Intermatic PF1222TB1 User Manual

INSTALLATION
PF1000 SERIES
FREEZE PROTECTION CONTROLS
OPERATION &
SERVICE MANUAL
MODEL: PF1222TB1 SUBPANEL
TWO CIRCUIT POOL EQUIPMENT CONTROL WITH FREEZE AND HEATER PROTECTION IN INDOOR/OUTDOOR ENCLOSURE
PANEL RATING: 60 AMP. 120/240 VOLT, 607 HZ.
Risk of drowning!
Do not permit unsupervised children to use pool or spa.
Close supervision of children required at all times.
WARNING
Turn power off at main panel before servicing this switch or the equipment it controls. This control panel must be installed according to the National Electrical Code and local code requirements. Use MIN 75˚C Copper conductors ONLY. Install interchangeable circuit breakers with an interrupting current rating of 10000 symmetrical amperes, or higher. Follow manufacturers instructions for installing and testing of ground fault circuit breakers (GFCB) and interrupters (GFCI). Install only LISTED receptacle(s) and/or wiring device(s) inside the enclosure. When panel is outdoors, a LISTED rainproof cover must be installed over the wiring device in the side knockouts. This control should not be connected to any equipment which would cause bodily injury or property damage should it be activated unexpectedly.
Reinstall safety guard after wiring.
Risk of Fire or Electrical Shock
DANGER
GENERAL INFORMATION
This Pool Equipment Control is designed to automatically operate the Filter Pump, Cleaner Pump and also to provide freeze protection for the pool equipment. Nevertheless this product is not intended to be a substitute for insulation, coverings, or maintenance.
THE FILTER PUMP TIME SWITCH is located in the upper left side of the enclosure and operates the Filter Pump, as set by the trippers on the yellow dial, on a 24 hour schedule. For setting the schedule, refer to page 3 of this Manual. THE FIREMAN SWITCH (heater protection mechanism) is located next to the manual lever and its function is to stop the heating process 20 minutes before the Time Switch turns OFF the Filter Pump. By doing so, the circulating water cools the heat exchanger thus preventing excess heat build-up.
THE CLEANER PUMP TIME SWITCH is located in the upper right side of the enclosure and operates the Cleaner Pump (Booster Pump). The trippers of this Time Switch should be set so that the operation of the Cleaner Pump falls within the operation of the Filter Pump. To avoid equipment damage, the two Time Switches are interlocked and the Cleaner Pump would not operate unless the Filter Pump is already operating.
THE FREEZE PROTECTION THERMOSTAT is located in the lower left side of the enclosure and turns ON the Filter Pump when the air temperature (where the Control Panel is located) drops below the temperature set by the dial
(between 33˚F and 42˚F).
CAUTION
Risk of injury or property damage!
Do not install or operate this equipment and other associated equipment without basic safety precautions. Read and follow the safety instructions listed below and other basic safety precautions before installation or operation of this control and other associated equipment.
1. This control must be installed by a qualified person, according to the national and local electrical codes.
2. Install this control not less than 5 feet (3 meters in Canada) from inside edge of pool and 1 foot (30cm) above ground.
 3.USECOPPERCONDUCTORSONLYrated75˚Cminimum.
4. Do not exceed maximum ratings of individual components, wiring devices and current carrying capacity of conductors.
5. For control grounding, bonding, installing and the wiring of underwater lights, refer to Article 680 of the National Electrical Code or Article 68 of the Canadian Electrical Code.
6. The control should not operate any equipment which would cause bodily injury or property damage should it be activated unexpectedly.
INSTALLATION
1. Select the proper location for the Control Panel and
prepare the necessary conduit run(s) required by the installation layout.
2. Remove the four #10 hex head screws from the back of the enclosure and attach mounting brackets to enclosure.
3. Hang enclosure on a flat vertical surface or other support, using hardware suitable for the purpose.
4. Properly terminate conduits at both ends and pull-in the conductors as specified by the installation layout.
5. Follow wiring diagram on page 4, connect 240 Volt Supply to LINE 1, LINE 2, NEUTRAL (if needed) and EQUIPMENT GROUND to the terminals so indicated.
PRESSURE
6. Insert a 20 or 30 Amp 240 Volt circuit breaker into the Breaker Base and connect leads to Terminal TB1 on the left, see insert for proper termination.
7. Connect Filter Pump leads to terminals 2 and 4 of Filter Pump Time Switch and Cleaner Pump leads to terminals 2 and 4 of Cleaner Pump leads to terminals 2 and 4 of Cleaner Pump Time Switch. Connect the grounding leads of each pump to the Equipment Grounding Terminal at the bottom of the enclosure.
PLATE TERMINAL
SCREW MAKE SURE INSULATION CLEARS PRESSURE PLATE
11. TEST INSTALLATION: a. Turn the thermostat dial to its lowest setting and place crushed ice (in plastic bag) inside capillary coil of Thermostat. b. Turn ON power to Control Panel, wait 20 seconds then slowly turn thermostat dial counter-clockwise until Filter Pump starts. c. Using the manual lever on Cleaner Time Switch, turn ON-OFF the Cleaner Pump. d. Turn OFF power to Control Panel, remove ice, check wiring, tighten terminal screws if necessary, reinstall time switch insulators and front plate. e. Turn ON power to Control Panel and set time Switches and the Thermostat, see OPERATION instructions on page 3.
8. If the Control Panel is installed in location, where it is exposed to direct sun most of the day, extend 8 inches of the copper capillary tube of the thermostat into an open ended (plastic or metal) conduit, about 10 inches long, installed at bottom of the enclosure. Handle
capillary tube with care!.
9. If external bonding is required, install a bonding lug at bottom of enclosure and bond installation according to code requirements.
10. If required by the heater manufacturer, follow his instructions and make the fireman switch connections. Use at least #18 AWG wiring with insulation rated 300 Volt or higher. Connect heater ON/OFF switch in series with the fireman Switch and turn switch on heater to ON.
Figure 1
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