Intel WiFi Link 5100 User Manual

Intel® 5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications

Thermal/Mechanical Desig n Guide
July 2008
Order Number: 31867 6- 0 03US

Legal Lines and Disclaim er s

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Intel may make changes to specifications and product descriptions at any time, without notice. Designers must not rely on the absence or characteristics of any features or instruct ions mark ed “reserved” or “undefined .” Intel reserves these for futu re definitio n and shall ha ve no responsibility whatsoever for conflicts or inco mp atib ilities arising from f utu re c hanges to them. The infor mation here is subject t o change without notice. Do not finalize a design with this information.
The products described in this document may contain design defects or errors known as errata which may cause the product to deviate from published specifications. Current characterized errata are available on request.
Contact your local Intel sales office or your distributor to obtain the latest specifications and before placing your product order. Copies of documents which have an order number and are referenced in this document, or other Intel literature, may be obtained by calling 1-800-548-
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*Other names and brands may be claimed as the property of others. Copyright © 2008, Intel Corporati on . All righ ts reserved.
Intel® 5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications TDG July 2008 2 Order Number: 318676-003US
®
5100 MCH Chipset
Intel

Contents

1.0 Introduction..............................................................................................................6
1.1 Design Flow........................................................................................................6
1.2 Definition of Terms ..............................................................................................7
1.3 Related Documents .............................................................................................8
1.4 Thermal Simulation ................................ ........................... .... .......................... ....9
2.0 Packaging T e c h nology...............................................................................................9
2.1 Package Mechanical Requirements.......................................................................11
3.0 Thermal Specifications ............................................................................................ 12
3.1 Thermal Design Power (TDP) .............................................................................. 12
3.2 Case Temperature............................................................................................. 12
4.0 Thermal Solution Requirements...............................................................................12
4.1 Characterizing the Thermal Solution Requirement.................................................. 12
5.0 Thermal M etrology .................................................................................................. 15
5.1 MCH Case Measurement............... .... .......................... ........................... .... ......... 15
5.1.1 Supporting Test Equipment....................... .......................... .... ................. 15
5.1.2 Thermal Calibration and Controls.............................................................. 16
5.1.3 IHS Groove ........................................................................................... 16
5.1.4 Thermocouple Conditioning and Preparation............................................... 18
5.1.5 Thermocouple Attachment to IHS............................................................. 18
5.1.6 Curing Process....................................................................................... 22
5.1.7 Thermocouple Wire Management.............................................................. 23
5.2 Power Simulation Software .................. ........................... .... .......................... ......24
6.0 Reference Thermal Solutio n..................................................................................... 24
6.1 AdvancedTCA* Reference Heatsink...................................................................... 25
6.1.1 Thermal Performance .... ........................... .......................... .... ................. 25
6.1.2 Mechanical Design Envelope .................................................................... 25
6.1.3 Board-level Components Keepout Dimensions ............................................ 26
6.1.4 Torsional Clip Heatsink Thermal Solution Assembly ..................................... 26
6.1.5 Heatsink Orientation ............................................................................... 27
6.1.6 Extruded Heatsink Profiles ........................................... .......................... .. 27
6.1.7 Mechanical Interface Material...................................................................27
6.1.8 Thermal Interface Material . .......................... ........................... .... ............. 27
6.1.8.1 Effect of Pressure on TIM Performance......................................... 28
6.1.9 Heatsink Clip ......................................................................................... 28
6.1.10 Clip Retention Anchors............................................................................28
6.1.11 Reliability Guidelines............................................................................... 28
6.2 CompactPCI* Reference Heatsink ................. .... .......................... .... ..................... 29
6.2.1 Component Overview.............................................................................. 29
6.2.2 Thermal Solution Performance Characteristics ........ .... .......................... .... .. 30
7.0 Reliability Guidelines............................................................................................... 30
A Mechanical Drawings............................................................................................... 31
B Thermal Solution Component Suppliers ................................................................... 40
July 2008 TDG Order Number: 318676-003US 3
Intel® 5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications
Intel® 5100 MCH Chipset

Figures

1 Thermal Design Process ............................ .......................... .... ........................... ........ 7
2 MCH Package Dimensions (Top View)..........................................................................10
3 MCH Package Dimensions (Side View).........................................................................10
4 MCH Package Dimensions (Bottom View).....................................................................11
5 Processor Thermal Characterization Parameter Relationsh ip s ..........................................13
6 IHS Groove Dimensions.............................................................................................17
7 Orientation of Thermocouple Groove Relative to Package Pin..........................................18
8 Bending Tip of Thermocouple ......... ........................... .... .......................... ...................18
9 Securing Thermocouple Wires with Kapton Tape Prior to Attach ......................................19
10 Thermocouple Bead Placement...................................................................................20
11 Positioning Bead on Groove .......................................................................................20
12 Using 3D Micromanipulator to Secure Bead Location................ ........................... .... .......21
13 Measuring Resistance between Thermocouple and IHS ..................................................21
14 Applying Adhesive on Thermocouple Bead....................................................................22
15 Thermocouple Wire Management in Groove..................................................................23
16 Removing Excess Adhesive from IHS............................................. .......................... ....23
17 Filling Groove with Adhesive ............................................ ........................... ............... 2 4
18 Torsional Clip Heatsink Measured Thermal Performance versus Approach Velocity .............25
19 AdvancedTCA* Torsional Clip Heatsink Volumetri c Envel op e for MCH Heatsi nk ... ............... 2 6
20 Torsional Clip Heatsink Assembly................................................................................27
21 Isometric View of the CompactPCI* Reference Heatsink .... .......................... ...................29
22 CompactPCI* Reference Heatsink Thermal Performance.................................................30
23 AdvancedTCA* Heatsink Assembly Drawing .................................................................32
24 AdvancedTCA* Heatsink Drawing................................................................................33
25 AdvancedTCA* Component Keepout Zone....................................................................34
26 CompactPCI* Heatsink Assembly Drawing .............. ........................... ... .......................35
27 CompactPCI* Heatsink Drawing .. ........................... ........................... ... .......................36
28 CompactPCI* Component Keepout Zone............................ .... ........................... ...........37
29 Torsional Clip Heatsink Clip Drawing ...........................................................................38
30 TIM2 Drawing .... ... ........................... ........................... .......................... .... ............... 3 9

Tables

1 Definition of Terms .................................................................................................... 7
2 Related Documents.................................................................................................... 8
3Intel 4 Required Heatsink Thermal Performance (Ψ
5 Thermocouple Attach Support Equipment ....................................................................16
6 Honeywell* PCM45F TIM Performance as Function of Attach Pressure ..............................28
7 Reliability Guidelines.................................................................................................29
8 Reliability Requirements ............................................................................................30
9 Mechanical Drawing List ............................................................................................31
10 MCH Torsional Clip Heatsink Thermal Solution ..............................................................40
®
5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications
Intel TDG July 2008 4 Order Number: 318676-003US
®
5100 Memory Controller Hub Chipset Thermal Speci fi cati ons...................... .... .......12
).............................................................15
CA
®
5100 MCH Chipset
Intel

Revision History

Date Revision Description
Added the CompactPCI* reference solution
July 2008 003
February 2008 002 Updated the TDP
November 2007 001 Initial release

Revision Number Descriptions

Revision Associated Life Cycle Milestone Release Information
0.0 POP L3 Closure Initial Documentation - Typically Internal Only
0.1–0.4 When Needed Project Dependent - Typically Internal Only
0.5 Design Win Phase First, Required Customer Release
0.6–0.7 When Needed Project Dependent
0.7 Simulations Complete Second, Recommended Customer Release
0.8–0.9 When Needed Project Dependent
1.0 First Silicon Samples Requi r ed Customer Relea se
1.1–1.4 When Needed Project Dependent (Recommended)
1.5 Qualification Silicon Samples Project Dependent
1.6–1.9 When Needed Project Dependent
NDA - 2.0
Public - XXXXXX-001
2.1 and up When Needed Project Dependent
Note: Rows hi gh lighted in gray are required revisions.
Added Figure 26, Figure 27, and Figure 28 Updated the supplier information
Max config
First SKU Launch Requi r ed Customer Relea se - Product Launch
value to 25.7 W in Table 3
July 2008 TDG Order Number: 318676-003US 5
Intel® 5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications

1.0 Introduction

As the complexity of computer systems increases, so do the power dissipation requirements. Care must be taken to ensure that the additional power is properly dissipated. Typical methods to improve heat dissipation include selective use of ducting, and/or passive heatsinks.
The goals of this document are to :
• Outline the thermal and mechanical operating limits and specifications for the
• Describe refer ence thermal solut ions that meet the spec ificati on of th e Intel
Properly designed thermal solutions provide adequate cooling to maintain the Intel 5100 MCH Chipset die temperatures at or below thermal specifications. This is accomplished by providing a low local-ambient temperature , ensu ring adequate local airflow, and m inimizi ng the di e to local- ambien t thermal re sistance . By main taining the Intel designer can ensure the proper functionality, performance, and reliability of the chipset. Operation outside the functional limits can degrade system performance and may cause permanent changes in the operating characteristics of the component.
The simplest and most cost effective method to improve the inherent system cooling characteristics is through careful chassis design and placement of fans, vents, and ducts. When additional cooling is required, component thermal solutions may be implemented in conjunction with system thermal solutions. The size of the fan or heatsink can be varied to balance size and space constraints with acoustic noise.
This document addresses thermal design and specifications for the Intel Chipset components only . For thermal design information on other chipset components, refer to the respective component datasheet. For the ICH9R, refer to the Intel Controller Hub 9 (ICH 9) F a mily Thermal and Mechanical Design Guidelines.
®
5100 Memory Controller Hub C hi ps et (Intel® 5100 MCH Chipset )
Intel
MCH Chipset
®
5100 MCH Chipset die temperature at or below the specified limits, a system
Intel® 5100 MCH Chipset
®
5100
®
®
5100 MCH
®
I/O
Note: Unless otherwise specified, the term “MCH” refers to the Intel® 5100 MCH Chipset.

1.1 Design Flow

To develop a reliable, cost-effective thermal solution, several tools have been provided to the system designer. Figure 1 illustrates the design process implici t to this d ocument and the tools ap p r op r ia t e for ea ch step.
®
5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications
Intel TDG July 2008 6 Order Number: 318676-003US
®
Package Level Thermal Models
Thermal Model User’s Guide
Step 1: Thermal Simulation
Reference Heatsinks
Reference Mounting Hardware
Vendor Contacts
Step 2: Heatsink Design
and Selection
Step 3: Thermal Validation
Thermal Testing Software
Thermal Test Vehicle
User Guides
5100 MCH Chipset
Intel

Figure 1. Thermal Design Process

1.2 Definition of Terms

Table 1. Definition of Terms

July 2008 TDG Order Number: 318676-003US 7
Term Definition
Flip Chip Ball Grid Array. A package type defined by a plastic substrate where
FC-BGA
BLT
ICH9 I/O Controller Hub 9 IHS Integrated Heat Spreader
MCH
T
case_max
T
case_min
TDP
TIM Thermal Interface Material
Ψ
CA
Ψ
CS
Ψ
SA
a die is mounted using an underfill C4 (Controlled Collapse Chip Connection) attach style. The primary electrical interface is an array of solder balls attached to the substrate opposite the die. Note: The device arrives at the cus tomer with solder balls atta ch e d.
Bond line thickness. Final settled thickness of the thermal interface material after installation of heatsink.
Memory controller hub. The chipset component that contains the processor interface, the memory interface, the PCI Express* interface and the ESI interface.
Maximum allowed component temperature. This temperature is measured at the geometric center of the top of the package IHS.
Minimum allowed comp onent tem per ature. This temp era ture is meas ured at the geometric center of the top of the package IHS.
Thermal design power. Thermal solutions should be design e d to di ssipate this target power level. TDP is not the maximum power that the chipset can dissipate.
Case-to-ambient thermal characterization parameter. A measure of the thermal solution thermal performance including TIM using the thermal design power. Defined as (T
Case-to-sink thermal characterization parameter. A measure of the TIM thermal performance using the ther m a l desig n powe r. Defined as (T
) / TDP
T
LA
Sink-to-ambient thermal characterization parameter. A measure of heatsink thermal performance using the ther m a l desig n powe r. Defined as (T
) / TDP
T
LA
Intel® 5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications
- TLA) / TDP
CASE
CASE
CASE
-
-

1.3 Related Documents

Intel® 5100 MCH Chipset
Intel® Electronic Desi gn Kits (EDKs) provide online, real-tim e collateral updates. The following links ta ke you to the EDK server and require you to log into Intel Link (IBL).
Quad-Core and Dual-Co r e Intel® Xeon® Process or 5000 Sequence with Intel®
5100 Memory Controll er Hub Chip set for C ommunica tions , Embedd ed, and Stor age Applications
Intel® Core™2 Duo Processors T9400 and SL9400 and Intel® 5100 Memory
Controller Hub Chipset for Commun ications and Embedd ed Applications
The reader of this specification should also be familiar with material and concepts presented in the documents list ed in Table 2.

Table 2. Related Documents (Sheet 1 of 2)

Document Document Number/URL
BGA/OLGA Assembly Development Guide Note 1 Dual-Core Intel Dual-Core Intel
Update Dual-Core Intel
Mechanical Design Guidelines Dual-Core Intel Dual-Core Intel
Update Dual-Core Intel
Mechanical Design Guidelines Dual-Core Intel
Applications Thermal/Mechanical Design Guidelines
®
Intel
5000 Series Chipset Memory Controller Hub (MCH)
Thermal/Mechanical Design Guide
®
5100 Memory Controller Hub Chipset (embedded) –
Intel External Design Specification (EDS) Addendum
®
Intel
5100 Memory Controller Hub Chipset (embedded) –
Maximum Power Application
®
Intel
5100 Memory Controller Hub Chipset Datasheet http://www.intel.com/ (318378)
®
Intel
5100 Memory Controller Hub Chipset Specification Update http://www.intel.com/ (318385)
Intel® Core™2 Duo Processor, Intel® Core™2 Solo Processor and
®
Core™2 Extreme Processor on 45-nm Process Datasheet
Intel
®
Intel
Core™2 Duo Processor, Intel® Core™2 Solo Processor and
®
Intel
Core™2 Extreme Processor on 45-nm Process
Specification Update
®
Intel
Core™2 Duo Processo rs on 45- n m pr oc es s for Embedded
Applications Thermal Design Guide
®
Intel
Core™2 Duo Processors T9400 and SL9400 and Intel® 5100 Memory Controller Hub Chipset for Communications and Embedded Applications – Platform Design Guide
®
I/O Controller Hub 9 (ICH9) Family Datasheet http://www.intel.com/ (316972)
Intel
®
Intel
I/O Controller Hub 9 (ICH9) Family Specification Update http://www.intel.com/ (316973)
Notes:
1. Contact your Intel sales representative. Some documents may not be available at this time.
®
Xeon® Processor 5100 Series Datasheet http://www.intel.com/ (313355)
®
Xeon® Processor 5100 Series Specification
®
Xeon® Processor 5100 Series Thermal/
®
Xeon® Processor 5200 Series Datasheet http://www.intel.com/ (318590)
®
Xeon® Processor 5200 Series Specification
®
Xeon® Processor 5200 Series Thermal/
®
Xeon® Processor LV 5138 in Embedded
®
Business
http://www.intel.com/ (313356)
http://www.intel.com/ (313357)
http://www.intel.com/ (318586)
http://www.intel.com/ (318675)
http://www.intel.com/ (315225)
http://www.intel.com/ (313067)
Note 1
Note 1
http://www.intel.com/ (320120)
http://www.intel.com/ (320121)
http://www.intel.com/ (320028)
Note 1
®
5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications
Intel TDG July 2008 8 Order Number: 318676-003US
®
5100 MCH Chipset
Intel
Table 2. Related Documents (Sheet 2 of 2)
Document Document Number/URL
Intel® I/O Controller Hub 9 (ICH9) Family Thermal and Mechanical Design Guidelines
®
Quad-Core and Dual-Core Intel Sequence with Intel Communications, Embedded, and Storage Applications – Platform Design Guide
Quad-Core Intel Quad-Core Intel
Update Quad-Core Intel
Mechanical Design Guidelines Quad-Core Intel Quad-Core Intel® Xeon® Processor 5400 Series Specification
Update Quad-Core Intel
Mechanical Design Guidelines Quad-Core Intel
Applications Thermal and Mechanical Design Guidelines Various system thermal design suggestions http://www.formfactors.org
Notes:
1. Contact your Intel sales representative. Some documents may not be available at this time.
®
5100 Memory Controller Hub Chipset for
®
Xeon® Processor 5300 Series Datasheet http://www.intel.com/ (315569)
®
Xeon® Processor 5300 Series Specification
®
Xeon® Processor 5300 Series Thermal/
®
Xeon® Processor 5400 Series Datasheet http://www.intel.com/ (318589)
®
Xeon® Processor 5400 Series Thermal/
®
Xeon® Processor L5318 in Embedded
Xeon® Processor 5000
http://www.intel.com/ (316974)
Note 1
http://www.intel.com/ (315338)
http://www.intel.com/ (315794)
http://www.intel.com/ (318585)
http://www.intel.com/ (318611)
http://www.intel.com/ (318474)

1.4 The rmal Simulation

Intel provides thermal simulation model s of t he Intel® 5100 MCH Chipset and associated user’s guides to aid system designers in simulating, analyzing, and optimizing their th ermal solutions in an integrated, system-level environment. The models are for use with the commercially available Computational Fluid Dynamics (CFD)-based thermal analys is tool s Flomeri cs* FLO THE RM* (ve rsion 5.1 or higher) an d Fluent* Icepak* (v ersion 4.3. 10 or higher). Co ntact your In tel field sa les representat ive to order the thermal models and us er’s guides.

2.0 Packaging Technology

Intel® 5100 MCH Chipset-based plat forms consist of two individual comp onents: the
®
5100 MCH Chipset and the ICH9R. The Int e l® 5100 MCH Chipset uses a 42.5
Intel mm, 10-layer fl ip chip ball grid array (FC-BGA) pa ckage (see Figure 2, Figure 3, and
Figure 4). For information on the ICH9R package, refer to the Intel
9 (ICH9) Family Thermal and Mechanical Design Guidelines.
®
I/O Controller Hub
July 2008 TDG Order Number: 318676-003US 9
Intel® 5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications

Figure 2. MCH Package Dime nsions (Top View)

MCH
IHS
Handling
Exclusion
Area
42.5 mm.
42.5 mm.38.5 mm.
38.5 mm,
0.20
–C–
IHS
Substrate
0.435 ± 0.025 mm See note 3
Seating Plane
2.44 ± 0.071 mm
See note 1.
Notes:
1. Primary datum -C- and seating plan are defined by the spherical crowns of the solder balls (shown before motherboard attach)
2. All dimensions and tolerances conform to ANSI Y14.5M-1994
3. BGA has a pre-SMT height of 0.5mm and post-SMT height of 0.41-0.46mm
4. Shown before motherboard attach; FCBGA has a convex (dome shaped) orientation before reflow and is expected to have a slightly concave (bowl shaped) orientation after reflow
0.20
See note 4.
3.79 ± 0.144 mm
4.23 ± 0.146 mm
Intel® 5100 MCH Chipset

Figure 3. MCH Package Dim ensions (Side Vi ew)

®
5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications
Intel TDG July 2008 10 Order Number: 318676-003US
®
42.5 + 0.05
11 252321191715139753127293733 3531
2822 26242018161412108642 36343230 38
A
AJ
AE AC AA
U R
N
L
J
G
E
C
W
AG
AL
AN
AR
AU
AH
AF
AD
AB
Y
V T
P
M K
H
F
D
AK
AM
AP
AT
AV
B
A
B
42.5 + 0.05 C A0.2
- A -
37X 1.092
20.202
20.202
37X 1.092
5100 MCH Chipset
Intel

Figure 4. MCH Package Dimensions (Bottom View)

Notes:
1. All dimensions are in millimeters.
2. All dimensions and tolerances conform to ANSI Y14.5M-1994.

2.1 Package Mechanical Requirements

Note: The heatsink attach solutions must not include continuous stress to the chipset
July 2008 TDG Order Number: 318676-003US 11
The Intel® 5100 MCH Chipset package has an integrated heat spreader (IHS) that is capable of sustaining a maximum static normal load of 15 lbf. These mechanical load limits must not be exceeded during heatsink installation, mechanical stress testing, standard shipping conditions and/or any other use condition.
package with the exc eption of a uniform lo a d to maintain the heatsink-to-pac kage thermal interfac e.
Intel® 5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications
Intel® 5100 MCH Chipset
Note: These spe c i fic a tions apply to unifor m co mp r e s s ive loa d ing in a direction perpe nd icular
to the IHS top surface.
Note: These specifications are based on limited testing for design characterization. Loading
limits are for the package only.

3.0 Thermal Specifications

3.1 Thermal Design Power (TDP)

Analysis indicates that real applications are unlikely to cause the MCH component to consume maximum power dissipation for sustained time periods. Therefore, i n order to arrive at a more realistic power level for thermal design purposes, Intel characterizes power consumption based on known platform benchmark applications. The resulting power consumption is referred to as the Thermal Design Power (TDP). TDP is the target power level to which th e thermal solutions should be designed. TDP is not the maximum power that the chipset can dissipate.
FC-BGA packages have a poor heat transfer capability into the board and have a minimal thermal capability without a thermal solution. Intel recommends that system designers plan for a heatsink when using the Intel

3.2 Case Temperature

To ensure proper operation and reliability of the Intel® 5100 MCH Chipset, the case temperatures must be at or between the maximum/mini mum operating temperature ranges as specified in Table 3. System and/or component level thermal solutions are required to mainta in these temperatur e specifications. Refer to Section 5.0, “Thermal
Metrology” on page 15 for guidelines on accurately measuring package case
temperatures.
®
5100 MCH Chipset.
®
Table 3. Intel
5100 Memory Controller Hub Chipset Thermal Specifications
Parameter Value Notes
T
case_max
T
case_min
TDP
Max config
TDP
Typical ATCA config
TDP
Typical UP config
105 °C
5 °C
25.7 W DP FSB 1333, 2 channel DDR2 667, 3 x8 PCI Express*
23.0 W DP FSB 1067, 2 channel DDR2 533, 3 x8 PCI Express*
19.5 W UP FSB 1067, 1 channel DDR2 533, 1 x8 PCI Express*

4.0 Thermal Solution Requirements

4.1 Characterizing the Thermal Solution Requirement

The idea of a “thermal characterization parameter” Ψ (the Greek letter Ps i) is a convenient way to characterize the performance needed for the thermal solution and to compare thermal solutions in identical situations (in other words, heating source, local ambient conditions, and so forth). The thermal characterization parameter is calculated using total package power; whereas, actual thermal resistance, θ (theta), is calculated using actua l po wer dissipated be tween two points. Mea s uring actual power dissipated into the heatsi nk is difficult, beca use some of the power is dissipated through a heat transfer into the package and board.
®
5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications
Intel TDG July 2008 12 Order Number: 318676-003US
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