Intermatic PG1000 Series, PG1500 Series, PG20 Series, PG40 Series Installation Instructions And Operation Manual

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Page 1

INSTALLATION INSTRUCTIONS

and

OPERATIONS MANUAL

TURN OFF POWER TO THE ELECTRIC SERVICE OR PANEL AND TO EQUIPMENT TO BE PROTECTED BEFORE

INSTALLING ANY SURGE

PROTECTION D

EVICE. ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRI

CIAN AND SHOULD COMPLY WITH THE

NATIONAL

ELECTRIC CODE AND LOCAL ELECTRIC CODES

CAUTION:

HARDWIRED SURGE PROTECTION DEVICES

PPGG 2200 - 4400 SSeerriieess

PPGG11000000 - 11550000 SSeerriieess

INSTALLA

TION:

1. Test and verify system voltage to assure proper model selection of Surge Protection Device (SPD). Refer to the wiring diagrams, configurations and voltages on page 2 for additional information.

2. Turn Power OFF.

3. Select a position in the load center or equipment panel that will require the shortest length of wire lead for connection. If installing on a breaker panel, the distance from the main breaker or input lugs to the connecting breaker is not as important as maintaining short wire lead lengths.

4. Determine the path of the lead wires making sure to avoid sharp 90 degree bends. Attempt to use 2” or larger bends.

5. Remove the knockout from the load center or equipment panel that best suits positioning of the SPD for optimum location.

6. Mount the SPD to the panel or an adjacent wall. If the mounting position prevents the direct connection of the nipple to the load center or equipment panel, a

Suitable For Use on a Circuit Capable of Delivering Not More

Than 200,000 rms symmetrical Amperes.

DO NOT OPEN - contains no serviceable parts

INSTALLATION INSTRUCTIONS and OPERATIONS MANUAL PG20-40 SERIES - V.11-03

short piece of conduit or flexible conduit such as “sealtite” must be used to comply with the National Electrical Code and local codes.

7. Twist or ty-wrap lead wires to eliminate any space or gaps between them. Pass the wires through the selected knockout and secure the SPD.

8. Cut each wire lead to the proper length. DO NOT coil extra wire length.

Model PG40-480-3D

Other models and voltage configurations

will appear slightly different

Page 2

WIRING DIAGRAMS

120/240 VAC Single Phase

120/208 VAC Three Phase Wye

277/480 VAC Three Phase Wye

480 VAC Three Phase Delta

120/240 VAC Three Phase High Leg Delta

N G

L1 L2

L3 N

L1 L2

BLACK

BLACK BLACK WHITE GREEN

BLACK

BLACK WHITE GREEN

BLACK BLACK BLACK

GREEN

BLACK RED

BLACK WHITE

GREEN

BLACK

WHITE

BLACK GREEN

Figure 1

Figure 5

Figure 3

Figure 4

Figure 2

PG1000-240-2S PG1500-240-2S PG20-240-2S PG40-240-2S

PG1000-208-3Y PG1500-208-3Y PG20-208-3Y PG40-208-3Y

PG1000-240-3HLD PG1500-240-3HLD PG20-240-3HLD PG40-240-3HLD

PG1000-480-3Y PG1500-480-3Y PG20-480-3Y PG40-480-3Y

PG1000-480-3D PG1500-480-3D PG20-480-3D PG40-480-3D

9. Connect the GREEN wire lead to the system ground bus.

10. Connect the WHITE wire lead to the system neutral bus. The neutral bus may be the same as the ground bus at the main or service entrance panel.

11. Connect each phase wire. The use of a circuit breaker is optional, but provides a convenient method of connecting the phase wires. Make sure that the phase wires have the correct voltage level between them. Note that for the 240 volt High Leg Delta, the wire for the High Leg is colored RED and must be connected to the leg that measures approximately 208 volts to neutral and to ground. Failure to comply with this instruction will result in failure of the SPD and void the warranty.

12. Check all connections for proper tightness or torque. Suggested torque values are published by the circuit breaker manufacturer.

13. The alarm relay is rated at 0.5 amps at 125 VAC or 1 amp at 24 VAC. Connect the alarm wires to the remote monitoring device making sure not to exceed the relay ratings. Refer to the diagram and explanations on page 3. Make sure that the proper voltage rated wire is used for connections inside the electric panel.

14. If the alarm relay is not used, cap and secure the wires with a cable tie or electrical tape, making sure that the wires cannot make contact with AC voltage components.

15. Turn Power on.

16. Make sure that each indicator on the SPD is ON. If not, turn power off and recheck each installation step listed above.

17. For troubleshooting assistance, call Intermatic at 815-675-7000 and ask for Technical Support.

INSTALLATION INSTRUCTIONS and OPERATIONS MANUAL

page 2

PG20-40 SERIES - V.11-03

MODELS

MODELS:

ODELS:

ODELS

Page 3

ALARM SWITCH OPERA

TION

Normal Position: required for proper operation. T

est position: Audible Alarm sounds and red Alarm

LED ON. Silence Position

: Used to silence Audible Alarm when unit is in alarm. Audible alarm will sound if switch is placed in the Silence position when operating conditions return to normal.

ALARM RELA

Y OUTPUT CONNECTIONS

1. Two Wire Closed Loop: Connect feed wire to the Common (C) wire and return wire to the Normally Opened (N/O) wire. During normal operation, the contact will be closed between C and N/O. The contact will open during an alarm condition.

2. T

wo Wire Opened Loop: Connect the feed wire to the Common ( C ) wire and return wire to the Normally Closed (N/C) wire. During normal operation, the contact will be opened between C and N/C. The contact will close during an alarm condition.

3. Three W

ire Supervised Loop: Connect feed wire to the Common (C) wire, one return wire to the Normally Opened (N/O) wire and the second return wire to the Normally Closed (N/C) wire. During normal operation, the contact will be closed between C and N/O and opened between C and N/C. An alarm condition will reverse the condition.

4. Consult the instructions for your specific monitoring system for additional information.

INSTALLATION INSTRUCTIONS and OPERATIONS MANUAL

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PG20-40 SERIES - V.11-03

DIMENSIONS

OPERATION and INDICATORS Normal Operation: a green LED is ON for each pro-

tection mode in the device, the red ALARM LED is

OFF, and the audible alarm is silent. T

rouble Indications: any green LED is OFF, red LED

is ON, audible alarm is sounding, or any combination of these conditions.

TROUBLESHOOTING

1. Make sure that ALARM SWITCH is in NORMAL position.

BROWN - C.

VIOLET - N.C.

ORANGE - N.O.

ALARM CONDITION - RELAY NOT ENERGIZED

3 3/4”

11”

5 7/8”

1 1/8”

3 1/4”

1 1/4”

9”

2 5/8”

10”

5 1/4”

WIRING CONFIGURATIONS & NOMINAL

VOLT

AGES

Configuration Voltage per mode

L-L L-N

L-G

120/240 Single Phase 240 120 120 120/208

Three Phase Wye 208 120 120

120/240

Three Phase H.L. Delta 240 120 120

High Leg 240 208 208

277/480

Three Phase Wye 480 277 277

480

Three Phase Delta 480 n/a 480

Table 1

Figure 6

Figure 8

BROWN - C.

VIOLET - N.C.

ORANGE - N.O.

Figure 7

NORMAL OPERATING CONDITION - RELAY ENERGIZED

2. Confirm that proper voltage is present at all device input leads and all leads are securely fastened.

3. If alarm condition can not be corrected, contact Intermatic at 815-675-7000 and select Technical Support.

Page 4

TEN YEAR LIMITED PRODUCT WARRANTY

For

INTERMATIC® HARDWIRED SURGE PROTECTION DEVICES

(1) What Is Covered By This Limited Warranty

Repair or Replacement of Product

Intermatic Incorporated ("Intermatic") warrants to the original purchaser only, Intermatic models PG20-240-2S, PG20-208-3Y, PG20240-3HLD, PG20-480-3Y, PG20-480-3D, PG40-240-2S, PG40-208-3Y, PG40-240-3HLD, PG40-480-3Y, PG40-480-3D, PG1000-2402S, PG1000-208-3Y, PG1000-480-3Y, PG1000-480-3D, PG1500-240-2S, PG1500-208-3Y, PG1500-480-3Y and PG1500-480-3D Surge Protection Devices (each a "Product") shall be free from defects in material or workmanship for a period of ten years (120 months) from date of purchase or 126 months from date of manufacture. If the purchaser discovers a defect in material or workmanship, the purchaser must promptly submit a warranty claim. Upon a determination by Intermatic that the Product is defective, Intermatic, at its sole option, shall correct any defect in material or workmanship by either repairing or replacing the Defective Product. Any repair, including both parts and labor, shall be at Intermatic's expense. The foregoing remedies are the purchaser's exclusive remedies for a breach of warranty.

For purposes of this Limited Warranty, a Power Transient shall mean over-voltage resulting from momentary voltage spikes or surges on an AC power line of magnitude that the Product, according to its specifications, is designed to stop before such spikes or surges affect downstream equipment.

The Product must be installed in the appropriate application in complete accordance with the installation instructions. All building wiring and other connections to the Product must conform to all applicable national, state and local electrical codes; the Product must not be opened, modified, exposed to extreme heat or cold, submerged or subjected to abnormal use or service. All products must be used in accordance with the instructions provided with the Product and the purchaser shall be solely responsible for selecting a Product model with specifications appropriate for the equipment to be protected. Intermatic shall determine, in its sole discretion, whether any Product returned by a purchaser has been used in accordance with its instructions, is an appropriate model for the purchaser's use thereof, and whether the Product is defective.

(2) What Is Not Covered By This Warranty

Intermatic does not warrant (a) defects in the Product or damage to any equipment caused by the failure to properly install the Product, (b) damage caused by use of the Product for purposes other than those for which it was designed, (c) damage caused by disaster such as fire, flood and wind, (d) damage caused by unauthorized attachments or modification of the Product, (e) damage to the Product occurring during shipment, or (f) electrical disturbances exceeding published product specifications, (g) damage to the Product caused by any other abuse or misuse by the purchaser.

(3) Disclaimer of Warranty

THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER EXPRESSED WARRANTIES. TO THE EXTENT ALLOWED BY LAW, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

(4) Limitation of Remedies

IN NO CASE SHALL INTERMATIC BE LIABLE FOR ANY SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES BASED UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, STRICT TORT, OR ANY OTHER LEGAL THEORY. SUCH EXCLUDED DAMAGES INCLUDE, BUT ARE NOT LIMITED TO, DAMAGE TO SOFTWARE, LOSS OF DATA, LOSS OF PROFITS, LOSS OF SAVINGS OR REVENUE, LOSS OF USE OF THE PRODUCT OR ANY ASSOCIATED EQUIPMENT, COST OF CAPITAL, COST OF ANY SUBSTITUTE EQUIPMENT, FACILITIES OR SERVICES, DOWNTIME, THE CLAIMS OF THIRD PARTIES INCLUDING CUSTOMERS, DAMAGE TO PROPERTY AND PERSONAL INJURY. SOME STATES DO NOT ALLOW LIMITS ON WARRANTIES OR ON REMEDIES FOR BREACH IN CERTAIN TRANSACTIONS. IN SUCH STATES, THE LIMITS IN THIS PARAGRAPH AND IN PARAGRAPH (3) MAY NOT APPLY.

(5) Time Limit for Bringing Suit

No action arising out of any claimed breach of warranty may be brought more than one year after the cause of action has occurred.

(6) No Other W

arranties

Unless modified in writing signed by both parties, this agreement is understood to be the complete and exclusive agreement between the parties, superseding all prior agreements, oral or written, and all other communications between the parties relating to the subject matter of this agreement. No employee of Intermatic or any other party is authorized to make any warranty in addition to those made in this agreement.

INTERMATIC INCORPORATED

SPRING GROVE ILLINOIS

815-675-2321 Fax: 815-675-2112

http://www.intermatic.com

INSTALLATION INSTRUCTIONS and OPERATIONS MANUAL

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PG20-40 SERIES - V.11- 03

FORM NUMBER 158PG11352