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MultiWave
Installation Manual
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Intermatic MultiWave, 2T2485GA, PE653, PE953, PA122 Installation Manual

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Pool & Spa Control System
158--01540
Installation Guide
For Software Version 3.4
Intermatic
7777 Winn Road Spring Grove, IL 60081 (815) 675-2321
Need Technical help? Phone: 815-675-2321 Fax: 815-675-7001 (8:00 am through 4:30 pm CT, Monday through Friday)
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Intermatic.com
©2014 Intermatic Incorporated 158--01540
Two-Year Limited Warranty
If within the warranty period specied on the package, this product fails due to a defect in material or workmanship, Intermatic Incorporated will repair or replace it, at its sole option, free of charge. This warranty is extended to the original purchaser only and is not transferable. This warranty does not apply to: (a) damage to units caused by accident, dropping or abuse in handling, acts of God or any negligent use; (b) units which have been subject to unauthorized repair, opened, taken apart, or otherwise modied; (c) units not used in accordance with instructions; (d) damages exceeding the cost of the product; (e) sealed lamps and/or lamp bulbs, LEDs and batteries; (f) the nish on any portion of the product, such as surface and/or weathering, as this is considered normal wear and tear; (g) transit damage, initial installation costs, removal costs, or re­installation costs.
INTERMATIC INCORPORATED WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES. ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS LIMITED WARRANTY, AND SHALL BE OF THE SAME DURATION AS THE WARRANTY PERIOD STATED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON THE DURATION OF AN IMPLIED WARRANTY, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
This warranty service is available by either (a) returning the product to the dealer from whom the unit was purchased or (b) completing a warranty claim on-line at www.intermatic.com.
This warranty is made by: Intermatic Incorporated, Customer Service 7777 Winn Rd., Spring Grove, Illinois 60081-9698. For warranty service go to: http://www.Intermatic.com or call 815-675-7000.
3Warranty
Because of our commitment to continuing research and improvements, Intermatic Incorporated reserves the right to make changes, without notice, in the specications and material contained herein, and shall not be responsible for any damages, direct or consequential, caused by reliance on the material presented.
(CUT ALONG DASHED LINE)
WARRANTY REGISTRATION
Owner’s Name___________________________________ Signature_____________________________________________
Street Address__________________________________________ Date of Purchase ______________________________
City__________________________________ State_____ Zip ______________ Phone _________________________
Authorized Dealer ________________________________________ Sales Rep ___________________________________
City__________________________________ State_____ Zip ______________ Phone _________________________
How did you hear about our product? (Please check all that apply.)
___Pool Store Employee ___Pool Builder ___Pool Service ___Direct Mail Ad ___In-Store Display
___Friend/Relative ___Magazine ___Newspaper ___Radio ___TV ___Catalog ___Other: ___________
To activate your warranty, please return this portion to:
Intermatic, Inc. 7777 Winn Road Spring Grove, IL 60081 or by FAX: 815-675-7055
4
Garantie limitée deux ans
Si, durant la période de garantie indiquée sur l’emballage, ce produit présente un défaut de matériau ou de fabrication, Intermatic Incorporated s’engage à le réparer ou à le remplacer, à sa seule discrétion, sans frais. Cette garantie s’applique uniquement à l’acheteur original et elle est incessible. Cette garantie ne s’applique pas : (a) aux dommages au dispositif causés par un accident, une chute ou une mauvaise manipulation, une catastrophe naturelle ou une utilisation négligente; (b) aux dispositifs soumis à des réparations non autorisées, qui ont été ouverts, démontés ou modiés de quelconque manière; (c) aux dispositifs qui n’ont pas été utilisés conformément aux instructions; (d) aux dommages dépassant le coût du produit; (e) aux lampes scellées et/ou aux ampoules, aux LED et aux piles; (f) à la nition de l’une des parties du dispositif, telle que la surface ou les caractéristiques de résistance aux intempéries, ce qui est considéré comme de l’usure normale; (g) aux dommages causés par le transport, aux coûts d’installation initiale, aux coûts de démontage ou de remontage.
INTERMATIC INCORPORATED NE POURRA ÊTRE TENUE RESPONSABLE DE DOMMAGES INDIRECTS OU CONSÉCUTIFS. CERTAINES JURIDICTIONS N’AUTORISENT PAS L’EXCLUSION OU LA LIMITATION DES DOMMAGES INDIRECTS OU CONSÉCUTIFS. DANS CE CAS, LES LIMITES CI-DESSUS NE S’APPLIQUENT PAS. LA PRÉSENTE GARANTIE REMPLACE TOUTES LES AUTRES GARANTIES EXPRESSES OU IMPLICITES. TOUTES LES GARANTIES IMPLICITES, NOTAMMENT GARANTIE DE QUALITÉ MARCHANDE ET GARANTIE D’ADAPTATION À UNE FIN PARTICULIÈRE, SONT MODIFIÉES AUX PRÉSENTES POUR EXISTER UNIQUEMENT TELLES QUE COMPRISES DANS LA GARANTIE LIMITÉE, ET AURONT LA MÊME DURÉE QUE LA PÉRIODE DE GARANTIE INDIQUÉE CI-DESSUS. CERTAINES JURIDICTIONS N’AUTORISENT PAS LES LIMITES DE DURÉE D’UNE GARANTIE IMPLICITE. DANS CE CAS, LES LIMITES CI-DESSUS NE S’APPLIQUENT PAS.
Le recours à la présente garantie se fait soit (a) par renvoi du produit au vendeur auprès duquel il a été acheté, soit (b) en remplissant le formulaire de réclamation en ligne à www.intermatic.com.
La présente garantie est offerte par : Intermatic Incorporated, Customer Service 7777 Winn Rd., Spring Grove, Illinois 60081-
9698. Pour recourir à la garantie, aller à: http://www.intermatic.com ou composer le 815-675-7000.
En raison de son attachement constant à la recherche et à l’amélioration de ses produits, Intermatic, Inc. se réserve le droit de modier, sans préavis, les caractéristiques et le contenu de la présente documentation et décline toute responsabilité pour d’éventuels dommages, directs ou consécutifs, liés au contenu présenté.
(DÉCOUPER SUIVANT LA LIGNE POINTILLÉE)
ENREGISTREMENT DE LA GARANTIE
Nom du propriétaire________________________________ Signature___________________________________________
Adresse de domicile__________________________________________ Date d’achat______________________________
Ville___________________________ Province_____ Code postal_____________ Téléphone___________________
Revendeur autorisé______________________________________ Repr. commercial______________________________
Ville___________________________ Province_____ Code postal_____________ Téléphone___________________
Comment avez-vous entendu parler de ce produit? (Cochez toutes les options pertinentes.)
___ Personnel de magasin ___Piscinier ___Service d’entretien ___Publipostage ___Présentoir
de piscines de piscine en magasin
___Ami/parent ___Magazine ___Journal ___Radio ___TV ___Catalogue ___Autre: ___________
Pour activer la garantie, veuillez renvoyer cette portion à:
Intermatic, Inc. 7777 Winn Road Spring Grove, IL 60081 ou par télécopie: 815-675-7055
Contents
Two-Year Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Garantie limitée deux ans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety and Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Informations importantes sur la sécurité et l’entretien . . . . . . . . . . . . . . . . . . . . . 8
Chapter 1:
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
MultiWave Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
(PE953) Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
(PE653) Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
(P5043ME) Expansion Module (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 10
(PA122) Water Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
(178PA28A) Freeze (Air Temperature) Sensor . . . . . . . . . . . . . . . . . . . . . . . . 11
(PA122) Solar (Air Temperature) Sensor (Optional) . . . . . . . . . . . . . . . . . . . . . 11
(PE24VA) 24-Volt Valve Actuator (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . 12
(PE30000) Load Center (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5Contents
Chapter 2:
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mounting the PE653RC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mounting the PE30000 Load Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mounting the PE653 Receiver on the Load Center . . . . . . . . . . . . . . . . . . . . . 15
Chapter 3:
Installing — Ratings, 120V/240V Wiring, Power In/Out . . . . . . . . . . . . . . . . . 16
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
120V Wiring Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
240V Wiring Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Power to/from PE653RC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting a P5043ME Expansion Module Communication Cable to Receiver . . . . 20
Power to/from PE653RC with P5043ME . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Chapter 4:
Filter Pump Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Single Speed Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1-Speed Pump Terminal/Circuit Connections for PE653RC . . . . . . . . . . . . . . . . 22
1-Speed Pump Terminal/Circuit Connections for PE653RC with P5043ME . . . . . . . 24
2-Speed Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-Speed Pump Terminal/Circuit Connections for PE653RC . . . . . . . . . . . . . . . . 26
2-Speed Pump Terminal/Circuit Connections for PE653RC with P5043ME . . . . . . . 28
Variable Speed Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Connecting a Pentair Variable Speed Pump Communication Cable to Receiver . . . . 30
External Variable Speed Pump Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . 31
MultiWave Control System Installation Guide
6
Chapter 5: Basic Wiring — 240V Cleaner/Lights/Actuators
Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Pool/Spa Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
. . . . . . . . . . . . . . . . . . . . 34
Chapter 6:
Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1 Heater on PE653 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1 or 2 Heaters on P5043ME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Heater Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Connection for Jandy® Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Connection for Raypak® Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Connection for Hayward® Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Connection for Pentair® Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Connection for Sta-Rite/Pentair® Heater with DDTC . . . . . . . . . . . . . . . . . . . . 43
Chapter 7:
Blower/Chlorinator/Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
PE653RC with Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
PE653RC with Cleaner Pump or Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
PE653RC and P5043ME with Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Chlorinator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Connecting AutoPilot Salt Chlorine Generator Control Cable to Receiver . . . . . . . . 47
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Installing the Water Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Installing the Freeze (Air Temperature) Sensor . . . . . . . . . . . . . . . . . . . . . . . 48
Installing the Solar (Air Temperature) Sensor . . . . . . . . . . . . . . . . . . . . . . . . 48
NOTE: All trademarks are the property of their respective owners.
www.intermatic.com
Important Safety and Service Information
7Safety
WARNING
Risk of Fire or Electric Shock
• IMPORTANT SAFETY INSTRUCTIONS, READ AND FOLLOW ALL INSTRUCTIONS, SAVE THESE INSTRUCTIONS
• Disconnect power at the circuit breaker(s) or disconnect switch(es) before installing or servicing.
• This control must be installed according to the National Electrical Code (NEC) and local code requirements. For
Canadian installations, section 10 & 68 of the CEC. IMPORTANT: This installation is subject to the approval by the local inspection authority.
• The control panel to be a minimum of 3m (in Canada) or 5ft (in USA) from the inside wall of the pool, spa, or
pond, unless separated from the body of water by a fence, wall or other permanent barrier that will make the unit inaccessible to persons in the water.
• Use up to #8 AWG wires, rated at least 90°C - COPPER Conductors ONLY.
• The control is not provided with integral GFCI protection for the lighting circuit. When this control is used to
power or switch an underwater luminaire, suitable GFCI protection shall be provided in the eld.
• This control should not be connected to any equipment which would cause bodily injury or property damage
should it be activated unexpectedly.
• For outdoor locations, raintight, or wet locations, conduit hubs that comply with requirements of the UL514B
(standard for tting for conduit and outlet boxes) are to be used.
• Bonding between conduit connections is not automatic and must be provided as part of the installation.
• If the power disconnect point is out of sight, lock it in the “OFF” position and tag it to prevent unexpected
application of power.
• This unit is not a safety disconnect. A proper sized fused disconnect or breaker of no more than 125A capacity
must be provided in the power supply circuit. Proper gauge wire should be based on local code requirements of amperage and wire length.
• Do NOT exceed the maximum current carrying capacity of this control.
• Receiver must be mounted in a vertical (upright) position on top of the enclosure.
• KEEP DOOR CLOSED AT ALL TIMES when not servicing and secure with lock or tie-wrap.
NOTICE
• Do NOT touch circuit board components; contact can create a static discharge, which can damage the microprocessor.
MultiWave Control System Installation Guide
8
Informations importantes sur la sécurité et l’entretien
AVERTISSEMENT
Risque d’incendie ou de choc électrique
• INSTRUCTIONS DE SÉCURITÉ IMPORTANTES, LIRE ET RESPECTER TOUTES LES INSTRUCTIONS, CONSERVER CES INSTRUCTIONS
• Débrancher l’alimentation au niveau des disjoncteurs ou des sectionneurs avant de procéder à l’installation ou à
l’entretien.
• Ce panneau de commande doit être installé conformément aux codes de l’électricité en vigueur. Pour les
installations au Canada, voir les sections 10 et 68 du CCE. IMPORTANT : Cette installation est soumise au contrôle et à l’acceptation par les autorités compétentes locales.
• Le panneau de commande doit être à un minimum de 3 m (au Canada) ou de 5 pi (aux États-Unis) de la paroi
intérieure de la piscine, du spa ou du bassin, sauf s’il est séparé de l’eau par une clôture, un mur ou autre barrière permanente qui rend l’appareil inaccessible aux personnes se trouvant dans l’eau.
• Utiliser des ls jusqu’au n° 8 AWG, classés 90 °C minimum - Conducteurs en CUIVRE UNIQUEMENT.
• La commande n’est pas équipée d’un disjoncteur différentiel (GFCI) intégré pour la protection du circuit
d’éclairage. Si la commande est utilisée pour alimenter ou commuter un luminaire immergé, une protection adaptée par GFCI devra être prévue dans l’installation.
• Cette commande ne doit être raccordée à aucun autre matériel susceptible de provoquer des blessures
corporelles ou des dommages matériels en cas d’activation inattendue.
• Pour les installations extérieures, utiliser des embouts de raccordement de conduit anti-intempéries ou pour
zone humide conformes aux exigences d’UL514B (norme sur les raccords de conduit et les boîtiers de prises).
• La liaison entre les raccordements de conduits n’est pas automatique et doit être prévue dans le cadre de
l’installation.
• Si le point de coupure n’est pas visible, le condamner en position ARRÊT et l’étiqueter pour éviter tout remise
sous tension imprévue.
• Cet appareil n’est pas un sectionneur de sûreté. Prévoir un sectionneur avec fusible ou un disjoncteur de calibre
adapté d’une capacité de 125 A au maximum dans le circuit d’alimentation électrique. Le calibre de l utilisé doit être conforme aux normes en vigueur concernant l’intensité de courant et la longueur de l.
• Ne PAS dépasser la capacité maximale d’intensité de courant de cette commande.
• Le récepteur doit être montée en position verticale (debout) sur le dessus du boîtier.
• GARDER LA PORTE FERMÉE EN PERMANENCE en-dehors des opérations d’entretien et sécuriser avec un
cadenas ou une attache autobloquante.
AVIS
• Ne pas toucher les composants du circuit imprimé ; le contact peut provoquer une décharge d’électricité statique susceptible d’endommager le microprocesseur.
www.intermatic.com
Chapter 1: Overview
IMPORTANT: The installer must fill out the MultiWave Pool & Spa Control System Worksheet for Programming at the back of this guide so that the controller can be programmed.
The MultiWave Control System brings wireless control to a new level of simplicity. It features push button control and a clear, easy-to-read backlit display panel. This manual provides guidelines and instructions for installing the MultiWave Control System.
(PE653) Receiver
Overview
9
(2T2485GA)
Enclosure
PE953 Controller
Water Temperature Sensor (PA122)
Figure 1-1. PE653RC MultiWave Control System.
MultiWave Control System Installation Guide
10
MultiWave Components
(PE953) Controller
The hand-held controller transmits user commands to the PE653 Receiving Device, PE650 Receiving Device, or Z-Wave home control devices, and displays the status of the installed equipment.
The unit, which features a backlit display, is water resistant and shock resistant. It requires three (3) AA batteries with an expected battery life of one year.
When the components of a specic system are linked to a network, unique network ID codes supplied by the receiver prevent unauthorized use of the system by neighboring systems.
(PE653) Receiver
The PE653 receiver is the central hub of the MultiWave. It receives commands from the PE953 controller to activate circuits. The receiver controls the ON/OFF operation of up to ve circuits. It can also communicate with variable speed pumps. The receiver features an internal supercapacitor to maintain data up to 8 hours in case of power loss.
(P5043ME) Expansion Module (Optional)
The P5043ME controls up to four 24 VAC water valve actuators. There are two dedicated actuators for the pool and spa, one for a water feature (i.e. waterfall, fountain, slide) and one for the solar heating/cooling feature.
In addition to the actuators, the P5043ME can control up to two heaters (1 heater dedicated to the pool and 1 dedicated to the spa), can control other variable speed pumps (limited to Jandy, Hayward, Century, Marathon or Speck), and can be controlled by a dry contact switch. The USB port allows for MultiWave system updates.
The P5043ME is ideal for those pool and spa combination applications with the additional
possibility of a water feature, solar feature, variable speed pump, 1 or 2 heaters and/or a dry contact switch. The dry contact switch can be triggered by any switching device you may provide — light switch, spring wound AUTO/OFF, wireless switch, relay and more.
www.intermatic.com
(PA122) Water Temperature Sensor
The Intermatic Water Sensor (PA122) monitors both pool and spa water temperature, depending on the position of the diverter valves. Installation is necessary for the thermostatic control to work.
(178PA28A) Freeze (Air Temperature) Sensor
The freeze/air temperature sensor measures air temperature. When the air temperature drops below a user-congured setpoint, the freeze sensor turns pumps ON to circulate water through the pipes to ensure they do not freeze or burst.
(PA122) Solar (Air Temperature) Sensor (Optional)
11 Overview
The solar/air temperature sensor measures air temperature near the solar collector. It can be congured for either heating or cooling solar applications.
MultiWave Control System Installation Guide
12
(PE24VA) 24-Volt Valve Actuator (Optional)
Designed with quality in mind, Intermatic’s 24-volt valve actuators provide reliable control of 2-way and 3-way diverter valves for pool/spa combinations and water features. The water ow can be altered for specic applications through the adjustable cam, which rotates diverter valves to multiple degree settings. The cam settings can be easily adjusted by simply removing the lid. These valve actuators are compatible with all pool/spa valves currently offered in the industry and will retrot into all pool/spa control systems.
• 24 VAC Input Voltage
• Automates compatible diverter valves for pool/
spa combos
• Adjustable cam rotates diverter valves to
• Designed to operate most 2-way and 3-way
diverter valves
• Shipping Weight - 3 lbs. (1.4 kg)
• Agency Approval - CSA/C-US
multiple degree settings
(PE30000) Load Center (Optional)
The PE30000 load center provides a safe and efcient environment for the control components of MultiWave Pool/Spa Series Kits which include expansion module and/or relay modules.
The PE30000 Series panel includes an eight-position 80 Amp breaker base, two mechanism slots, and four décor knockouts for GFCIs and switches.
The panel provides a low voltage raceway for low voltage control lines (i.e. actuators, sensors, etc…) and a convenient side knockout for an outdoor receptacle.
The panel is rated for indoor/outdoor use and is suitable for pool equipment control and for direct connection to a wet-niche or no-niche luminaire.
www.intermatic.com
Chapter 2: Mounting
Mounting the PE653RC System
Follow this procedure to mount the MultiWave enclosure and PE653 receiver.
1. Select a location to mount the receiver that is near the pool/spa equipment; at least 3m
(in Canada) or 5 ft (in USA) from the inside wall of the pool, spa, or pond, unless separated from the body of water by a fence, wall, or other permanent barrier that will make the unit inaccessible to persons in the water. NOTE: The receiver must be mounted in a vertical (upright) position on top of the enclosure.
2. Select the knockouts to be used and insert a athead screwdriver into the slot and carefully
punch the 1/2" knockout loose and remove the slug. NOTE: If a 3/4" knockout is required, remove the outer ring with pliers after removing the 1/2" knockout. Smooth the edge with a le if required. NOTE: If a low voltage circuit or a heater control circuit is to be used, remove the low voltage knockout from the PE653 enclosure.
13 Mounting
3. Install conduit hub to knockout rated for outdoor locations, raintight, or wet locations that
complies with the requirements in UL 514B (standard for tting for conduit and outlet box).
4. Place the metal enclosure in the desired mounting location and mark the three mounting
holes. Install the top screw rst and then hang the enclosure by the keyhole. Then install the bottom screws, tightening all screws for a secure mounting.
5. Install conduit as needed to comply with national and local electrical and safety codes.
6. Bond the enclosure in accordance with your state and local codes. Where required, connect a
No. 8 AWG solid copper wire to the enclosure with a Bonding Lug (part number 156T11047A). Connect the bonding wire to an approved earth ground.
7. Identify and install all wires necessary to complete the installation. Allow a length of
approximately 18" (46 cm) of each wire at the metal enclosure for required connections of junctions.
8. Connect wiring for circuits as required. Refer to the diagrams in Chapter 3 and Chapter 4 for
wiring suggestions for specic equipment combinations. All splices and wire nut connections should be in the metal enclosure, not in the PE653 enclosure.
9. Check and tighten all connections and circuits.
10. Apply power.
MultiWave Control System Installation Guide
14
Mounting the PE30000 Load Center
Follow this procedure to mount the PE30000 load center.
1. Select a location to mount the load center that is near the pool/spa equipment; at least 3m
(in Canada) or 5 ft (in USA) from the inside wall of the pool, spa, or pond, unless separated from the body of water by a fence, wall, or other permanent barrier that will make the unit inaccessible to persons in the water. NOTE: Choose a at vertical surface or structure capable of supporting the load center and allow space above the load center so that the receiver can be mounted in a vertical (upright) position on top of the load center.
2. Remove the empty PE30000 enclosure from the kit.
3. Remove the #10 hex head screws from the outside back of the enclosure and attach the
mounting brackets.
4. Using the mounting brackets and hardware capable of supporting the load center, mount the
enclosure to the vertical surface or structure.
Figure 2-1. Mounting the load center.
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Mounting the PE653 Receiver on the Load Center
Follow this procedure to mount the PE653 Receiver on the load center.
1. Looking at the load center mounted on the supporting structure/surface, remove the
knockout located on the top right side. If no knockout is present, there should be a dimple to use as a guide for drilling a 1-3/8" hole with a hole saw or punch. NOTE: DO NOT remove the left-side knockout, as this is used to gain access to the low voltage raceway.
2. Remove the PE653 Receiver from the top of its small beige steel standard enclosure by
removing the plastic hub nut. Discard the standard enclosure and retain the plastic hub nut.
3. Use the plastic hub nut to mount the receiver to the top right of the load center. NOTE:
Gasket is required for rain tight connection for outdoor enclosures.
15 Mounting
Gasket
Figure 2-2. Mounting PE653 on load center.
MultiWave Control System Installation Guide
16
Chapter 3: Installing — Ratings, 120V/240V Wiring, Power In/Out
IMPORTANT: The installer must fill out the MultiWave Pool & Spa Control System Worksheet for Programming at the back of this guide so that the controller can be programmed.
Ratings
Controller Power In:
•
120/240 VAC, 50/60 Hz, 5 W max.
Contact Ratings: Load 1
•
120/240 VAC
•
20 A Resistive
•
17 Full Load A, 80 Lock Rotor A
•
5A Tungsten
Loads 2-5
•
120/240 VAC
•
15 A Resistive
•
10 Full Load A, 60 Lock Rotor A
•
5A Tungsten
Antenna Section
120/240 VAC Selector
Switch
Fuse (250 VAC - 0.1 A)
Wiring Terminals
Threaded Conduit
Connection Bushing and Hub
Load ON Indicator (Green LEDs)
Circuit ON/OFF Switches
Include/Exclude Switch
AC Power & Status Indicator (Red)
Low Voltage Divider (can be removed)
Low Voltage Knockout
Figure 3-1. PE653 Receiver.
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120V Wiring Applications
This Installation Guide covers most typical applications. If you need more instructions for 120V or specic applications (i.e. water feature, auxiliary devices), please go to http://www.intermatic.com to access the MultiWave Congurator for more wiring diagrams or call technical support for assistance.
Select breaker to match wire size
and load requirement. Observe
maximum control circuit capacity.
17 Installing — Ratings, 120V/240V Wiring, Power In/Out
Make sure that voltage selector switch is in 120V position
before applying power to terminals 1 & 2
NEUTRAL BUS
Single Pole
120 VAC
1-Speed Pump
(Circuit 1)
Figure 3-2. Wiring for 120V 1-Speed Pump
Breaker
RECEIVER
POWER SUPPLY
120V 240V
1234 56
HOT (Circuit 1)
NEUTRAL
1 2
3
78
5
4
9
MultiWave Control System Installation Guide
18
Select breaker to match wire size
and load requirement. Observe
maximum control circuit capacity.
Make sure that voltage selector switch is in 120V position
before applying power to terminals 1 & 2
1-Pole
Breakers
15 A. Max.
1-Pole Breaker
NEUTRAL BUS
120 VAC
1-Speed Pump
(Circuit 1)
120 VAC
NOTE: The combined load on terminals 6 & 7
must NOT exceed 15 amps resistive
RECEIVER
12 34 5
POWER SUPPLY
120V 240V
123456789
HOT (Circuit 1)
NEUTRAL
Aux.
(Circuit 2)
Aux.
(Circuit 3)
120 VAC
Aux.
(Circuit 4)
120 VAC
Aux.
(Circuit 5)
120 VAC
Figure 3-3. Wiring for 120V 1-Speed Pump + Any 4 120V Auxiliary Components
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240V Wiring Applications
This Installation Guide covers most typical applications. If you need more instructions for 240V or specic applications (i.e. water feature, auxiliary devices), please go to http://www.intermatic.com to access the MultiWave Congurator for more wiring diagrams or call technical support for assistance.
Power to/from PE653RC
NOTE: Contact Tech Support at Intermatic for additional diagrams.
2-Pole Breaker
NEUTRAL BUS
19 Installing — Ratings, 120V/240V Wiring, Power In/Out
RECEIVER
POWER SUPPLY
120V 240V
Hot Line #1
Hot Line #2
Figure 3-4. Wiring 240V incoming power to PE653RC.
Hot Line #1
MultiWave Control System Installation Guide
20
Connecting a P5043ME Expansion Module Communication Cable to Receiver
Follow this procedure to connect the P5043ME Expansion Module communication cable to the receiver.
NOTE: The expansion module connects to the same terminals as the AutoPilot Salt Chlorine Generator. Both can be installed in the terminals.
1. Make sure the power is off at the receiver.
2. Connect the communication cable to the proper terminals on the expansion module. See
Figure 3-5.
3. Connect the green wire from the unattached end of the communication cable to the connector
terminal next to the Cat 5 cable. See Figure 3-5. NOTE: Be sure to observe polarity when connecting the expansion module wires.
4. Connect the yellow wire from the cable to the connector terminal next to the green wire.
Observe Polarity
Power Supply
1 2 3 4 5
120V 240V
1 2 3 4 5 6 7 8 9
Figure 3-5. PE653 Receiver to P5043ME wiring connections.
Communication
Lines
PE30000 Series
High Voltage Compartment
Low Voltage Compartment
Figure 3-6. High and low voltage wire
routing from PE653 Receiver to PE30000
Series Load Center.
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Power to/from PE653RC with P5043ME
NOTE: Contact Tech Support at Intermatic for additional diagrams.
21 Installing — Ratings, 120V/240V Wiring, Power In/Out
NEUTRAL BUS
Hot Line #1 Red
Hot Line #2 Black
Hot Line #1
Hot Line #2
Hot Line #1
2-Pole Breaker
P5043ME
Figure 3-7. Wiring 240V incoming power to PE653RC and P5043ME.
RECEIVER
POWER SUPPLY
120V 240V
Hot Line #1
MultiWave Control System Installation Guide
22
Chapter 4: Filter Pump Installations
This chapter includes diagrams for systems with 1-speed, 2-speed and variable speed pumps.
Single Speed Pumps
1-Speed Pump Terminal/Circuit Connections for PE653RC
Manual Circuit
1 2 3 4 5
120V 240V
123 4 5 6 7 8 9
OperationButtons (Controls corresponding numbered circuits below)
Circuit
1
Circuit 2Circuit
Power In
120or240 VAC
Figure 4-1. PE653 Receiver power terminal identification.
L1 120
VACWire
Circuit 4Circuit
5
3
L2
Terminals 1, 2 and 5 – Power In Terminal 3, Circuit 1 – 120/240 VAC 1-Speed Pump* Terminal 4, Circuit 2 – 120/240 VAC Blower Terminal 6, Circuit 3 – 120/240 VAC Booster (Cleaner) Pump* Terminal 7, Circuit 4 – 120 VAC Light with GFCI* Terminal 8/9, Circuit 5 – Heater**
* To break both lines, use relay kit PE21RLY. Request document 158--01559. ** See Chapter 6.
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Receiver
Power
Supply
23Filter Pump Installations
Neutral Bus
120V 240V
2-Pole Breaker
Hot Line #2
Hot Line #1
240 VAC 1-Speed
Pump
Figure 4-2. Wiring Circuit #1 to a 240 VAC 1-Speed Pump for PE653RC.
Hot Line
#2
MultiWave Control System Installation Guide
24
1-Speed Pump Terminal/Circuit Connections for PE653RC with P5043ME
Solar/Air
Temperature
Sensor
Water
Temperature
Sensor
Freeze/Air
Temperature
Sensor
1 2 3 4 5
120V 240V
123 4 5 6 7 8 9
Circuit
1
Circuit 2Circuit
Antenna Extender
(CAT5)
Pentair VSP and/or SCG
AND Expansion Module
Circuit 4Circuit
5
3
Other VSP
(CAT5)
Heater #1
Comm Cable
to Receiver
Act 2
Act 1
Act 3
Act 4
Heater #2
Remote
Switch
Power In
120or240 VAC
L1 120
VACWire
L2
Figure 4-3. PE653 Receiver Connections.
PE653 Receiver
Terminals 1, 2, 5 and 8 – Power In
Terminal 3, Circuit 1 – 120/240 VAC 1-Speed Pump* Terminal 4, Circuit 2 – 120/240 VAC Auxiliary Terminal 6, Circuit 3 – 120/240 VAC Booster
(Cleaner) Pump* Terminal 7, Circuit 4 – 120/240 VAC Blower* Terminal 9, Circuit 5 – 120 VAC Light with GFCI
* To break both lines, use relay kit PE21RLY. Request document 158--01559.
Power In 240 VAC
Figure 4-4. P5043ME Expansion Module Hookups.
P5043ME Expansion Module
Power In NOTE: Expansion module hookups are shown on
page 21, page 37 and page 39.
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Neutral Bus
25Filter Pump Installations
Receiver
Power
Supply
120V 240V
2-Pole Breaker
Hot Line #2
Hot Line #1
240 VAC 1-Speed
Pump
Hot Line
#2
Figure 4-5. Wiring Circuit #1 to a 240 VAC 1-Speed Pump for PE653RC and P5043ME.
MultiWave Control System Installation Guide
26
2-Speed Pumps
2-Speed Pump Terminal/Circuit Connections for PE653RC
Manual Circuit
1 2 3 4 5
120V 240V
123 4 5 6 7 8 9
OperationButtons (Controls corresponding numbered circuits below)
Circuit
1
Circuit 2Circuit
Power In
120or240 VAC
Figure 4-6. PE653 Receiver power terminal identification
L1 120
VACWire
Circuit 4Circuit
5
3
L2
Terminals 1, 2 and 5 – Power In Terminals 3 and 4, Circuits 1 and 2 – 240 VAC 2-Speed Pump* Terminal 6, Circuit 3 – 240 VAC Blower* Terminal 7, Circuit 4 – 120 VAC Light with GFCI* Terminal 8/9, Circuit 5 – Heater**
* To break both lines, use relay kit PE21RLY. Request document 158--01559. ** See Chapter 6.
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Neutral Bus
2-Pole Breaker
Hot Line #2
Receiver
Power Supply
120V 240V
High Speed #1
27Filter Pump Installations
Hot Line #1
Common
Low Speed #2
Figure 4-7. Wiring Circuits #1 & #2 to a 240 VAC 2-Speed Pump for PE653RC.
MultiWave Control System Installation Guide
28
2-Speed Pump Terminal/Circuit Connections for PE653RC with P5043ME
Solar/Air
Temperature
Sensor
Water
Temperature
Sensor
Freeze/Air
Temperature
Sensor
1 2 3 4 5
120V 240V
123 4 5 6 7 8 9
Circuit
1
Circuit 2Circuit
Antenna Extender
(CAT5)
Pentair VSP and/or SCG AND Expansion Module
Circuit 4Circuit
5
3
Other VSP
(CAT5)
Heater #1
Comm Cable
to Receiver
Act 2
Act 1
Act 3
Act 4
Heater #2
Remote
Switch
Power In
120or240 VAC
L1 120
VACWire
L2
Figure 4-8. PE653 Receiver Connections. Figure 4-9. P5043ME Expansion Module Hookups.
PE653 Receiver
Terminals 1, 2, 5 and 8 – Power In
Terminals 3 and 4, Circuits 1 and 2 – 240 VAC 2-Speed Pump*
Terminal 6, Circuit 3 – 240 VAC Booster (Cleaner) Pump*
Terminal 7, Circuit 4 – 240 VAC Blower* Terminal 9, Circuit 5 – 120 VAC Light with GFCI
* To break both lines, use relay kit PE21RLY. Request document 158--01559.
Power In 240 VAC
P5043ME Expansion Module
Power In NOTE: Expansion module hookups are shown on
page 21, page 37 and page 39.
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Neutral Bus
29Filter Pump Installations
Receiver
Power
Supply
120V 240V
2-Pole Breaker
Hot Line #2
High Speed #1
Hot Line #1
Common
Low Speed #2
Figure 4-10. Wiring Circuits #1 & #2 to a 240 VAC 2-Speed Pump for PE653RC and P5043ME.
MultiWave Control System Installation Guide
30
Variable Speed Pumps
Connecting a Pentair Variable Speed Pump Communication Cable to Receiver
If you have a Pentair Variable Speed Pump, follow this procedure to connect the variable speed pump communication cable to the receiver. This enables the pump to communicate with the receiver.
1. Make sure power is off at the receiver and variable speed pump.
2. Connect the twist-lock connector end of the communication cable to the variable speed
pump.
3. Connect the green wire from the unattached end of the communication cable to the
connector terminal next to the Cat 5 cable. See Figure 4-11. NOTE: Be sure to observe polarity when connecting the variable speed pump cable wires.
4. Connect the yellow wire from the cable to the connector terminal next to the green wire. See
Figure 4-11.
Cat 5
Cable
Cable Connection
Green
Yellow
3
2
1
4 5
120V 240V
1 2 3 4 5 6
Polarity
Pump Communication Cable
Green
7
4 5
8 9
1 2 3
Yellow
Wire to panel – see
Pump Instructions
Jacketed Cable with Twist-Lock Connector supplied by pump manufacturer.
Figure 4-11. Connecting variable speed pump wiring.
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External Variable Speed Pump Hookup
Other variable speed pumps compatible with the MultiWave receiver include Jandy®, Hayward®, Marathon®, Century® and Speck®.
NOTE: A CAT5-568B network cable is required to route between the P5043ME Expansion Module and the variable speed pump.
1. Insert the network cable into the Motor Control Input as shown in Figure 5-4.
2. Cut off the second RJ45 connector from the other end of the cable and strip each connector
wire.
3. Refer to the applicable gure for the variable speed pump manufacturer (Figure 4-12 to
Figure 4-15) to connect the wires to the expansion module.
31Filter Pump Installations
MultiWave Control System Installation Guide
32
Set Number 1 Dip Switch to On Position
ON
1 2 3
4 5
RS485
+12V A B
COM
Step 1
Step 2
Step 3
CAT5-568B Cable
Blue
Green
Orange
Motor Control Input
White/Green, White/Orange, White/Blue, White/Brown
Figure 4-12. Connecting the Century® Variable Speed Pump to the P5043ME.
Hayward EcoStar
®
Variable Speed Pump Connector
A B C D E F
G
H
PWR OUT
OVRD
Brown
ICOM
Figure 4-13. Connecting the Hayward EcoStar® Variable Speed Pump to the P5043ME.
CAT5-568B Cable
Motor Control Input
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INPUTS
NP1 NP2 NP3 NP4 12/24 VAC
Blue
Orange
Green
Brown
OUTPUTS
White/Green, White/Orange, White/Blue, White/Brown
Motor Control Input
BLACK
YELLOW
GREEN
4 3 2 1
RS485
RED
5 4 3
Brown
COMMON
INPUT 4
INPUT 3
INPUT 2
INPUT 1
2 1
Blue
Green
Orange
33Filter Pump Installations
Remote Control
Back of Pump Controller
CAT5-568B Cable
Figure 4-14. Connecting the Jandy
CAT5-568B Cable
Motor Control Input
White/Green, White/Orange, White/Blue, White/Brown
®
Variable Speed Pump to the P5043ME.
Orange
Blue
Green
White/ Brown
Brown
White/Green
White/Blue
White/Orange
Green
Blue
White
Brown Black Red
Marathon/Speck 6-Conductor Cable
Low Voltage Remote Cable
Figure 4-15. Connecting the Marathon® or Speck® Variable Speed Pump to the P5043ME.
MultiWave Control System Installation Guide
34
Chapter 5: Basic Wiring — 240V Cleaner/Lights/Actuators
Cleaner
Receiver
Power
Supply
Neutral Bus
2-Pole Breaker
120V 240V
Hot Line #1
240 VAC
Cleaner Pump
Hot Line #2
Figure 5-1. Wiring Circuit #3 to a 240 VAC Cleaner Pump for PE653RC.
Hot Line #1
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Lights
Neutral Bus
Neutral
Hot Line #1
120V 240V
Receiver
Power Supply
Neutral
35 Basic Wiring — 240V Cleaner/Lights/Actuators
Hot Line #1
120 VAC GFCI
or
12 VAC Safety Transformer
Lights
Load Side of GFCI
or
Safety Transformer
Figure 5-2. Wiring Circuit #4 to a 120 VAC Light with GFCI for PE653RC.
MultiWave Control System Installation Guide
36
Neutral Bus
Neutral
Hot Line #1
Receiver
Power
Supply
120V 240V
Neutral
Lights
Load Side of GFCI
or
Safety Transformer
Hot Line #1
Figure 5-3. Wiring Circuit #5 to a 120 VAC Light with GFCI for PE653RC and P5043ME.
120 VAC GFCI
or
12 VAC Safety Transformer
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Pool/Spa Actuators
Power Supply
120V 240V
1 2 3 4 5 6 7 8 9
1 2 3 4 5
Actuator for pool/spa combo #1
ACT 1 ACT 2
ACT 3 ACT 4
Heater
#1
HEATER 1
Motor
Control
Input
HEATER 2 REMOTE SW
Heater
#2
37 Basic Wiring — 240V Cleaner/Lights/Actuators
OFF
Turn
12
Past
2
8
6
HOURS
Actuator for pool/spa combo #2
Actuator for Water Feature
Actuator for Solar Feature
240 VAC
50/60 Hz
LINE 1 BLACK
LINE 2 RED
Figure 5-4. Connecting Equipment to P5043ME.
MultiWave Control System Installation Guide
38
Chapter 6: Heaters
1 Heater on PE653
Neutral Bus
2-Pole Breakers
120V 240V
Receiver
Power
Supply
Hot Line #1
Hot Line #2
Figure 6-1. Wiring Circuit #5 to a 240 VAC Heater for PE653RC.
240 VAC
HEATER
Low Voltage External Thermostat
or
Fireman’s Switch Connection
NOTE: Low Voltage Divider
provided must be installed for
Heater circuit.
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1 or 2 Heaters on P5043ME
Power Supply
120V 240V
1 2 3 4 5 6 7 8 9
1 2 3 4 5
Actuator for pool/spa combo #1
ACT 1 ACT 2
ACT 3 ACT 4
Heater
#1
HEATER 1
Motor
Control
Input
HEATER 2 REMOTE SW
Heater
#2
39 Heaters
OFF
Turn
12
Past
2
8
6
HOURS
Actuator for pool/spa combo #2
Actuator for Water Feature
Actuator for Solar Feature
240 VAC 50/60 Hz
LINE 1 BLACK
LINE 2 RED
Figure 6-2. Connecting Heaters to P5043ME.
MultiWave Control System Installation Guide
40
Heater Connection
The Multiwave is designed as an external 2-wire heater controller for most heaters or heat pumps. Locate the applicable instructions for connecting the heater to external control for your heater pump manufacturer on the following pages. If you do not nd information regarding your specic brand, refer to the heater manufacturer’s instructions.
Connection for Jandy® Heaters
1. Remove power.
2. Connect two #14 gauge wires minimum, with an insulation rating of 105°C, to terminals 8
and 9 on the PE653 (or to the Heater #1 or Heater #2 hookup when using P5043ME) and route them through the low voltage knockout.
3. Make sure that the low voltage divider is
securely installed.
4. Locate the Fireman’s Switch terminal in the
control section of the heater.
5. Remove the factory-installed jumper wire.
6. Connect the other ends of the #14 gauge
To Limit Switches
Factory­Installed Wire
To Limit Switches
Low Voltage Leads to PE653 (or P5043ME)
wires from Step 1 to the Fireman’s Switch terminal bar in place of the factory-installed wire loop.
7. Do not disconnect heater’s high limit or
Fusible Link Fusible Link
Heater Wiring Before Modification
Heater Wiring Modified for PE653 (or P5043ME)
pressure switches.
8. Turn heater thermostat(s) to maximum
Figure 6-3. Typical wiring connections for Jandy Heaters.
setting.
9. Turn the heater switch to the ON position. Refer to the heater manufacturer instructions for
programming the heater to be operated by an external control.
10. Re-apply power.
NOTE: For dual thermostat heaters, turn switch to Spa position.
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Connection for Raypak® Heaters
1. Remove power.
2. Connect two #14 gauge wires minimum, with an
insulation rating of 105°C, to terminals 8 and 9 on the PE653 (or to the Heater #1 or Heater #2 hookup when using P5043ME).
3. Route the wires through the low voltage knockout
in the PE653 (or P5043ME) enclosure.
41 Heaters
Wires from PE653 (or P5043ME)
4. Make sure that the Low Voltage Divider is in
place.
5. Connect the orange/black wire and the black/
orange wire to the wire from terminal 8 on the PE653 (or from the hookup on the P5043ME).
6. Connect the yellow/black wire to the wire from
terminal 9 on the PE653 (or from the hookup on the P5043ME). See Figure 6-4.
7. Re-apply power.
Connection for Hayward® Heaters
1. Remove power.
2. Connect two #14 gauge wires minimum, with
an insulation rating of 105°C, to 9 on the PE653 (or to the Heater #1 or Heater #2 hookup when using P5043ME).
3. Route the wires through the low voltage
knockout in the PE653 (or P5043ME) enclosure.
4. Make sure that the Low Voltage Divider is in
place.
terminals 8 and
P7 Terminal
Figure 6-4. Typical wiring connections for Raypak Heaters.
Limit Switch Limit Switch
BL
OFF ON
Factory­Installed Wire Nut
Pressure Switch
Limit Switch Limit Switch
5. Remove the heater service door.
6. Remove factory-installed wire nut between two
red wires labeled “CONNECTION FOR FIELD INSTALLED CONTROL SWITCH.”
7. Wire nut the two heater wires from receiver (or
expansion module) to the two red wires of the heater. See Figure 6-5.
8. Do not disconnect heater’s high limit or pressure
switches.
9. Set the thermostat selector switch to ON, HIGH, or SPA.
10. Set the heater thermostat(s) to maximum.
11. Replace service door.
12. Re-apply power.
PE653
Wires to
(or P5043ME)
Pressure Switch
Figure 6-5. Typical wiring connections for
Hayward
®
Heaters.
OFF ON
MultiWave Control System Installation Guide
42
Connection for Pentair® Heaters
1. Remove power.
2. Connect two #14 gauge wires minimum, with an insulation rating of 105°C, to terminals 8
and 9 on the PE653 (or to the Heater #1 or Heater #2 hookup when using P5043ME).
3. Route the wires through the low voltage
knockout in the PE653 enclosure.
4. Make sure that the Low Voltage Divider is in
place.
5. Remove the heater service door.
6. Separate the black wires (common) from
each other.
7. Connect the wires from receiver (or
expansion module) to the two black wires on the heater. See Figure 6-6.
8. Do not disconnect heater’s high limit or
pressure switches.
9. Turn the heater toggle switch on, and the
heater thermostat(s) to max.
10. When connecting an Intermatic Control
System to a Pentair Heater, Pentair requires that you install the low voltage thermostat wires in a conduit separate from ANY line voltage wires.
VIO
BLK
BLK
RED
VIO
BLK
Wires from PE653
BLK
RED
Figure 6-6. Typical wiring connections for Pentair Heaters.
(or P5043ME)
11. Replace service door.
12. Re-apply power.
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Connection for Sta-Rite/Pentair® Heater with DDTC
1. Remove power.
2. Connect two #14 gauge wires minimum, with an
insulation rating of 105°C, to
terminals 8 and 9 the PE653 (or to the Heater #1 or Heater #2 hookup when using P5043ME).
3. Route the wires through the low voltage knockout
in the PE653 (or P5043ME) enclosure.
4. Make sure that the Low Voltage Divider is in place.
5. Remove the heater service door.
6. Locate the DDTC circuit board. Refer to the
manufacturer’s instructions for location.
7. Connect the wire lead from PE653 terminal 8 (or
P5043ME hookup) to the “COM” terminal on the DDTC board.
8. Connect the wire lead from PE653 terminal 9 (or
P5043ME hookup) to the “POOL” terminal on the DDTC board.
9. Replace service door.
on
Figure 6-7. DDTC Control Board.
43 Heaters
Wires from
Receiver (or
Expansion
Module)
10. Re-apply power.
11. With the “POWER” and “PRESSURE” lights lit on the front panel, depress the remote button
on the front display panel of the DDTC. The “REMOTE” light will come on and the remote system now has control.
MultiWave Control System Installation Guide
44
Chapter 7: Blower/Chlorinator/Sensors
PE653RC with Blower
Neutral Bus
2-Pole Breaker
120V 240V
Receiver
Power
Supply
Hot Line #2
Hot Line
240 VAC
Blower
Hot Line #1
Figure 7-1. Wiring Circuit #2 to a 240 VAC Blower for PE653RC.
#2
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PE653RC with Cleaner Pump or Blower
120V
Neutral Bus
2-Pole Breaker
Hot Line #2
Hot Line #1
240V
45Blower/Chlorinator/Sensors
Receiver
Power
Supply
240 VAC
Cleaner Pump
or Blower
(if 2-SPD is
wired)
Hot Line #1
Figure 7-2. Wiring Circuit #3 to a 240 VAC Cleaner Pump or Blower for PE653RC.
MultiWave Control System Installation Guide
46
PE653RC and P5043ME with Blower
Neutral Bus
2-Pole Breaker
Hot Line #1
Receiver
Power
Supply
120V 240V
240 VAC
Blower
Hot Line #2
Hot Line #1
Figure 7-3. Wiring Circuit #4 to a 240 VAC Blower for PE653RC and P5043ME.
www.intermatic.com
Chlorinator
Connecting AutoPilot Salt Chlorine Generator Control Cable to Receiver
Contact your local AutoPilot dealer to verify your chlorine generator has been updated for this feature. Follow this procedure to connect the generator control cable to the receiver. This enables the generator to communicate with the receiver. NOTE: The chlorine generator connects to the same terminals as the Pentair Variable Speed Pump (or P5043ME Expansion Module communication cable). All three elements can be installed in the terminals.
1. Make sure power is off at the receiver and salt chlorine generator.
2. Connect the twist lock connector end of the communication cable to the proper terminals on
the salt chlorine generator.
3. Connect the green wire from the unattached end of the communication cable to the
connector terminal next to the Cat 5 cable. See Figure 7-4. NOTE: Be sure to observe polarity when connecting the salt chlorine generator wires.
4. Connect the yellow wire from the cable to the connector terminal next to the green wire. See
Figure 7-4.
47Blower/Chlorinator/Sensors
Cat 5 Cable
Green
Yellow
3
2
1
4 5
120V 240V
1 2 3 4 5 6
Cable Connection Polarity
Pump or Expansion Module Communication Cable
Green
7
4 5
8 9
1 2 3
Yellow
Salt Chlorine Generator
Figure 7-4. Connecting AutoPilot Salt Chlorine Generator wiring.
Jacketed Cable with Twist-Lock Connector supplied by pump manufacturer.
MultiWave Control System Installation Guide
48
Sensors
Installing the Water Temperature Sensor
1. Make sure power is disconnected to the receiver.
2. Find a location to install the water temperature
sensor. The sensor must be installed after the lter and before the input for the heater.
3. Drill a 3/8 inch hole in the pipe between the
lter pump and the lter.
4. Install the water temperature sensor probe into the
hole in the pipe and secure with a hose clamp. Make sure the probe o-ring is in place.
5. Run the sensor wires to the receiver and insert both
wires into the middle terminals on the 6-pin terminal block at the top of the receiver. See Figure 7-5.
Installing the Freeze (Air Temperature) Sensor
1. Make sure power is disconnected to the receiver.
2. Install the sensor onto a piece of conduit.
NOTE: Be sure to mount the sensor in a location that enables it to accurately measure the air temperature.
Middle
Terminals on
6-pin Terminal
block
Figure 7-5. Connecting water temperature
Freeze
(AirTemperature)
Sensor Cable
Water
Temperature
Sensor Cable
1 2 3 4 5
sensor cable wiring.
Water
Temperature
Sensor Cable
3. Run the sensor cable to the receiver.
4. Cut the connector off the cable with a wire cutter.
5. Strip the ends of the exposed cable wires and then
insert the wires into the terminals to the left of the water temperature sensor wires. See Figure 7-6. NOTE: You do not have to observe polarity when connecting the cable wires.
Installing the Solar (Air Temperature) Sensor
1. Make sure power is disconnected to the receiver.
2. Install the sensor onto a piece of conduit.
NOTE: Be sure to mount the sensor in a location that enables it to accurately measure the air temperature near the solar collector.
3. Run the sensor cable to the receiver.
4. Cut the connector off the cable with a wire cutter.
5. Strip the ends of the exposed cable wires and then
insert the wires into the terminals to the right of the water temperature sensor wires. See Figure 7-7. NOTE: You do not have to observe polarity when connecting the cable wires.
1 2 3 4 5
Figure 7-6. Connecting freeze (air temperature)
Water
Temperature
Sensor Cable
Figure 7-7. Connecting solar (air temperature)
sensor cable wiring.
Solar
(AirTemperature)
Sensor Cable
1 2 3 4 5
sensor cable wiring.
www.intermatic.com
MultiWave Pool & Spa Control System
Worksheet for Programming
Solar/Air
Temperature
Sensor
Water
Temperature
Sensor
Freeze/Air
Temperature
Sensor
1 2 3 4 5
120V 240V
123 4 5 6 7 8 9
Circuit
1
Circuit 2Circuit
Antenna Extender
(CAT5)
Pentair VSP and/or SCG
OR Expansion Module
Circuit 4Circuit
3
5
Act 2
Act 1
Act 3
Act 4
Heater #1
Other VSP
(CAT5)
Heater #2
Remote
Switch
Power In
120or240 VAC
L1 120
VACWire
L2
PE653 Receiver P5043ME Expansion Module
NOTE: For circuit options, see Chapters 4 through 6.
Put a dash in the circuits that are not used. Circuit 1 _______________________________________
Circuit 2 _______________________________________ Circuit 3 _______________________________________ Circuit 4 _______________________________________ Circuit 5 _______________________________________
SYSTEM COMPONENTS:
¸ Freeze (Air Temperature) Sensor ¸ Water Temperature Sensor ¸ Solar (Air Temperature) Sensor ¸ Antenna Extender ¸ Pentair Variable Speed Pump (VSP) ¸ AutoPilot Salt Chlorine Generator (SCG)
Power In 240 VAC
NOTE: If this system does not include P5043ME, draw an “X” through the entire second column.
¸ P5043ME Expansion Module
¸ Water Feature (Act 3) ¸ Heater #1 ¸ Heater #2 ¸ Solar Temperature System (Act 4) ¸ Remote Switch ¸ Other Variable Speed Pump (VSP)
¸ FREEZE OPTION IS DESIRED. ¸ OTHER Z-WAVE DEVICES ARE USED.
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