Intel Raptor AT User Manual

T
Raptor A
Motherboard
Installation Guide
Introduction
Table of Contents
Notice
Introduction
...................................................... IV
.......................................... V
Chapter 1 Pre-Configuration
Step 1 Setting the Jumpers
Jumper Locations ............................................................. 4
CMOS Reset....................................................................... 5
Disk-on-Chip Selection..................................................... 5
Flash BIOS Write Protect ................................................. 5
Clock Speed Selection ..................................................... 6
Watchdog Timer Selection............................................... 6
On-board Ethernet ............................................................ 7
ATX Power Supply Enhancements ................................. 7
Step 2 DRAM, CPU, Disk-on-Chip and Cables Installation
Raptor AT Memory Configuration ................................... 8
CPU Installation ................................................................ 8
Disk-on-Chip installation................................................ 10
Installing Cables ............................................................. 10
Power and Control Panel Cables................................... 10
Installing Peripheral Cables........................................... 10
Index of Connectors ....................................................... 13
8
3
......1
Chapter 2 HIFLEX BIOS
Setup
Standard Setup ............................................................... 16
Advanced CMOS Setup .................................................. 17
Advanced Chipset Setup................................................ 21
Power Management Setup ............................................. 25
PCI/Plug and Play Setup ................................................ 28
Peripheral Setup ............................................................. 31
Auto Detect Hard Disk .................................................... 34
............................15
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Raptor AT – Installation Guide
Change User Password .................................................. 34
Change Supervisor Password....................................... 35
Change Language Settings............................................ 35
Auto Configuration with Optimal Settings ................... 35
Auto Configuration with Fail-Safe Settings.................. 36
Save Settings and Exit ................................................... 36
Exit without Saving......................................................... 36
Chapter 3 Upgrading
Upgrading the System Memory ..................................... 37
Upgrading the Microprocessor...................................... 37
....................37
Appendix A Technical
Specifications
Chipsets ........................................................................... 39
System Memory .............................................................. 39
Bios .................................................................................. 39
Embedded I/O .................................................................. 40
Industrial Devices ........................................................... 41
Miscellaneous ................................................................. 41
Memory Map .................................................................... 43
DMA Channels................................................................. 43
I/O Map ............................................................................. 44
On-board Devices ........................................................... 45
PCI Configuration Space Map........................................ 45
Interrupts ......................................................................... 46
PCI Interrupt Routing Map ............................................. 46
SMBUS ............................................................................. 47
Connectors Pin-out......................................................... 47
..........39
Appendix B Flash BIOS
programming
Appendix C Disk-On-Chip
II
...........51
.........53
Introduction
Appendix D On-Board Industrial
Devices
Watchdog Timer.............................................................. 55
Post Code Display .......................................................... 56
Appendix E
On-Board Ethernet
.......................55
.................67
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Raptor AT – Installation Guide

Notice

The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent vendor. They are in no way responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be copied, photocopied, translated or reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publication, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement of that product or its manufacturer.
Third Edition.
August, 2001
IV

Introduction

Introduction
Thank you for your purchase of the Raptor AT industrial embedded motherboard. The Raptor AT design was based on the Intel 440BX chipset providing the ideal platform to industrial applications. The Raptor AT design is based on the Intel Celeron and PIII processor.
With proper installation and maintenance, your Raptor AT will provide years of high performance and trouble free operation.
This manual provides a detailed explanation into the installation and use of the Raptor AT industrial embedded motherboard. This manual is written for the novice PC user/installer. However, as with any major computer component installation, previous experience is helpful and should you not have prior experience, it would be prudent to have someone assist you in the installation. This manual is broken down into 3 chapters and 5 appendixes.
Chapter 1 - System Board Pre-Configuration
This chapter provides all the necessary information for installing the Raptor AT. Topics discussed include: installing the CPU (if necessary), DRAM installation, jumper settings for CPU and standard I/O. Connecting all the cables from the system board to the chassis and peripherals.
Chapter 2 - BIOS Configuration
This chapter shows the final step in getting your system firmware setup.
Chapter 3 - Upgrading
The Raptor AT provides a number of expansion options including memory. All aspects of the upgrade possibilities are covered.
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Raptor AT – Installation Guide
Appendix A - Technical Specifications
A complete listing of all the major technical specifications of the Raptor AT is provided.
Appendix B - Flash BIOS Programming (optional)
Provides all the information necessary to program your optional AMIBIOS Flash BIOS.
Appendix C - Disk-on-Chip
Two on-board sockets for a solid state flash disk device.
Appendix D - Industrial Devices
Watchdog Timer and On-Board POST (Power On Self Testing) code display.
Appendix E - Ethernet
On-board 10/100 Ethernet.
Static Electricity Warning!
The Raptor AT has been designed as rugged as possible but can still be damaged if jarred sharply or struck. Handle the motherboard with care. The Raptor AT also contains delicate electronic circuits that can be damaged or weakened by static electricity. Before removing the Raptor AT from its protective packaging, it is strongly recommended that you use a grounding wrist strap. The grounding strap will safely discharge any static electricity build up in your body and will avoid damaging the motherboard. Do not walk across a carpet or linoleum floor with the bare board in hand.
VI
Introduction
Warranty
This product is warranted against material and manufacturing defects for two years from the date of delivery. Buyer agrees that if this product proves defective the manufacturer is only obligated to repair, replace or refund the purchase price of this product at manufacturer's discretion. The warranty is void if the product has been subjected to alteration, misuse or abuse; if any repairs have been attempted by anyone other than the manufacturer; or if failure is caused by accident, acts of God, or other causes beyond the manufacturer's control.
Raptor AT - An Overview
The Raptor AT represents the ultimate in industrial embedded motherboard technology. No other system board available today provides such impressive list of features:
CPU Support
Supports full series of Intel Celeron and PIII PGA370 processors (up to 100MHz FSB).
Supported Bus Clocks
66 and 100MHz.
Memory
Three DIMM sockets up to 384MB or 768MB(registered) SDRAM, PC100 recommended (required for PIII or 100MHz).
On-Board I/O
2 Floppies up to 2.88 MB.
Dual channel PCI 32-bit EIDE controller.
Two high speed RS-232 serial ports 16 Bytes FIFO (16550).
One Centronics™ compatible bidirectional parallel port.
EPP/ECP mode compatible.
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Raptor AT – Installation Guide
One PS/2 mouse header and one AT keyboard connector.
Two Universal Serial Bus headers.
Two Disk-on-Chip on-board sockets up to 288MB each with
FFS for diskless applications.
Software and hardware programmable Watchdog Timer & on­board POST Display Diagnostics.
Four 16-bit ISA slots and four 32-bit PCI slots.
Ethernet header.
Power Button – advanced management support.
Automatic CPU voltage & temperature monitoring device
(optional).
ROM BIOS
AMI BIOS™ BIOS HIFLEX with optional FLASH ROM
On-Board Ethernet
On-board 10/100 Ethernet.
Conventions Used in this Manual
8
VIII
Notes - Such as a brief discussion of memory types.
Important Information - such as static warnings, or very important instructions.
When instructed to enter keyboard keystrokes, the text will be noted by this graphic.
Chapter 1: Pre-Configuration
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Chapter 1 Pre-Configuration

This chapter provides all the necessary information for installing the Raptor AT into a standard PC chassis. Topics discussed include: installing the CPU (if necessary), DRAM installation, jumper settings for CPU and standard I/O.
Handling Precautions
The Raptor AT has been designed to be as rugged as possible but it can be damaged if dropped, jarred sharply or struck. Damage may also occur by using excessive force in performing certain installation procedures such as forcing the system board into the chassis or placing too much torque on a mounting screw.
Take special care when installing or removing the system memory DIMMs. Never force a DIMM into a socket. Screwdrivers slipping off a screw and scraping the board can break a trace or component leads, rendering the board unusable. Always handle the Raptor AT with care.
Products returned for warranty repair will b inspected for damage caused by imprope installation and misuse as described in th previous section and the static warning below. Should the board show signs of abuse, th warranty will become void and the customer wil be billed for all repairs and shipping an handling costs.
Special Warranty Note:
Static Warning
The Raptor AT contains delicate electronic semiconductors that are highly sensitive to static electricity. These components, if subjected to a static electricity discharge, can be weakened thereby reducing the serviceable life of the system board. BEFORE THE BOARD IS REMOVED FROM ITS PROTECTIVE ANTISTATIC PACKAGING,
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Raptor AT – Installation Guide
TAKE PROPER PRECAUTIONS! Work on a conductive surface that is connected to the ground. Before touching any electronic device, ground yourself by touching an unpainted metal object or, and highly recommended, use a grounding strap.
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Chapter 1: Pre-Configuration

Step 1 Setting the Jumpers

Your Raptor AT is equipped with a large number of peripherals and has the ability to run at a variety of speeds without the need to change any crystals or oscillators. As such, there are a large number of configuration jumpers on the board. Taken step by step, setting these jumpers is easy. We suggest you review each section and follow the instructions.
Jumper Types
Jumpers are small copper pins attached to the system board. Covering two pins with a shunt closes the connection between them. The Raptor AT examines these jumpers to determine specific configuration information. There are three different categories of jumpers on the Raptor AT.
A. Two pin jumpers are used for binary selections such as enable, disable. Instructions for this type of jumper are open, for no shunt over the pins or closed, when the shunt covers the pins.
B. Three or four pin jumpers are used for multiple selections. Instructions for these jumpers will indicate which two pins to cover. For example: for JPx 2-3 the shunt will be covering pins 2 and 3 leaving pins 1 and 4 exposed.
C. Grouped jumpers are used when a certain function has multiple selections. There are two grouped jumpers on the board and careful attention should be given when setting these jumpers. Instructions for grouped jumpers are similar to those above.
How to identify pin number 1 on Figure 1-1: Looking to the solder side (The board side without components) of the PCB (Printed Circuit Board), pin number 1 will have a squared pad J. Other pins will have a circular pad Q. They are numbered sequentially.
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Raptor AT – Installation Guide

Jumper Locations

Use the diagram below and the tables on the following pages to locate and set the on-board configuration jumpers.
Figure 1-1 Jumper Locations
4
Chapter 1: Pre-Configuration

CMOS Reset

This option is provided as a convenience for those who need to reset the CMOS registers. It should always be set to "Normal" for standard operation. If the CMOS needs to be reset, turn off the system, move JP5 to 2-3, turn the system on, move jumper to 1-2 and press reset.
Table 1-1 CMOS Reset
Reset CMOS Normal Clear CMOS
JP5 1-2* 2-3
* Manufacturer's Settings.

Disk-on-Chip Selection

The jumper JP7 allows selection for the addresses on Disk-on-Chip devices.
Table 1-2 Disk-on-Chip Selection
Addresses
JP7
1-2
JP7
3-4
JP7
5-6
JP7
7-8
D000h/D400h* Closed Open Open Open
D400h/D800h Open Closed Open Open D800h/DC00h Open Open Closed Open DC00h/D000h Open Open Open Closed
* Manufacturer's Settings.

Flash BIOS Write Protect

To program the optional flash BIOS (Location U9 – Figure 1-2) use JP2 to disable write protection. For regular standard BIOS use default settings.
Table 1-3 Flash BIOS Programming Selection
Flash
Write-protect
Enabled Disabled
JP2 1-2* 2-3
*Manufacturer's Settings.
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Raptor AT – Installation Guide

Clock Speed Selection

The Raptor AT has a CPU automatic speed selector device. The jumper JP11 allows selection for this option.
JP11
1-2
JP11
2-3
JP11
3-4
Table 1-4 Clock Frequency Selection
Clock
Frequency
AUTODETECT* Closed Open Open
66MHz Open Closed Open
100MHz Open Open Closed
* Manufacturer's Settings.

Watchdog Timer Selection

The watchdog timer can be set as hardware, software or disabled through JP10. JP8 sets the time-out and JP6 sets the addresses. Please refer to appendix D for more details.
Table 1-5 Watchdog Timer Selection
Watchdog
Type
JP10
1-2
JP10
3-4
JP10
5-6
Hardware Closed Open Open Disabled* Open Closed Open
Software Open Open Closed
* Manufacturer's Settings.
Table 1-6 Watchdog Time-out Selection
Watchdog
Timeout
JP8
1-2
JP8
2-3
1200 ms* Closed Open Open
600 ms Open Closed Open 150 ms Open Open Closed
* Manufacturer's Settings.
6
JP8
3-4
Chapter 1: Pre-Configuration
Table 1-7 Watchdog Address Selection
Watchdog
Address
JP6
1-2
JP6
2-3
110h* Closed Open
310h Open Closed
* Manufacturer's Settings.

On-board Ethernet

The Raptor AT has a built-in 10/100 Ethernet. The jumper JP12 either disables (2-3) or enables (1-2) this feature. For more information please refer to Appendix E.
Table 1-8 Ethernet Selection
Ethernet
Selection
Enabled Disabled
JP12 1-2* 2-3
* Manufacturer's Settings.

ATX Power Supply Enhancements

The Raptor AT has a Power on mode selection. The jumper JP4 selects the power on mode.
Table 1-9 POWER ON Mode Select
Power on
mode
Power on
immediately
Power on upon
PWR_SW signal
(Button press)
JP4 1-2* 2-3
* Manufacturer's Settings.
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Raptor AT – Installation Guide
p
Step 2 DRAM, CPU, Disk-on-Chip and
Cables Installation
Depending upon how your Raptor AT is configured you may need to install the following:
DRAM (DIMMs)
CPU
Disk-on-chip

Raptor AT Memory Configuration

The Raptor AT offers 3 DIMM memory sockets (Locations J28, J27 and J26 – Figure 1-2). They can be configured with 3.3V unbuffered SDRAM modules. It is very important that the quality of the DIMMs is good. Unreliable operation of the system may result if poor quality DIMMs are used. Always purchase your memory from a reliable source. We strongly recommend using PC100 memory module (REQUIRED when using PIII or 100MHz operation). The Raptor AT also supports ECC memories.

CPU Installation

The Raptor AT currently supports the following CPUs:
Full series of Intel Celeron and PIII processors (PGA 370).
8
The Raptor AT uses standard DIMMs. To determine the actual capacity of a 1 by 64 DIMM, simply multiply the 1MB by 8.
1. Improper installation of the CPU may cause ermanent damage to both the system board and the
CPU. -- Void of warranty
2. Always handle the CPU by the edges, never touch the
pins.
3. Always use a heatsink and a CPU fan.
Chapter 1: Pre-Configuration
Locate the CPU socket on your Raptor AT system board (PGA Socket – Location U21 – Figure 1-2). To install the processor, lift the lever of the ZIF socket and gently insert the CPU. The CPU will fit only in the right alignment. Make sure the CPU is inserted all the way. Lower the lever. Install the CPU fan. Make sure it is locked and connected to J3 (see pin-out in Appendix A).
The continued push of technology to increase performance levels (higher operating speeds) and packaging density (more transistors) is aggravating the thermal management of the CPU. As operating frequencies increase and packaging sizes decreases, the power density increases and the thermal cooling solution space and airflow become more constrained. The result is an increased importance on system design to ensure that thermal design requirements are met for the CPU.
The objective of thermal management is to ensure that the temperature of the processor is maintained within functional limits. The functional temperature limit is the range within which the electrical circuits can be expected to meet their specified performance requirements. Operation outside the functional limit can degrade system performance, cause logic errors or cause component and/or system damage. Temperatures exceeding the maximum operating limits may result in irreversible changes in the operating characteristics of the component.
If the Raptor AT industrial embedded motherboard is acquired without the CPU and the thermal solution, extremely care must be taken to avoid improper thermal management. All Intel thermal solution specifications, design guidelines and suggestions to the CPU being used must be followed. The Raptor AT warranty is void if the thermal management does not comply with Intel requirements.
Designing for thermal performance
In designing for thermal performance, the goal is to keep the processor within the operational thermal specifications. The inability to do so will shorten the life of the processor.
Fan Heatsink
An active fan heatsink can be employed as a mechanism for cooling the Intel processors. This is the acceptable solution for most chassis. Adequate clearance must be provided around the fan heatsink to ensure unimpeded air flow for proper cooling.
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Raptor AT – Installation Guide
Airflow management
It is important to manage the velocity, quantity and direction of air that flows within the system (and how it flows) to maximize the volume of air that flows over the processor.
Thermal interface management
To optimize the heatsink design for the Celeron/Pentium III processor, it is important to understand the impact of factors related to the interface between the processor and the heatsink base. Specifically, the bond line thickness, interface material area, and interface material thermal conductivity should be managed to realize the most effective thermal solution.
This completes the installation of the CPU. Now is it a good time to double check both the CPU and DIMM installation to make sure that these devices have been properly installed.

Disk-on-Chip installation

The Raptor AT supports Two Disk-on-Chip on-board up to 288 MB each with FFS for diskless applications.
Locate the Disk-on-Chip socket on your Raptor AT system board (Locations U12 and U13 - Figure 1-2). Locate pin 1 (Figure 1-2). To install the Disk-on-Chip gently insert the chip. Make sure the Disk-on­Chip is inserted all the way.

Installing Cables

Power and Control Panel Cables

The Raptor AT gets power either from the power ATX connector J7 or the power AT connector J41.

Installing Peripheral Cables

Now it is a good time to install the internal peripherals such as floppy and hard disk drives. Do not connect the power cable to these peripherals, as it is easier to attach the bulky ribbon cables before the smaller power connectors. If you are installing more than one IDE drive double check your master/slave jumpers on the drives. Review
10
Chapter 1: Pre-Configuration
the information supplied with your drive for more information on this subject.
Connect the floppy cable (not included) to the system board. Then connect remaining ends of the ribbon cable to the appropriate peripherals. Connect the Ethernet cable (included). Connect the mouse (included) and the parallel/2 serial cable (included). Finally, connect the IDE cable (not included) to the system. Then connect remaining ends of the ribbon cable to the appropriate peripherals. This concludes the hardware installation of your Raptor AT system. Now it is a good time to re-check all of the cable connections to make sure they are correct.
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Raptor AT – Installation Guide
Figure 1-2 Location of Components and Connectors
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Chapter 1: Pre-Configuration

Index of Connectors

Please refer to Appendix A for pin-out descriptions.
Table 1-10 Connectors descriptions
Connector Description
J1 J2 J3 J4 J5 J6 J7 J8
J9 J10 J12 J13 J14 J16 J17 J18 J19 J20 J21 J22 J23 J25 J31 J33 J35 J36 J37 J38 J41
Power LED/Keylock
Speaker
CPU Fan
Sys. Fan
HDD LED
Power Switch
ATX Power
Wake On LAN
Keyboard
PS/2 Mouse FDD - Floppy LPT - Parallel
USB (2x)
Primary IDE
Secondary IDE
ISA Slot 1
ISA Slot 2 PCI Connector 1 PCI Connector 2 PCI Connector 3 PCI Connector 4
Infra Red
Ethernet Header
RESET
ISA Slot 3
COM 1
COM 2 ISA Slot 4 AT Power
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Raptor AT – Installation Guide
User's Notes:
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