Intel ZT 4807 User Manual

Intel NetStructure® ZT 4807 Packet Switched Rear Panel Transition Board

Technical Product Specification

Document Number: 302768

Revision History

Revision

Revision History

Date

11/16/01 Initial Release 1/17/02 Added note saying Ethernet is not functional on standard product.

Updated Functional Block Diagram. Clarified power connector documentation. Added floppy/IDE power cable descriptions. CTs 6-16 have been removed from the product and documentation.

3/20/02 Documented IDE/floppy cable A86460-001. Removed references to obsolete cables

18031 and 19021.

1/08/03 Corrected Customer Support Information. 5/28/03 Added Warranty information. 7/04 Faceplate change to remove Ethernet ports. 3/24/06 Removed Ethernet connectors J3, J18 and J20.

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future definition and shall have no responsibility whatsoever for conflicts or incompatibilities arising from future changes to them. The Intel NetStructure

specifications. Current characterized errata are available on request. This manual as well as the software described in it is furnished under license and may only be used or copied in accordance with the terms of the

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United States and other countries. *Other names and brands may be claimed as the property of others.

ZT 4807 may contain design defects or errors known as errata which may cause the product to deviate from published

Contents

1. INTRODUCTION....................................................................................................................................................8

UNPACKING...............................................................................................................................................................8

PRODUCT DEFINITION...............................................................................................................................................8

FEATURES OF THE ZT 4807.....................................................................................................................................9

FUNCTIONAL BLOCKS .............................................................................................................................................10

Rear-Panel I/O..................................................................................................................................................10

PS/2 Keyboard/Mouse Port............................................................................................................................10

Video Interface.................................................................................................................................................11

Universal Serial Bus........................................................................................................................................11

Serial Port Connectors (COM1 and COM2).................................................................................................11

EIDE Interface..................................................................................................................................................11

Speaker Connector..........................................................................................................................................12

Floppy Drive Interface and Power Connector..............................................................................................12

2. COMPACTFLASH OPTION...............................................................................................................................13

COMPACTFLASH INPUT CHARACTERISTICS ...........................................................................................................13

CompactFlash Card Installation and Removal............................................................................................14

3. CONFIGURATION...............................................................................................................................................15

ZT 4807 SWITCH OPTIONS AND LOCATIONS.........................................................................................................15

Switch Descriptions .........................................................................................................................................15

CUTTABLE TRACES.................................................................................................................................................17

Cuttable Trace Descriptions...........................................................................................................................17

A. SPECIFICATIONS ..............................................................................................................................................20

ELECTRICAL SPECIFICATIONS ................................................................................................................................20

ENVIRONMENTAL SPECIFICATIONS.........................................................................................................................20

MECHANICAL SPECIFICATIONS...............................................................................................................................20

Board Dimensions and Weight......................................................................................................................21

Connectors........................................................................................................................................................22

Cables................................................................................................................................................................30

B. AGENCY APPROVALS.....................................................................................................................................31

CE CERTIFICATION.................................................................................................................................................31

SAFETY....................................................................................................................................................................31

EMISSIONS TEST REGULATIONS.............................................................................................................................31

EN 50081-1 Emissions....................................................................................................................................31

EN 55024 Immunity.........................................................................................................................................31

REGULATORY INFORMATION...................................................................................................................................32

FCC (USA)........................................................................................................................................................32

Industry Canada (Canada).............................................................................................................................32

PRODUCT SAFETY INFORMATION ...........................................................................................................................32

Safety Precautions...........................................................................................................................................32

AC and/or DC Power Safety Warning (AC and/or DC Powered Units)...................................................34

Rack Mount Enclosure Safety........................................................................................................................34

D. INTEL NETSTRUCTURE® COMPUTE BOARDS & PLATFORM PRODUCTS.......................................35

LIMITED WARRANTY................................................................................................................................................35

Contents

C. CUSTOMER SUPPORT.....................................................................................................................................37 T

TECHNICAL SUPPORT AND RETURN FOR SERVICE ASSISTANCE...........................................................................37

SALES ASSISTANCE................................................................................................................................................37

Tables

Revision History............................................................................................................................2

CompactFlash Input Characteristics...........................................................................................13

Cuttable Trace Definitions...........................................................................................................17

Connector Assignments..............................................................................................................22

J5 Rear-Panel User I/O Connector Pinout..................................................................................24

J6 Speaker Connector Pinout.....................................................................................................25

J8/J9 Power Connector Pinout....................................................................................................25

J10 Floppy Drive Cable Connector Pinout..................................................................................26

J11 EIDE Connector Pinout........................................................................................................27

J13/J14 Universal Serial Bus Connector Pinout .........................................................................28

J15 Keyboard/Mouse Connector Pinout .....................................................................................28

J16/J17 COM1/COM2 Connectors Pinout..................................................................................29

J19 VGA Interface Connector Pinout..........................................................................................29

Figures

Functional Block Diagram...........................................................................................................10

Switch and Cuttable Trace Locations..........................................................................................18

Board Dimensions.......................................................................................................................21

Connector Locations...................................................................................................................23

Backplane Connectors—Pin Locations.......................................................................................23

Document Organization

This Technical Product Specification describes the operation and use of the Intel NetStructure summarizes the focus of each major section of this Specification.

Chapter 1, “

product definition, a list of product features, a functional block diagram, and a brief description of each block.

Chapter 2, “

provide external solid-state secondary IDE channel capacity.

Chapter 3, “

configurable through the ZT 4807’s switches and cuttable traces.

Appendix A, “

specifications for the ZT 4807. It provides an illustration of connector locations, connector descriptions, and tables of the connector pin assignments. It also presents information on cabling recommended by Intel.

Appendix B, “

for the ZT 4807.

Appendix C, “

ZT 4807 Packet Switched Rear Panel Transition Board. The following

Introduction,” introduces the key features of the ZT 4807. It includes a

CompactFlash Option” details how to use a CompactFlash expansion card to

Configuration,” describes factory default settings and board options

Specifications,” contains the electrical, environmental, and mechanical

Agency Approvals,” presents agency approvals and certifications pending

Customer Support,” provides technical and sales assistance information.

1. Introduction

This chapter provides a brief introduction to the Intel NetStructure® ZT 4807 Packet Switched Rear Panel Transition Board (RPIO). It includes a product definition, a list of product features, a “ description of each block.

ZT 4807 Connector Plate” figure, a functional block diagram, and a

See Chapter 3, “ through the ZT 4807’s switches and cuttable traces.

See Appendix A, “ well as connector locations, descriptions, pinout tables, and cable recommendations.

Configuration,” for factory default settings and board options configurable

Specifications,” for complete power and temperature requirements, as

Unpacking

Please check the shipping carton for damage. If the shipping carton and contents are damaged, notify the carrier and Intel for an insurance settlement. Retain the shipping carton and packing material for inspection by the carrier. Do not return any product to Intel without a Return Material Authorization (RMA) number. The " topic in Appendix A provides contact information for obtaining an RMA number from Intel.

Warning: Like all equipment utilizing MOS devices, the ZT 4807 must be protected from

static discharge. Never remove any of the socketed parts except at a static-free workstation. Use the anti-static bag shipped with your order to handle the boards.

Technical Support/Return for Service"

Product Definition

The ZT 4807 is a single slot, 6U board providing rear-panel access to the I/O functions of an Intel NetStructure for connector NetStructure 6U CompactPCI* system such as the Intel NetStructure Packet Switched Platform.

J5 in Appendix A). An example of a compatible board is the Intel

ZT 5504. The ZT 4807 is designed to function only in the RPIO slot of a

processor board with RPIO pin compatibility (see the pin definitions

ZT 5090 4U General Purpose

Features of the ZT 4807

• Rear-panel interface connectors for host processor board:

− USB 0 and USB1 ports

− VGA

− PS/2 Keyboard/Mouse

− COM 1

− COM 2

• Internal interfaces not on the connector plate:

− CompactFlash interface

1. Introduction

− IDE interface (Host processor board secondary channel)

− 4-pin power connector for external media

− Floppy interface

− PC speaker connector

• Reset Switch

• NMI Switch

Functional Blocks

Below is a functional block diagram of the ZT 4807. The topics following the diagram provide overviews of the ZT 4807's functional blocks.

Functional Block Diagram

1. Introduction

Rear-Panel I/O

USB 1

(J14)

ZT 4807

POWER OUT

(J9)

COM2

(J17)

POWER IN

(J8)

COM1

(J16)

FLOPPY

(J10)

SPEAKER

(J6)

KEYBOARD

& MOUSE

(J15)

EIDE

(CompactFlash and

Secondary Channels)

(J11-J12)

VIDEO

(J19)

USB 0

(J13)

Rear-Panel I/O

The ZT 4807 transitions signals from a pin-compatible processor board (such as the ZT 5504 from Intel) through backplane connectors

J5.

PS/2 Keyboard/Mouse Port

The ZT 4807 provides rear-panel access to the host processor board keyboard/mouse interface. The host processor board PS/2 style mouse/keyboard controller is connected via RPIO connector

Plate

. Using J15 for both the PS/2 keyboard and PS/2 mouse connection requires use of a PC keyboard/mouse ‘Y’ splitter cable. See the “ recommendations.

Note: The keyboard and mouse do not function properly if devices are connected to both the Host processor board and the ZT 4807.

J5 to 6-pin DINN connector J15, labeled KY/MS on the ZT 4807 Connector

Cables” topic in Appendix A for cabling

1. Introduction

Video Interface

The ZT 4807 provides rear-panel access to the host processor board VGA accelerator. The host processor board VGA accelerator is connected via RPIO connector VGA connector on the

Note: Video does not function properly if devices are connected to both the Host processor board and the ZT 4807.

ZT 4807 Connector Plate.

J5 to J19, a 15-pin

Universal Serial Bus

The ZT 4807 provides rear-panel access to the host processor board Universal Serial Bus (USB) signals. The host processor board USB is connected via RPIO connector connectors

J13 and J14 on the ZT 4807 Connector Plate.

J5 to USB

Serial Port Connectors (COM1 and COM2)

The ZT 4807 provides rear-panel access to the host processor board serial ports. The host processor board COM1 and COM2 ports are connected via RPIO connector shell connectors

J16 and J17, respectively, on the ZT 4807 Connector Plate.

J5 to 9-pin D-

Note: The COM Ports do not function properly if devices are connected to the same COM port channel on both the host processor board and the ZT 4807.

EIDE Interface

The host processor board secondary channel is connected via RPIO connector J5 to internal 40-pin 0.1” vertical header ZT 4807.

Only two IDE devices can be connected on any IDE channel. If the ZT 4807 has a CompactFlash device installed, only a single IDE device can be connected to secondary IDE channel connector J11. Refer to Chapter 2, “ configuration of the ZT 4807 for operation with a CompactFlash device.

Caution: For proper operation, Intel recommends an ATA-5 compliant 80-condu ctor IDE

cable for external IDE connection. If the external IDE device is configured in a master/slave combination with an on-board IDE device (CompactFlash or processor board-mounted hard disk), a custom 80-conductor IDE cable must be used. Use of industry standard 80-conductor IDE cables in this configuration can cause BIOS drive detection and configuration errors. See the “ recommendations.

An IDE drive that requires +12V/GND/+5V to operate can be connected to power output connector supplying +12V/GND/+5V. Refer to the “

J9. Input power connector J8 must then be connected to a power source

J11 and to internal CompactFlash connector J12 on the

CompactFlash Option,” for installation and

Cables” topic in Appendix A for cabling

Cables” topic in Appendix A for more information.

1. Introduction

Speaker Connector

The host processor board speaker interface is connected via RPIO connector J5 to internal speaker connector

J6, allowing connection of a PC speaker.

Floppy Drive Interface and Power Connector

The host processor board floppy drive controller is connected via RPIO connector J5 to internal 34-pin floppy drive cable connector connector ( connected to an appropriate power source.

J9) that provides +5V, GND, and +12V when input power connector J8 is

Caution: If power is supplied to J8 from the host processor board and the device connected

to J9 draws more power than the host processor board can provide, a power fault or other problems may occur.

J10. The ZT 4807 also provides a 4-pin power

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