Page 1
PD
41 
Commercial Printer
| PD
42
Spare Parts Catalog
Page 2
Intermec Technologies Corporation
Worldwide Headquarters 
6001 36th Ave.W. 
Everett, WA 98203 
U.S.A.
www.intermec.com
The information contained herein is provided solely for the purpose of allowing customers to operate and service 
Intermec-manufactured equipment and is not to be released, reproduced, or used for any other purpose without 
written permission of Intermec Technologies Corporation.
Information and specifications contained in this document are subject to change without prior notice and do not 
represent a commitment on the part of Intermec Technologies Corporation.
© 2010 by Intermec Technologies Corporation. All rights reserved.
The word Intermec, the Intermec logo, Norand, ArciTech, Beverage Routebook, CrossBar, dcBrowser, Duratherm, 
EasyADC, EasyCoder, EasySet, Fingerprint, INCA (under license), i-gistics, Intellitag, Intellitag Gen2, JANUS, 
LabelShop, MobileLAN, Picolink, Ready-to-Work, RoutePower, Sabre, ScanPlus, ShopScan, Smart Mobile 
Computing, SmartSystems, TE 2000, Trakker Antares, and Vista Powered are either trademarks or registered 
trademarks of Intermec Technologies Corporation.
There are U.S. and foreign patents as well as U.S. and foreign patents pending.
Wi-Fi is a registered certification mark of the Wi-Fi Alliance.
Bluetooth is a trademark of Bluetooth SIG, Inc., U.S.A.
ii  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 3
Document Change Record 
This page records changes to this document. The document was previously released 
as 1-960665-02.
Version 
Number
001  A  1/2010  Revised to support the addition of the 802.11 radio, 
Revision 
Letter
Date  Description of Change
the release of Ethernet as standard on the PD41B 
and PD42B, and other minor corrections.
PD41 and PD42 Commercial Printer Spare Parts Catalog  iii
Page 4
iv  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 5
Contents
PD41 and PD42 Commercial Printer Spare Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Spare Parts Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
PD41 and PD42 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Contents
Media Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Edge Guide Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
PD41 Front Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PD42 Front Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Print Unit Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Pressure Box and Thermal Printhead Lever Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Thermal Printhead Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Label Gap Sensor Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Motor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Belt Tension Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Ribbon Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Ribbon Out Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Ink Position Knob. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Main CPU Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Plastic Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Strip Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Ethernet Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Wi-Fi Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
WLAN Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Parallel Card Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Cutter Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Rewinder Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Compact Flash Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Real Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
PD41 and PD42 Commercial Printer Spare Parts Catalog  v
Page 6
Contents
vi  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 7
PD41 and PD42 Commercial Printer Spare Parts Catalog 
This spare parts catalog contains information about spare parts and accessories for 
the Intermec PD41 and PD42 Commercial Printers. For information about parts 
not included in this catalog, please contact your Intermec Service representative.
Information in this manual is subject to change without prior notice and does not 
represent a commitment on the part of Intermec. For the most current information, 
see the latest edition of the Spare Parts Price List available from the Intermec web 
site at www.intermec.com .
PD41 and PD42 Commercial Printer Spare Parts Catalog  7
Page 8
Spare Parts Overview 
Use this overview illustration and table to locate and identify some of the spare part 
assemblies.
6
1
5
4
Overview of the PD41 and PD42
PD41 and PD42 Spare Parts Overview
Callout  Description  Page
1  Edge guides  10 
2  Transfer ribbon mechanism  19 
3  Print mechanism  13 
4  Plastic foot  23 
5  Front panel assemblies  11 , 12 
6  Media cover assembly  9 
2
3
8  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 9
PD41 and PD42 Spare Parts 
This section contains detailed illustrations, descriptions, and part numbers for the 
PD41 and PD42 spare parts. Note that the description text is not necessarily the 
same as the text on drawings, packing slips, or invoices.
Media Cover Assembly 
Media Cover Assembly Spare Parts
Callout  Part Number  Description  Notes
1  1-207070-900  Right cover assembly  Includes hinges.
2  1-207046-900  Right door cover
3  1-207047-900  Front lid  Includes thumbscrew.
PD41 and PD42 Commercial Printer Spare Parts Catalog  9
Page 10
Edge Guide Kit 
Edge Guide Kit Spare Parts
Callout  Part Number  Description  Notes
1  141-000070-952  Edge guide kit  Both high and low edge guides are 
included.
10  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 11
PD41 Front Panel Assembly 
Screw 
(4 places)
2
3
4
Screw 
(2 places)
1
PD41 Front Panel Assembly Spare Parts
Callout  Part Number  Description  Notes
1  1-207039-900  PD41 front panel assembly  Complete assembly including overlay.
2  141-000112-902  Console cable  Connects console board to main board.
3  1-971163-900  Console board
4  151-000026-902  Label taken sensor assembly kit  Includes the cable.
PD41 and PD42 Commercial Printer Spare Parts Catalog  11
Page 12
PD42 Front Panel Assembly 
Screw 
(4 places)
Screw 
(4 places)
EasyCoder PD42
8
1
5
6
4
3
7
2
PD42 Front Panel Assembly Spare Parts
Callout  Part Number  Description  Notes
1  1-207132-001  Front panel, assembly, PD42  Complete assembly.
2  141-000112-902  Console cable  Connects console board to main board.
3  1-971163-900  Console board
4  151-000026-902  Label taken sensor assembly kit  Includes the cable.
5  1-207133-001  PD42 front panel  Includes overlay assembly.
6  1-207134-001  PD42 overlay assembly
7  1-207144-001  Display button  Includes one button, the printer requires five.
8  160-000186-003  PD42 LCD assembly  Includes the cable.
12  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 13
Print Unit Parts 
5
Screw 
(2 places)
2
Screw 
(3 places)
4
1
6
5
3
Screw 
(2 places)
Screw
5
Screw 
(4 places)
Print Unit Spare Parts
Callout  Part Number  Description  Notes
1  141-000133-902  Print unit assembly  The print unit assembly includes the 
pressure box assembly and the thermal 
printhead (TPH) lever kit.
2  701-001600-001  Pulley, 44-tooth gear
3  700-035903-001  Media guide, right
4  700-030503-001  Media guide, left
5  141-000054-902  Platen module
6  141-000131-902  Headlift sensor with cable and bracket
PD41 and PD42 Commercial Printer Spare Parts Catalog  13
Page 14
Pressure Box and Thermal Printhead Lever Kit 
Pressure Box and Thermal Printhead Lever Spare Parts
Callout  Part Number  Description  Notes
1  141-000124-902  Pressure box assembly  Includes two pieces.
2  141-000126-902  Thermal printhead (TPH) lever kit
14  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 15
Thermal Printhead Module 
Thermal Printhead Module Spare Parts
5
1
3
4
2
Callout  Part Number  Description  Notes
1  1-010105-900
1-010106-900
2  141-000044-962
141-000045-962
3  141-000106-902
141-000107-902
4  141-000110-902  Cable, PCB to main board  Both the 200 and 300 dpi versions use this cable.
5  141-000125-902  Printhead lift springs  Includes two springs.
Thermal printhead, 200 dpi kit 
Thermal printhead, 300 dpi kit
Thermal printhead module, 200 dpi 
Thermal printhead module, 300 dpi
Thermal printhead PCB, 200 dpi 
Thermal printhead PCB, 300 dpi
Kit does not include printhead lift springs and 
adapter cables.
PD41 and PD42 Commercial Printer Spare Parts Catalog  15
Page 16
Label Gap Sensor Module 
Label Gap Sensor Module Spare Parts
Callout  Part Number  Description  Notes
1  141-000042-902  Sensor, label module  Complete module includes cables.
16  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 17
Motor Module 
2
1
Motor Module Spare Parts
Callout  Part Number  Description  Notes
1  141-000108-902  Stepper motor module  Complete unit includes cable.
2  703-027700-001  Belt, 100MXL
PD41 and PD42 Commercial Printer Spare Parts Catalog  17
Page 18
Belt Tension Spring 
1
2
Belt Tension Spring Spare Parts
Callout  Part Number  Description  Notes
1  712-027300-001  Belt tension spring
2  024-005002-000  PD41A/PD42A center section and post kit  Includes post, hook, guide plate, and edge 
guide kit from page 10. 
18  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 19
Ribbon Module 
Ribbon Module Spare Parts
Callout  Part Number  Description  Notes
1  141-00024-982  Ribbon module  Complete unit includes belt and spring blades.
2  703-027800-011  Round belt 160MXL025
3  710-027900-001  Ribbon core spring blade  Screws not included.
PD41 and PD42 Commercial Printer Spare Parts Catalog  19
Page 20
Ribbon Out Module 
1
Ribbon Out Module Spare Parts
Callout  Part Number  Description  Notes
1  141-000052-902  Sensor, ribbon out, module  Includes cable.
Ink Position Knob 
Ink Position Knob Spare Parts
Callout  Part Number  Description  Notes
1  141-000075-982  Ink position knob  Includes spring.
20  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 21
Main CPU Board 
Main Board Spare Parts
Callout  Part Number  Description  Notes
1  1-971161-900
1-971160-001 
1-971171-900
2  1-207124-900
655-148-001
PD41A main CPU board assembly 
PD42A main CPU board assembly 
PD41B/PD42B CPU board assembly
PD41A/PD42A protective cover 
PD41B/PD42B protective cover
PD41 and PD42 Commercial Printer Spare Parts Catalog  21
Page 22
Power Supply Unit 
Power Supply Unit Spare Parts
Callout  Part Number  Description  Notes
1  1-971166-900  Power supply unit  Complete unit.
2  141-000113-902  Cable, power supply unit to main CPU board
22  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 23
Plastic Feet 
Plastic Feet Spare Parts
Callout  Part Number  Description  Notes
1  1-207089-900  Plastic feet  Includes 4 feet.
PD41 and PD42 Commercial Printer Spare Parts Catalog  23
Page 24
Strip Bar 
Strip Bar Spare Parts
Callout  Part Number  Description  Notes
1  141-000130-902  Strip bar
Ethernet Option 
Ethernet Option Spare Parts
Callout  Part Number  Description  Notes
1  1-971165-800  PD41A/PD42A EasyLAN Ethernet option
24  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 25
Wi-Fi Kit 
1
Wi-Fi Kit Spare Parts
Callout  Part Number  Description  Notes
1  270-162-001  PD41B/PD42B Wi-Fi kit  Includes the 803-855-001 antenna.
Antenna 
Antenna Spare Parts
Callout  Part Number  Description  Notes
1  805-833-001  PD41B/PD42B 2.4 GHz and 5 GHz dipole antenna
PD41 and PD42 Commercial Printer Spare Parts Catalog  25
Page 26
Cable Assembly 
Cable Assembly Spare Parts
Callout  Part Number  Description  Notes
1  236-223-001  PD41B/PD42B TNC cable assembly
WLAN Board Assembly 
WLAN Board Assembly Spare Parts
Callout  Part Number  Description  Notes
1  1-971157-002  802.11 bg WLAN board assembly
26  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 27
Parallel Card Option 
Parallel Card Option Spare Parts
Callout  Part Number  Description  Notes
1  1-971164-800  Parallel IEEE 1284 interface card option
PD41 and PD42 Commercial Printer Spare Parts Catalog  27
Page 28
Cutter Module 
4
3
2
Screw 
(2 places)
Screw 
(2 places)
Screw 
(2 places)
Screw 
(2 places)
Thumb screw
1
Cutter Module Spare Parts
Callout  Part Number  Description  Notes
1  1-207109-801  Cutter module  Complete unit.
2  160-000064-202  Cutter PCB  Includes cable for the PCB to main plate.
3  1-207050-900  Cutter front lid, plastic molding
4  141-000111-902  Cable cutter, main board to center plate
28  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 29
Rewinder Module 
Screw 
(4 places)
Screw
2
1
Screw
Screw
Screw 
(6 places)
3
Rewinder Module Spare Parts
Callout  Part Number  Description  Notes
1  1-207084-800  Rewinder module, internal  The liner retention guide is included. The rewinder 
drive belt is not included.
2  074060-001  Liner retention clip
3  703-027800-021  Rewind drive belt
655-171-001  Direct thermal cover  Not shown in the illustration.
PD41 and PD42 Commercial Printer Spare Parts Catalog  29
Page 30
Compact Flash Cover Plate 
Screw 
(3 places)
1
2
3
4
5
Compact Flash Cover Plate Spare Parts
Callout  Part Number  Description  Notes
1  1-206179-01  Compact flash cover plate
2  1-207111-900  PD41A/PD42A ESD plate, mounted on inside of case
655-146-001  PD41B/PD42B ESD shield plate  Not shown in the illustration.
3  1-207071-001  Cover, USB port
4  1-206462-01  Cover, network port
5  1-206463-02  Cover, antenna port
30  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 31
Real Time Clock 
1
2
Real Time Clock Spare Parts
Callout  Part Number  Description  Notes
1  760-005700-001  PCB card guide  2 stand-offs. For PD41B, PD42A, PD42B.
2  160-000187-000  Real time clock module  For PD41B, PD42A, PD42B.
PD41 and PD42 Commercial Printer Spare Parts Catalog  31
Page 32
32  PD41 and PD42 Commercial Printer Spare Parts Catalog
Page 33
Page 34
Worldwide Headquarters 
6001 36th Avenue West 
Everett, Washington 98203 
U.S.A.
tel 425.348.2600 
fax 425.355.9551 
www.intermec.com
© 2010 Intermec Technologies 
Corporation. All rights reserved.
PD41 and PD42 Commercial Printer Spare Parts Catalog
*940-003-001*
P/N 940-003-001