A Guide for Technically Qualified Assemblers of Intel® Identified Subassemblies/
Products
Intel Order Number E52880-005
Disclaimer
®
Information in this document is provided in connection with Intel
products. No license, express or implied, by
estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Intel's
Terms and Conditions of Sale for such products, Intel assumes no liability whatsoever, and Intel disclaims any
express or implied warranty, relating to sale and/or use of Intel products including liability or warranties relating to
fitness for a particular purpose, merchantability , or infringement of any patent, copyright or other intellectual property
right. Intel products are not designed, intended or authorized for use in any medical, life saving, or life sustaining
applications or for any other application in which the failure of the Intel product could create a situation where
personal injury or death may occur. Intel may make changes to specifications and product descriptions at any time,
without notice.
Intel server boards contain a number of high-density VLSI and power delivery components that need adequate
airflow for cooling. Intel's own chassis are designed and tested to meet the intended thermal requirements of these
components when the fully integrated system is used together. It is the responsibility of the system integrator that
chooses not to use Intel developed server building blocks to consult v endor datasheets and operating parameters to
determine the amount of airflow required for their specific application and environmental conditions. Intel Corporation
can not be held responsible if components fail or the server board does not operate correctly when used outside any
of their published operating or non-operating limits.
Intel, Intel Pentium, and Intel Xeon are trademarks or registered trademarks of Intel Corporation or its subsidiaries in
the United States and other countries.
Thank you for purchasing and using the Intel® Server System SR1600UR.
This manual is written for system technicians who are responsible for troubleshooting,
upgrading, and repairing this server system. This document provides reference
information, feature information, and step by step instructions on how to add and replace
components on the server system. For the latest version of this manual, see
Chapter 1 provides information on the contents of each server system and a list of
reference resources. This includes a list of technical documents that give additional details
on the Intel
®
Server System SR1600UR, and the location where they can be found.
Chapter 2 provides a brief overview of the server system. This includes a list of the server
system features, illustrations of the product, and product diagrams to help you identify
components and their locations.
Chapter 3 provides instructions on adding and replacing components. It provides step-bystep instructions and diagrams for installing or replacing components such as the fans,
power supply, drives, and other components.
Chapter 4 provides instructions on using the utilities that are shipped with the board or
that may be required to update the system. This includes information for navigating
through the BIOS Setup screens, performing a BIOS update, and resetting the password or
BIOS defaults.
The back of this manual provides technical specifications, regulatory information,
“getting help” information, and the warranty.
Intel® Server System SR1600UR Service Guideiii
ivIntel® Server System SR1600UR Service Guide
Safety Information
Important Safety Instructions
Read all caution and safety statements in this document before performing any of the
instructions. See also Intel Server Boards and Server Chassis Safety Information on the
Lesen Sie zunächst sämtliche Warn- und Sicherheitshinweise in diesem Dokument, bevor
Sie eine der Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu
Intel-Serverplatinen und Servergehäusen auf der Intel
oder unter http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
®
Server Deployment T oolkit 3.0 CD
Consignes de sécurité
Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce
document avant de suivre toute instruction. Consultez Intel Server Boards and Server
Chassis Safety Information sur le Intel
rendez-vous sur le site
Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar
cualquiera de las instrucciones. Vea Intel Server Boards and Server Chassis Safety
Information en el Intel
Heed safety instructions: Before working with your server product, whether you are
using this guide or any other resource as a reference, pay close attention to the safety
instructions. You must adhere to the assembly instructions in this guide to ensure and
maintain compliance with existing product certifications and approvals. Use only the
described, regulated components specified in this guide. Use of other products/
components will void the UL listing and other regulatory approvals of the product and
will most likely result in noncompliance with product regulations in the region(s) in which
the product is sold.
System power on/off: The power button DOES NOT turn off the system AC power. To
remove power from system, you must unplug the AC power cord from the wall outlet.
Make sure the AC power cord is unplugged before you open the chassis, add, or remove
any components.
Hazardous conditions, devices and cables: Hazardous electrical conditions may be
present on power, telephone, and communication cables. Turn off the server and
disconnect the power cord, telecommunications systems, networks, and modems attached
to the server before opening it. Otherwise, personal injury or equipment damage
can result.
Electrostatic discharge (ESD) and ESD protection: ESD can damage disk drives,
boards, and other parts. We recommend that you perform all procedures in this chapter
only at an ESD workstation. If one is not available, provide some ESD protection by
wearing an antistatic wrist strap attached to chassis ground any unpainted metal surface on
your server when handling parts.
ESD and handling boards: Always handle boards carefully. They can be extremely
sensitive to ESD. Hold boards only by their edges. After removing a board from its
protective wrapper or from the server, place the board component side up on a grounded,
static free surface. Use a conductive foam pad if available but not the board wrapper. Do
not slide board over any surface.
Installing or removing jumpers: A jumper is a small plastic encased conductor that slips
over two jumper pins. Some jumpers have a small tab on top that you can grip with your
fingertips or with a pair of fine needle nosed pliers. If your jumpers do not have such a tab,
take care when using needle nosed pliers to remove or install a jumper; grip the narrow
sides of the jumper with the pliers, never the wide sides. Gripping the wide sides can
damage the contacts inside the jumper, causing intermittent problems with the function
controlled by that jumper. Take care to grip with, but not squeeze, the pliers or other tool
you use to remove a jumper, or you may bend or break the pins on the board.
Light-Guided Diagnostic LEDs - Standard Control Panel .............................. 13
®
Local Control Panel...................................................................................... 21
®
Local Control Panel .......................... 37
Intel® Server System SR1600UR Service Guidexv
Figure 43. Removing the Small Air Baffle............................................................................... 56
Figure 44. Installing the Small Air Baffle................................................................................. 57
Figure 45. Removing Fixed Mount Drive Carrier from the Server System.............................. 58
Figure 46. Removing the Drive Blank from the Fixed Hard Drive Carrier............................... 58
Figure 47. Installing Fixed Hard Drive into the Carrier............................................................ 59
Figure 48. Installing the Hard Drive Cables............................................................................ 60
Figure 49. Removing Fixed Hard Drive from the Server System............................................ 60
Figure 50. Removing Hot-swap Disk Carrier from the Server System.................................... 61
Figure 51. Removing Retention Device from Drive Carrier..................................................... 62
Figure 52. Installing Hard Drive into Carrier............................................................................ 62
Figure 53. Installing Drive Assemby into the Server System.................................................. 62
Figure 54. Installing an Optical Drive into the Drive Tray........................................................ 64
Figure 55. Installing an Optical Drive Assembly into the Server System................................ 65
Figure 56. Connecting the Optical Device Data Cable ........................................................... 65
Figure 57. Removing the Slimline Optical Drive Assembly from the Server System.............. 66
Figure 58. Removing the Slimline Optical Drive from the Tray............................................... 67
Figure 59. Installing the I/O Expansion Module to the Server System.................................... 69
Figure 60. Removing the I/O Expansion Module from the Server System............................. 70
®
Figure 61. Removing the Intel
Figure 62. Installing the Intel
Figure 63. Connecting the Intel
Figure 64. Installing the Intel
Figure 65. Removing the Intel
Figure 66. Installing the Intel
Server System SR1600UR Feature Summary ..................................................6
Intel® Server System SR1600UR Service Guidexvii
xviiiIntel® Server System SR1600UR Service Guide
1Server System Contents and
References
There are two versions of the Intel® Server System SR1600UR:
•Intel
•Intel
Unless noted otherwise, all references to the Intel
both product codes.
Server System Contents
®
Server System SR1600UR (fixed mount hard drive system)
®
Server System SR1600URHS (hot-swap hard drive system)
®
Server System SR1600UR refer to
The Intel® Server System SR1600UR ships with the Intel® Server Board S5520UR. For
information about the server board, see the IntelProduct Specification.
The contents of each server system are listed below.
Intel® Server System SR1600UR Contents
Your Intel® Server System SR1600UR (fixed mount hard drive system) ships with the
following items:
•Intel
•One 600-W power supply, installed in the server system
•Full-length and full-height PCI Express* riser card assembly, installed in the
•Standard control panel module and cables (I/O and USB), installed in the
•Three 3.5-inch fixed mount drive trays with drive filler blanks, installed in the
•System fan board and fan board I/O cable, installed in the server system
•System fan assembly, including five dual-rotor fans, installed in the server system
®
Server Board S5520UR, installed in the server system
server system
server system
server system
®
Server Board S5520UR Technical
•Processor air duct, installed in the server system
•Two processor heatsinks, installed in the server system
•Blue plastic air baffle, installed in the server system
•A box of hardware components, referred to herein as the “hardware box”
Intel® Server System SR1600UR Service Guide1
•Optical drive tray assembly, in the hardware box
•Optical drive cable, in the hardware box
•Slimline peripheral bay filler panel, in the hardware box
•Three SATA cables, in the hardware box
•Rack handles, in the hardware box
•Attention document, in the server system product box
•Quick Start User's Guide, in the server system product box
•Intel
•Intel
®
Server Deployment Toolkit 3.0 CD
®
System Management Software DVD
Intel® Server System SR1600URHS Contents
Your Intel® Server System SR1600URHS (hot-swap hard drive system) ships with the
following items:
•Intel
•One 600-W power supply, installed in the server system
•Full-length and full-height PCI Express* riser card assembly, installed in the
®
Server Board S5520UR, installed in the server system
server system
•Standard control panel module and cables (I/O and USB), installed in the
erver system
•Three 3.5-inch hot-swap drive trays with drive filler blanks, installed in the
server system
•System fan assembly, including five dual-rotor fans, installed in the server system
•Processor air duct, installed in the server system
•Two processor heatsinks, installed in the server system
•Blue plastic air baffle, installed in the server system
•A box of hardware components, referred to herein as the "hardware box"
•Bridge board, in the hardware box
•Optical drive tray assembly, in the hardware box
•Optical drive cable, in the hardware box
•Slimline peripheral bay filler panel, in the hardware box
•Rack handles, in the hardware box
•Attention document, in the server system product box
•Quick Start User's Guide, in the server system product box
•Intel
•Intel
®
Server Deployment Toolkit 3.0 CD
®
System Management Software DVD
2Intel® Server System SR1600UR Service Guide
Note: One of the two hot-swap backplane kits must be ordered separately in order to make the
system operational. The following kits are available for purchase:
•Passive hot-swap backplane (Product Order Code: ASR1500PASBP)
•Active hot-swap backplane (Product Order Code: ASR1500SASBP)
Additional Information and Software
If you need more information about this product or information about the accessories that
can be used with this server system, use the following resources.
Table 1. Server System References
For this information or
software
For in-depth technical
information about the
server system, including
subsystem overviews and
mechanical drawings
For in-depth technical
information about the
server board, including
board layout, connector
pin-outs, timing
information, mechanical
drawings and LED
information
For basic BIOS settings
and chipset information
If you just received this
product and you need to
assemble your system
and install components
Accessories or other Intel
server products
Use this Document or Software
Intel® Server System SR1600UR Technical Product Specification
Av a ilable at:
This chapter briefly describes the main features of the server system. This chapter
provides illustrations of the product, a list of the server system features, and diagrams
showing the location of important components and connections on the serv er system.
Figure 1. Intel
®
Server System SR1600UR
Intel® Server System SR1600UR Service Guide5
Server System Feature Overview
Table 2 summarizes the features of the server system.
®
Table 2. Inte l
FeatureDescription
Server System SR1600UR Feature Summary
Dimensions
• 1.703 inches (43.3 mm) high
• 16.90 inches (430 mm) wide
• 27.19 inches (690.6 mm) deep
• 34 pounds (15.4 kg) - max chassis weight
®
Server BoardIntel
ProcessorSupport for one or two Intel
Server Board S5520UR
Socket B pac ka ge wi t h up to 95 W Th ermal Design Power (TDP)
This section helps you identify the components of your server system. If you are near the
system, you can also use the Quick Reference Label provided on the inside of the chassis
cover to assist in identifying components.
A.Rack handlesH.System Fan Assembly
B.Air BaffleI.Fan Board used in fixed mount hard drive
C.Power SupplyJ.Control panel (standard control panel
D.Server BoardK.Hard drive bays (drives not included):
Intel® Server System SR1600UR Service Guide9
E.PCI add-in riser assemblyL.Slimline Optical Drive Bay (drive not
F.PCI card bracket (full-height)M. Front bezel (optional
G. Processor air duct
system /
Backpane used in hot-swap hard drive
system
shown)
• Three fixed hard drives supported in fixed
mount hard drive system
• Three hot-swap drives supported in hot-
swap hard drive system
included)
Figure 2. Server System Components
Intel® Light-Guided Diagnostics
The server system contains the following diagnostic LEDs, each providing the following
functions:
•The System Status LED on the front and back panels (see Figure 3 and Figure 6)
shows the overall health of the system (green, blinking green, blinking amber,
amber, off) .
•The System Identification LED on the front and back panel (see Figure 3 and
Figure 6) helps identify the server from among several servers. The ID LED is off
by default, and blue when activated by button or software.
•DIMM Fault LEDs on the server board (see Figure 3) help identify failed and failing
DIMM slots. The DIMM fault LEDs turn on (amber) if there is a DIMM fault.
•POST Code Diagnostic LEDs on the server board (see Figure 3) change color or
state (off, green, red, amber) according to the POST sequence.
•The 5V-STBY LED on the server board (see Figure 3) is illuminated (green) when
AC power is applied.
•Fan Fault LEDs on the fan board (in the fixed mount hard drive system - see
Figure 4) or hot-swap backplane (in the hot-swap hard drive system - see Figure 5)
help identify failed and failing fans. The fan fault LEDs turn on (amber) if there is a
fan fault.
10Intel® Server System SR1600UR Service Guide
A
B
C
D
E
J
F
G
I
J
A.POST Code Diagnostic LEDsB.System Identification LED
C.Status LEDD.Memory 1 Fan Fault LED
E.CPU 1 Fan Fault LEDF.CPU 1 DIMM Fault LEDs
G. CPU 2 Fan Fault LEDH.Memory 2 Fan Fault LED
I.CPU 2 DIMM Fault LEDsJ.5V Standby LED
Figure 3. Intel® Light-Guided Diagnostic LEDs - Server Board
Intel® Server System SR1600UR Service Guide11
H
AF002833
E
D
C
A.Fan 1 Fault LEDB.Fan 2 Fault LED
C.Fan 3 Faul t LEDD.Fan 4 Faul t LED
E.Fan 5 Fault LED
Figure 4. Intel® Light-Guided Diagnostic LEDs - Fan Board
B
A
AF003000
E
D
C
B
A
AF003001
A.Fan 1 Fault LEDB.Fan 2 Fault LED
C.Fan 3 Faul t LEDD.Fan 4 Faul t LED
E.Fan 5 Fault LED