
0-531029-07Connection box - MCS - IP65/ Nema 12 version
0-530062-01Rs 232 cable output to Host system/PC from MCS box
3-500029-00M3010 - Network module includes one 3-500029-01 Terminator for Network cables
3-504039-00M3010 network cable - 1m long
3-504039-01M3010 network cable - 3m long
3-500029-01M3010 - Terminator for Network cables
3-510022-00Cable for M3100 ONLY to convert RS 232 C to RS 422/485 for MaxiScan M3010 network system
0-530062-02Cable, Rs 232 Y cable output for Host system with power input and reader configuration M3100 & M3300
(alternative to MCS box)
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Fixed industrial scanner data bookJune1999
0-900029-01CD ROM (in kit packs as standard)
3-510029-00Mounting bracket, M3100 ONLY - metal for horiz. & vert. surfaces
0-531029-05Adjustable stand - M3100 & M3300
3-500029-03Optical package sensor for input synchro, connects to MCS synchro port
3-514022-00Cable, M3100 ONLY for download of EasySet/ Flash firmware to M3100
3-510049-01M3100 Installation Guide, ( Included with scanners )
0-530049-01M3300 Installation Guide (included with scanner)
3-500049-01M3010 Installation Guide (included with network module)
Power Suppli e s
Nec essary unless 7- 25V power sup ply available from other source.
0-531029-02European power unit
3-531029-08US Power unit, UL approved
0-531029-04UK power unit
end
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