Intermatic IG1300-2T-1C, IG1300-4T-2C Installation Instructions Manual

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INSTALLATION
INSTRUCTIONS
IG 1300 Series
CAUTION !
Electricity is dangerous if safety rules are not followed. Never work on equip­ment with the electricity turned 'ON'. Be absolutely certain the power is turned ‘OFF' on the circuit or device you are installing or repairing. If you are not able to determine that power is removed have it checked by a licensed electri­cian. Be sure you read carefully and understand all of these installation steps and have the necessary tools and sup­plies before you begin to install the pro­tector. Check and follow your local elec-
trical codes, they are for your protection. When installing outdoors, care must be taken to comply with all local and national elec­tric codes regarding outdoor or wet locations. Do not touch electric devices when you are wet or you are standing on a wet surface. Use a circuit tester or AC voltmeter to be sure the electricity is "OFF' before you touch wires or devices. Install Telephone protection per Article 800 of the National Electrical Code on the equip­ment side of the primary telephone Listed equipment.
NOTE:
ELECTRICAL GROUND IS REQUIRED FOR THIS UNIT TO
FUNCTION PROPERLY AND SAFELY!
STEP 1 Verify that all parts are included for your system.
DESCRIPTION QUANTITY QUANTITY
(IG1300-2T-1C) (IG1300-4T-2C)
PanelGuard IG1300 AC Voltage Protection Device 1 1
with 30” wire leads Mounting Plate 1 1 Wire channel cover 1 1 4-wire (2-pair) Telephone protection module 1 2 1-circuit coaxial cable protection module 1 2
STEP 2 Tools and additional materials required.
AC Voltmeter or Voltage tester Screwdrivers
Flat or phillips blade for cabinet mounting screws.
Torx T-20 for internal screws Lineman’s pliers or wire strippers Hammer (optional) 3 each 1-1/4” x #10 sheet metal, wood or masonry screws
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STEP 3 Select a location for the Surge Protection Device (SPD) which will allow con-
venient connection to the panel while keeping the lead wires as short as pos­sible. Use an AC voltmeter or circuit tester across two breaker outputs to con­firm that there is 240 volts between them. If the voltage is 0, select a different breaker or pair of breakers and retest for the presence of 240 volts. A two-pole or two single-pole breakers of no larger than 20 amp capacity should be used.
STEP 4 Select a mounting position for the protector at the electric panel. If you have
a panel that is not similar to the diagram in Figure 2, call Intermatic for assis­tance at the numbers listed at the end of these instructions between the hours of 8:00 am and 4:00 pm central time Monday through Friday.
Note
: Operation of the IG1300 Series will be optimized by keeping the wire lead lengths as short and balanced as possible. It is better to use two break­ers near the bottom of the electrical panel with short wire leads than to use two breakers at the top of the panel with long wire leads.
STEP 5 Prepare the protector for installation. Open the cover of the NEMA 3R cabi-
net and remove the screws from holes A and B using a Torx T-20 screwdriver or bit.
STEP 6 Lift the telephone and coaxial protection module assembly out of the cab-
inet and place it to one side for future use. Straighten the four 14 AWG wires and let them hang.
Figure 1
Torx T-20 in Hole A
Torx T-20 in Hole C
Hole D
Hole F
Torx T-20 in Hole B
(hole E
located under wire channel cover
AC Voltage
Protection Device
Mounting Plate
4-wire Telephone
protection modules
Coaxial Cable
protection module
Mounting Screw
Hole (second hole
located under wire
channel cover)
Mounting Screw
Keyhole
2
Wire Channel
Cover
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STEP 7 Position the protector on the
wall next to the electrical panel and mark the position of the the cabinet mounting holes on the wall. Care should be exercised to position the knockout in the protector cabinet in line with a knockout in the electrical panel. At least 2” should be allowed between the protector and the electrical panel to allow the cover to open. Predrill the holes and set one screw in the hole for the top mounting screw.
STEP 8 Remove the appropriate knockout from the protector
cabinet. Install a 2-1/2” nipple, length of seal-tite or conduit between the protector and electrical cabinets. Hang the protector cabinet on the screw using the exterior top keyhole of the cabinet. Insert the remaining two mounting screws through the holes in the protector cabinet and tighten all of the cabinet mounting screws. Tighten the connectors on the nipple, seal-tite or conduit between the cabinets.
STEP 9 Make sure that the electric power is OFF in the electrical panel. Remove
the front cover or trim panel from the panel. Select and remove the desired knockout through which the protector wiring will enter the panel.
STEP 10 Twist the four 14 AWG wires around
each other at a rate of 1-1/2 turns per foot of length. Wrap a piece of tape on the ends of the wires and feed them through the connector and into the electrical panel.
STEP 1
1
The IG1300 Series is shipped ready for installation on the right-hand side or top positions of the electrical panel. If the protection panel is mounted on the left side of the electrical panel, refer to the Special Instructions at the end of this section to reverse the wire channel cover and telephone and coaxial modules.
Figure 3
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Figure 2
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Replace the telephone and coaxial protection module assembly that was removed in Step 6. Replace the Torx screws in holes A and B that were removed in Step 5. Tighten the screws firmly to ensure a good ground bond.
STEP 12 Select and remove the appropriate knockout to use with telephone and
coaxial cables. Use a knockout that is accessible after the wire channel cover has been reinstalled. DO NOT route telephone or coaxial cables through the same knockout or conduit with AC power wires. If conduit is used, it is impor­tant to keep telephone and cable conductors in a different conduit than AC power conductors.
STEP 13 Identify and confirm wire pairs for each telephone line. Make sure that
enough wire is available to reach each terminal block on the telephone protec­tion modules. Cut each wire pair and strip the end to a length of 5/16”. Route the wires through the knockout and insert the stripped end of each wire into the terminal blocks as shown in Figure 3. Be sure to route the wires from the outside phone connection to the “IN” terminal and the wires to the house phones to the “OUT” terminal. Secure each wire by tightening the terminal block screws. NOTE: Exercise caution to ensure that each wire of a telephone pair is in line to prevent polarity reversal.
STEP 14 Route the coaxial cable through the knockout. If insufficient space is avail-
able in the knockout, the second knockout may be used. Connect the cable to the protection module making sure that the connectors are tightened snugly. Do not overtighten the connectors.
STEP 15 Connect the AC Power protection to the electrical panel. Measure each wire
lead and cut it to proper length. Each wire should be as short as possible to provide optimum operation. Do Not coil excess lead.
NOTE: The protector functions best if all bends in the wire leads are rounded, ideally to a 4” radius. Hard 90obends reduce efficiency.
Connect the Green Ground wire to the panel ground bus first. Connect the White Neutral wire to the Neutral bus if the electrical panel has one. Many panels have a common Neutral and Ground bus which will result in both the Green and White wires connecting to the same bus.
STEP 16 Connect the two black wires to two separate 15 or 20 amp single-pole cir-
cuit breakers.
STEP 17 Check to be sure that all wires are securely fastened and all screws are
tight. Confirm that the protector is wired to the correct breakers by measuring the voltage between the two black leads. A voltage of 220 to 240 VAC means that the IG1300 is connected across both sides of the electrical service.
STEP 18 Replace the cover or trim panel on the electrical cabinet. Return all breakers
to their original positions and check the IG1300 for two green indicators.
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STEP 19 Close the cover on the IG1300.
SPECIAL INSTRUCTIONS
Use the following steps when installation requires placing the IG1300 on the left side of the electrical panel.
STEP A
Loosen the screw in hole C that secures the coaxial cable protection module(s) to the wire channel cover. Remove the coaxial modules and set them to one side for future use. Remove screw C completely.
STEP B
Invert the wire channel cover with the telephone line protection modules still attached to it and place it into the IG1300 cabinet as shown in Figure 4. Install a Torx screw through the hole in the foot of the wire channel cover and into hole E and tighten it snugly to the back of the cabi­net.
STEP C
Insert a Torx screw through the elongated hole on the coaxial protection module(s) and into hole D as shown in Figure 4. Do not tighten the screw.
STEP D
Place the remaining Torx screw through the opening on the tab of the coaxial protec­tion module(s) and into hole F. Tighten the Torx screws firmly to ensure a good ground bond.
NOTE:
If the telephone protection Modules are left in an inverted position as shown in figure 4, be sure to observe the “IN” and “OUT” markings.
STEP E
Return to Step 12.
Figure 4
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Torx T-20 in Hole E
Torx T-20 in Hole D
Torx T-20 in Hole F
TROUBLESHOOTING and ASSISTANCE:
Technical Services 815-675-7000
http://www.intermatic.com
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INTERMA TIC IG1300 SERIES
FIVE YEAR LIMITED PRODUCT and CONNECTED EQUIPMENT W ARRANTY
(
1) What Is Covered By This Limited Warranty
(A) Repair or Replacement of Product
Intermatic Incorporated ("Intermatic") warrants to the original purchaser only , the Intermatic IG1300­2T-1C or IG1300-4T-2C Surge Protection Devices (each a "Product") shall be free from defects in material or workmanship for a period of five years (60 months) from date of purchase or 66 months from date of manufacture. If the purchaser discovers a defect in material or workmanship, the pur­chaser must promptly submit a warranty claim. Upon a determination by Intermatic that the Product is defective, Intermatic shall correct any defect in material or workmanship by , at Intermatic's option, either repairing or replacing the Defective Product. Any repair, including both parts and labor, shall be at Intermatic's expense. The foregoing remedies are the purchaser's exclusive remedies for a breach of warranty .
The Product must be installed in the appropriate application in complete accordance with the instal­lation instructions. All building wiring and other connections to the Product must conform to all applicable national, state and local electrical codes; the Product must not be opened, modified, exposed to extreme heat or cold, submerged or subjected to abnormal use or service. All products must be used in accordance with the instructions provided with the Product and the purchaser shall be solely responsible for selecting a Product model with specifications appropriate for the equip­ment to be protected. Intermatic shall determine, in its sole discretion, whether any Product returned by a purchaser has been used in accordance with its instructions, is an appropriate model for the purchaser's use thereof, and whether the Product is defective.
(B) Repair or Reimbursement for Damage to Properly Connected Equipment
In addition to the above described Product warranty , Intermatic warrants to the original purchaser of the Product for a period of five years from the date of purchase, the following: In the event that any major household connected electrical equipment (as defined below) is damaged (the "Damaged Equipment") as a direct result of the failure of a Product to protect the Damaged Equipment from Power Transients (as hereinafter defined) and all of the conditions are satisfied, Intermatic shall, at Intermatic's option, either repair the Damaged Equipment or reimburse the purchaser of the defec­tive product. The limit of Intermatic's liability under this warranty shall be the Fair Market V alue (as hereinafter defined) of the Damaged Equipment or the deductible amount of the original purchas­er's homeowner's insurance policy , whichever is less. In no event shall Intermatic incur repair costs or reimburse the purchaser for an amount in excess of Ten Thousand Dollars ($10,000.00).
As used herein, "major household connected electrical equipment" shall mean major household appliances and electronic devices, including refrigerators, freezers, air conditioners, stoves and ovens, microwave ovens, clothes washers and/or dryers, dishwashers, audio and stereo equip­ment or components, video equipment, televisions and computers. Major household connected electrical equipment that normally requires an additional connection such as phone/modem con­nection, antenna or cable connection or other temporary or permanent connection must be proper­ly connected to the Intermatic IG1300 Series Surge Protection Device that incorporates surge pro­tection for both the AC (power) and all other input connections. If this is not physically possible, then all input connections for any specific piece of equipment must be properly connected to an Intermatic UL listed Surge Protection Device that incorporates surge protection for both the AC (power) and all other input connections. The Fair Market V alue of the Damaged Equipment shall be the current value of the equipment specified in the most recent version of the Orion Blue Book (printed or on-line edition) by Orion Research Corporation, or a comparable publication.
Promptly upon discovering any Damaged Equipment, the purchaser must submit a claim pursuant to the claim procedure provided below. In no event may a purchaser initiate a claim later than (30) days after the Protected Equipment is damaged. In order to receive the Connected Equipment pro-
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tection provided in this Section, all of the following conditions must be satisfied with respect to the use of the Product: (a) the Product must be properly installed; (b) all building wiring and other con­nections to the Product and the Damaged Equipment must conform to all applicable federal, state and local electrical codes; (c) no ground wires or ground connections in addition to the AC power source can be used in connection with the Product or the Damaged Equipment; (d) Equipment with additional wiring or data/cable connections (as defined above) must be properly connected to a UL listed Surge Protection Device (as noted above); and (e) the Product(s) and Protected Equipment must not be opened, modified, exposed to extreme heat or cold, submerged or subject­ed to abnormal use or service.
For purposes of this Limited Warranty, a Power Transient shall mean over-voltage resulting from momentary voltage spikes or surges on an AC power line of magnitude that the Product, according to its specifications, is designed to stop before such spikes or surges affect downstream equipment.
(2) What Is Not Covered By This W
arranty
Intermatic does not warrant (a) defects in the Product or damage to any equipment caused by the failure to properly install the Product, (b) damage caused by use of the Product for purposes other than those for which it was designed, (c) damage caused by disaster such as fire, flood and wind, (d) damage caused by unauthorized attachments or modification of the Product, (e) damage to the Product occurring during shipment, (f) electrical disturbances exceeding published product specifi­cations, (g) damage to the Product caused by any other abuse or misuse by the purchaser. This warranty applies to residential use of Intermatic IG1300 Series and excludes any commercial applications. This device is not intended to provide protection during Utility voltage swells or loss of neutral conditions which are by definition not transient events and are not covered by this warranty .
(3) Disclaimer of W
arranty THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER EXPRESSED WAR­RANTIES. TO THE EXTENT ALLOWED BY LA W, ANY IMPLIED WARRANTIES OF MER­CHANT ABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURA TION TO THE DURATION OF THIS LIMITED WARRANTY.
(4) Limitation of Remedies IN NO CASE SHALL INTERMA TIC BE LIABLE FOR ANY SPECIAL, INCIDENTAL, OR CON­SEQUENTIAL DAMAGES BASED UPON BREACH OF WARRANTY, BREACH OF CON­TRACT, NEGLIGENCE, STRICT TORT, OR ANY OTHER LEGAL THEORY. SUCH EXCLUD­ED DAMAGES INCLUDE, BUT ARE NOT LIMITED TO, DAMAGE TO SOFTWARE, LOSS OF DA TA, LOSS OF PROFITS, LOSS OF SA VINGS OR REVENUE, LOSS OF USE OF THE PRODUCT OR ANY ASSOCIA TED EQUIPMENT, COST OF CAPITAL, COST OF ANY SUB­STITUTE EQUIPMENT, FACILITIES OR SERVICES, DOWNTIME, THE CLAIMS OF THIRD P ARTIES INCLUDING CUST OMERS, DAMAGE TO PROPERTY AND PERSONAL INJURY . SOME ST ATES DO NOT ALLOW LIMITS ON WARRANTIES OR ON REMEDIES FOR BREACH IN CERT AIN TRANSACTIONS. IN SUCH STA TES, THE LIMITS IN THIS PARA­GRAPH AND IN P ARAGRAPH (3) MAY NOT APPLY .
(5) T
ime Limit for Bringing Suit
No action arising out of any claimed breach of warranty may be brought more than one year after the cause of action has occurred.
(6) No Other W
arranties
Unless modified in writing signed by both parties, this agreement is understood to be the complete and exclusive agreement between the parties, superseding all prior agreements, oral or written, and all other communications between the parties relating to the subject matter of this agreement. No employee of Intermatic or any other party is authorized to make any warranty in addition to those made in this agreement.
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(7) Claim Procedure
In order to submit a claim for warranty service the purchaser must: (A) Contact the Intermatic Insurance Claims Center at 1-800-270-7227 before having the damaged equipment repaired.
(B) Request that an Incident Claim Report be written regarding the damage including descriptions and model identification (if available) of the equipment that was damaged. Record the W
arranty Claim Number for future reference.
(C) File a claim for the damaged equipment with your homeowner’s (or renter”s) insur­ance company .
(D) Send the INTERMA TIC® IG1300 Series Surge Protection Device to the
INTERMA TIC
WARRANTY COORDINA TOR at the address listed below. All returned devices must be plainly
marked with the INTERMA TIC WARRANTY CLAIM NUMBER. (E) Send all of the following information in a single packet to the
INTERMA TIC WARRANTY
COORDINA TOR
at the address listed below . (1) Claimant’s name, address and telephone number (2) Original dated sales receipt for the Intermatic IG1300 Series Protection Device (3) Original report for repair work (4) The damage report (5) A copy of the claim report by the homeowner’s (renter’s) insurance company or a copy of the policy showing the deductible amount exceeds the cost of the repair .
(F) Address all communications and product returns to:
I
NTERMA TIC WARRANTY COORDINA T OR
7777 WINN ROAD,
SPRING GROVE, ILLINOIS 60081
ATTN: SURGE CLAIM PROCESSOR
PRODUCT & INSTALLATION INFORMATION
Purchase date: Installation date: Installed by:
INTERMATIC INCORPORATED
SPRING GROVE, ILLINOIS
http://www.intermatic.com
158IG10842
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