A Guide for Technically Qualified Assemblers of Intel identified Subassemblies/Products
Rev 1.2
April 2015
®
Intel
Server Boards and Systems
Intel® Server System R2000WT Product Family System Integration and Service Guide
Revision
Number
September 2014
1.0
First External Public Release
December 2014
1.1
Chapter 5 added – System Packaging Assembly Instructions
•Corrected accessory kit content list section 1.2
Document Revision History
Date
April 2015 1.2
• Updated Discalimer Statement
• Changed server board mounting screw torque from 8 in-lbs to 12 in-lbs
Modifications
ii
Disclaimers
Intel technologies’ features and benefits depend on system configuration and may require enabled hardware, software
or service activation. Learn more at Intel.com, or from the OEM or retailer.
You may not use or facilitate the use of this document in connection with any infringement or other legal analysis
concerning Intel products described herein. You agree to grant Intel a non-exclusive, royalty-free license to any patent
claim thereafter drafted which includes subject matter disclosed herein.
No license (express or implied, by estoppel or otherwise) to any intellectual property rights is granted by this document.
The products described may contain design defects or errors known as errata which may cause the product to deviate
from published specifications. Current characterized errata are available on request.
Intel disclaims all express and implied warranties, including without limitation, the implied warranties of
merchantability, fitness for a particular purpose, and non-infringement, as well as any warranty arising from course of
performance, course of dealing, or usage in trade.
Intel, the Intel logo, Xeon, and Xeon Phi are trademarks of Intel Corporation in the U.S. and/or other countries.
*Other names and brands may be claimed as the property of others.
Intel® Server System R2000WT Product Family System Integration and Service Guide
重要安全指导
Safety Information
Important Safety Instructions
Read all caution and safety statements in this document before performing any of the instructions. See
also Intel Server Boards and Server Chassis Safety Information at
Lesen Sie zunächst sämtliche Warnund Sicherheitshinweise in diesem Dokument, bevor Sie eine der
Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu Intel-Serverplatinen und
Servergehäusen auf der
Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce document
avant de suivre toute instruction. Consultez Intel Server Boards and Server Chassis Safety Information
sur le site
Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar cualquiera
de las instrucciones. Vea Intel Server Boards and Server Chassis Safety Information en
Intel® Server System R2000WT Product Family System Integration and Service Guide
Warnings
Heed safety instructions: Before working with your server product, whether you are using this guide or
any other resource as a reference, pay close attention to the safety instructions. You must adhere to the
assembly instructions in this guide to ensure and maintain compliance with existing product
certifications and approvals. Use only the described, regulated components specified in this guide. Use
of other products/components will void the UL listing and other regulatory approvals of the product
and will most likely result in noncompliance with product regulations in the region(s) in which the
product is sold.
System power on/off: The power button DOES NOT turn off the system AC power. To remove power
from the system, you must unplug the AC power cord from the wall outlet. Make sure the AC power
cord is unplugged before you open the chassis, add, or remove any components.
Hazardous conditions, devices and cables: Hazardous electrical conditions may be present on power,
telephone, and communication cables. Turn off the server and disconnect the power cord,
telecommunications systems, networks, and modems attached to the server before opening it.
Otherwise, personal injury or equipment damage can result.
Electrostatic discharge (ESD) and ESD protection: ESD can damage disk drives, boards, and other
parts. We recommend that you perform all procedures in this chapter only at an ESD workstation. If
one is not available, provide some ESD protection by wearing an antistatic wrist strap attached to
chassis ground - any unpainted metal surface - on your server when handling parts.
ESD and handling boards: Always handle boards carefully. They can be extremely sensitive to ESD.
Hold boards only by their edges. After removing a board from its protective wrapper or from the server,
place the board component side up on a grounded, static free surface. Use a conductive foam pad if
available but not the board wrapper. Do not slide board over any surface.
Installing or removing jumpers: A jumper is a small plastic encased conductor that slips over two
jumper pins. Some jumpers have a small tab on top that you can grip with your fingertips or with a pair
of fine needle nosed pliers. If your jumpers do not have such a tab, take care when using needle nosed
pliers to remove or install a jumper; grip the narrow sides of the jumper with the pliers, never the wide
sides. Gripping the wide sides can damage the contacts inside the jumper, causing intermittent
problems with the function controlled by that jumper. Take care to grip with, but not squeeze, the
pliers or other tool you use to remove a jumper, or you may bend or break the pins on the board.
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Intel® Server System R2000WT Product Family System Integration and Service Guide
Preface
About this document
This document is written for system integrators and service technicians who are responsible for system
assembly, server upgrades, server repair, and component replacement.
This document is divided into two major sections. The first half of the document provides detailed
instructions on how to assemble a system from the bare chassis to a functional server. It will guide you
through the installation of system components and available accessories. The second half of the document
is focused on system service. It provides many reference diagrams used to identify all key physical features
of the system. It also provides detailed instructions for the replacement of field replaceable components.
For the latest revision of this document, go to http://www.intel.com/support
Document Organization
System Integration
Chapter 1 –– Server Building Block System Integration – provides grounds up assembly instructions
for the integration of individual server building blocks, starting with a bare chassis and installing all
the system boards and major server components, including power supply and system fans. This
chapter can be skipped if the server board and other major components are pre-installed in the
system.
Chapter 2– Essential System Component Integration and Service – provides instructions for adding
essential system components required to complete the integration of the server system. This
includes installation of Processors, Memory, Add-in Cards, and hot-swap storage devices
Chapter 3 –Options and Accessory Kit Integration and Service – provides instructions for adding
and removing various system options and available accessory option kits that maybe installed in the
system
Chapter 4 – System Software Updates and Configuration - provides instructions for completing the
integration of the server system by updating the system software and navigating through the BIOS
Setup screens.
Chapter 5 – System Packaging Assembly – Provides package assembly instructions when re-using the
Intel packaging the system was originally shipped in.
System Service
Chapter 6 - System Features Overview – provides a high level overview of the Intel® Server System
R2000WT product family. In this chapter, you will find a list of the server system features and
illustrations identifying the major system components.
Chapter 7 – FRU Replacement – provides guidance for the replacement of system components
considered as field replaceable units (FRUs).
Appendix A – Getting Help
Appendix B – System Cable Routing Diagrams
vi
Appendix C – System Status LED Operating States and Definition
Appendix D – POST Code Diagnostic LED Decoder Table
Appendix E – POST Code Errors
Intel® Server System R2000WT Product Family System Integration and Service Guide
•
For system integration
Intel® S2600WT Product Family Configuration Guide rev 2.x
For system firmware
For a complete list of
•Intel® One Boot Flash Update (OFU) – Various OS Support
Additional Information and Software
For additional information about this family of products or any of their supported accessories, refer to the
following resources available at http://www.intel.com/support.
Table 1. Server System References
For this information or
software
For in-depth technical
information about this
product family
Intel® Server Board S2600WT Technical Product Specification
®
• Intel
• Intel® Remote Management Module 4 (Intel® RMM4) and Integrated BMC User Guide
The server system has support for several software utilities which can be used to configure system
parameters and aid in troubleshooting system issues. All available utilities can be downloaded from the
following Intel web site: http://downloadcenter.intel.com/
Table 2. System Utility Software
To do this: Use this utility:
To obtain full system information Intel® SYSINFO Utility – Various OS support
To read System Event Log (SEL) Intel® SELVIEW Utility – Various OS support
Configure, Save and Restore various system options Intel® SYSCFG Utility – Various OS support
Test onboard feature functionality Intel® Platform Confidence Test (PCT) – uEFI only
To update system software
To configure and manage Intel® RAID Controllers Intel® RAID Web Console 2 Utility – Various OS support
Server Management Software Intel® Active System Console
vii
System Update Package (SUP) – uEFI only
•
Intel® Server System R2000WT Product Family System Integration and Service Guide
Table of Contents
1. Server Building Block System Integration ....................................................................... 1
®
1.1 Intel
1.2 Prepare Chassis for Assembly ............................................................................... 3
1.3 System Assembly .................................................................................................. 6
1.3.1 8 x 2.5” Front Drive Bay Module Installation (Intel® Server Chassis R2000WTxxx and Intel®
Server System R2208WTxxxx) ............................................................................................ 8
1.3.2 8 x 3.5” Front Drive Bay Module Installation (Intel® Server Chassis R2000WTxxxx Only) 10
1.3.3 Internal Cable Routing and Connections .............................................................. 13
1.3.4 Power Supply Installation ..................................................................................... 20
2. Essential System Component Installation and Service ................................................. 21
Figure 4. System Fan Assembly Removal ............................................................................................................ 5
Figure 5. Server Board Installation ......................................................................................................................... 6
Figure 6. Air Duct Side Wall Installation ............................................................................................................... 7
Figure 7. R2000WTxxx Drive Bay Retention Bracket Removal ................................................................... 8
Figure 8. 8 x 2.5" Drive Bay Module Installation ................................................................................................ 9
Figure 9. R2000WTxxx Drive Bay Retention Bracket Installation .............................................................. 9
Figure 10. Control Panel and Front I/O Panel Removal from I/O Bay Module .................................. 11
Figure 11. Front Control Pane and Front I/O Panel Installation into 8x3.5” Drive Bay Module . 12
Figure 12. 8x3.5" Front Drive Bay Module Installation ............................................................................... 13
Figure 13. 8x3.5" Front Drive Bay Retention Clip Installation .................................................................. 13
Figure 72. Installing the Snap-on to the front bezel .................................................................................... 55
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Intel® Server System R2000WT Product Family System Integration and Service Guide
Figure 73. Removing the Snap-on from the front bezel ............................................................................. 55
Figure 74. Installing the Front Bezel ................................................................................................................... 56
Figure 75. Removing the Front Bezel .................................................................................................................. 56
Figure 89. 8 x 2.5" Drive Bay Configuration (R2208WT….) ......................................................................... 79
Figure 90. 16 x 2.5" Drive Bay Configuration (R2216WT….) ...................................................................... 79
Figure 91. 24 x 2.5" Drive Bay Configuration (R2224WT…. – Storage System) ................................. 79
Figure 92. Control Panel Features........................................................................................................................ 80
Figure 93. Front I/O Panel Features .................................................................................................................... 80
Figure 94. Back Panel Features ............................................................................................................................. 80
Figure 95. Server Board Feature Identification ............................................................................................... 81
Figure 96. Intel
®
Light-Guided Diagnostic LEDs - Server Board ............................................................... 82
Figure 98. System Configuration and Recovery Jumpers .......................................................................... 84
Figure 99. Replacing the Backup Battery .......................................................................................................... 89
Figure 100. System Fan Installation .................................................................................................................... 90
Figure 101. Server Board Removal ...................................................................................................................... 97
Figure 102. Server Board Installation ................................................................................................................. 98
Figure 103. Air Duct Sidewall Installation ......................................................................................................... 99
Figure 104. System Cable Routing Channels ............................................................................................... 102
Figure 105. Intel® Server System R2208WTxxxx - Cable Routing Diagram ..................................... 103
Figure 106. Intel® Server System R2216WTxxxx - Cable Routing Diagram ..................................... 104
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Intel® Server System R2000WT Product Family System Integration and Service Guide
Figure 107. Intel® Server System R2224WTxxxx - Cable Routing Diagram ..................................... 105
Figure 108. Intel® Server System R2308WTxxxx - Cable Routing Diagram ..................................... 106
Figure 109. Intel® Server System R2312WTxxxx - Cable Routing Diagram ..................................... 107
Figure 110. POST Diagnostic LED Location .................................................................................................. 110
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Intel® Server System R2000WT Product Family System Integration and Service Guide
List of Tables
Table 1. Server System References ...................................................................................................................... vii
Table 2. System Utility Software ............................................................................................................................ vii
Table 3. BIOS Setup: Keyboard Command Bar .............................................................................................. 70
Table 4. System Status LED State Definitions .............................................................................................. 108
Table 5. POST Progress Code LED Example ................................................................................................. 110
Intel® Server System R2000WT Product Family System Integration and Service Guide
< Blank Page>
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Intel® Server System R2000WT Product Family System Integration and Service Guide
1. Server Building Block System Integration
Purpose
This chapter provides instructions for the integration of the following Intel server building blocks:
®
Intel
Server Chassis R2312WTxxx
+ Intel
®
Intel
Server Chassis R2000WTxxx
+ Intel
+ 8 x 2.5” Front Drive Bay Accessory Kit Options
+ 8 x 3.5” Front Drive Bay Accessory Kit Option
If your system came with the server board pre-installed in the chassis, you can skip this chapter and proceed
to Chapter 2 - Essential System Component Installation and Service to continue the system integration.
In addition to the Intel Server building blocks defined above, the following system components (NOT
included) will also be needed to complete the full system integration:
®
Server Board S2600WT (iPC S2600WT2 or iPC S2600WTT)
®
Server Board S2600WT (iPC S2600WT2 or iPC S2600WTT)
or
• Appropriate SAS/SATA Data Cables
• Appropriate Riser Card(s)
• Appropriate Power Supply Module(s)
• Intel® Xeon® processor E5-2600 v3 product family
• DDR4 memory
• Appropriate Power Cable
• Desired Storage Devices
• Desired Optional Server Accessories
For a complete list of supported Intel system components and accessories, please reference the following
Intel documents:
• Intel® S2600WT Product Family Configuration Guide rev 2.x
Before You Begin
Before working with your server product, observe the safety and ESD precautions found in the Warnings
section at the beginning of this manual.
Tools and Supplies Needed
• Anti-static wrist strap and conductive foam pad (recommended)
• Phillips* (cross head) screwdriver (#1 and #2 bits)
System Reference
All references to left, right, front, top, and bottom assume the reader is facing the front of the chassis.
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Intel® Server System R2000WT Product Family System Integration and Service Guide
Instruction Format
Each procedure described in this chapter will follow an illustration first format. This format will give the
reader the option to follow a quicker path to system integration by first seeing an illustration of the intended
procedure. If necessary, the reader can then follow the step-by-step instructions that will accompany each
procedure.
System Integration Advisory Note
It is highly recommended that the system integration process defined in the following sections within this
chapter be performed in the order specified. Following these instructions will result in the proper
installation of critical system components and provide recommended cable routing. Deviating from the
prescribed process may result in improper system assembly, a longer integration process, and a less than
desired system appearance.
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Intel® Server System R2000WT Product Family System Integration and Service Guide
R2312WTxxxx
R2000WTxxxx
1.1 Intel
®
Server Chassis Identification
Figure 1. Intel® Server Chassis R2312WTxxx – 12 x 3.5” Front Drive Bay
Figure 2. Intel® Server Chassis R2000WTxxx – No Front Drive Bay Installed
1.2 Prepare Chassis for Assembly
As received, the Intel Server Chassis will include several components within a boxed accessory kit or placed
within the chassis.
Remove the System Cover
Note: A non-skid surface or a stop behind the server system may be needed to prevent the server system from
sliding on your work surface.
• Remove the top cover screws (see letter "A").
• Loosen the two captive thumb screws located on the back edge of the system cover (See letter “B”)
• Slide cover back and lift upward (see letter "C").
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Intel® Server System R2000WT Product Family System Integration and Service Guide
Chassis Component Identification
Figure 3. Chassis Components
The accessory kit and or system packaging will include the following components:
• The left and right black plastic air duct side walls
• Optical drive power cable and mounting clip
• Separate bags of screws for mounting the server board and riser card assembly
• RAID Maintenance Free Backup Unit (RMFBU) mounting plate and screws
• DIMM Blanks
• 2 black mylar processor socket spacers
• Note: spare screws included in kit.
The chassis will include the following components. Each should be removed:
• Clear plastic air duct
• A box with two processor heat sinks
• Two riser card brackets
• The system fan assemby
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Intel® Server System R2000WT Product Family System Integration and Service Guide
To remove the fan assembly:
• Lift the latches located on each end of the fan assembly until each latch is fully disengaged from the latch
receivers on the chassis side wall.
• Grasp each end of the fan assembly and pull straight up until the assembly is fully disengaged from the
assembly receivers on the chassis side wall.
• Carefully place the fan assembly face down onto a flat surface. Do NOT rest the fan assembly on the fan
connectors located on the bottom side of the fan assembly. Doing so may damage the connectors.
Figure 4. System Fan Assembly Removal
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Intel® Server System R2000WT Product Family System Integration and Service Guide
1.3 System Assembly
Server Board Installation
Figure 5. Server Board Installation
Note: Follow ESD precautions outlined at the beginning of this manual
• Clear the area for server board placement by carefully moving aside any cables that may be taped to the
chassis base
• Remove the server board from its anti-static bag
• Holding the server board by its edges, carefully lower the server board into the chassis so that the rear
I/O connectors of the server board align with and are fully seated into the matching holes on the chassis
back panel and each server board mounting hole is aligned with a threaded chassis standoff.
• The server board is accurately placed when the two end screw holes nearest the front edge of the server
board (See letter “A”) sit securely onto the shouldered chassis standoffs
• Using 12 in-lbs torque, fasten down the server board with 9 screws in the positions shown in Figure 5
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Intel® Server System R2000WT Product Family System Integration and Service Guide
Air Duct Side Wall Installation
Figure 6. Air Duct Side Wall Installation
• Locate the two black plastic air duct sidewalls
• Following the illustration above, fasten down the appropriate air duct side wall onto each side of the
server board using 8 in/lbs torque for each screw. (See letter “C”)
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Intel® Server System R2000WT Product Family System Integration and Service Guide
1.3.1 8 x 2.5” Front Drive Bay Module Installation (Intel® Server Chassis
R2000WTxxx and Intel® Server System R2208WTxxxx)
Continue with the instructions in this section for installation of several available 8 x 2.5” front drive bay
accessory kits into the system. If an 8 x 3.5” front drive bay module accessory kit is being installed, proceed
to section 1.3.4.
Remove Drive Bay Retention Bracket
Figure 7. R2000WTxxx Drive Bay Retention Bracket Removal
• To extract the drive bay retention bracket, remove the 6 fastener screws from the top front edge of the
drive bay and pull out the metal bracket. Set aside the retention bracket and screws for re-installation at
a later time.
Remove Drive Bay Filler Panel(s)
The chassis includes a drive bay filler panel for each drive bay location that doesn’t have a drive bay preinstalled. Remove a filler panel for each 8 x 2.5” drive bay module being installed.
• Carefully place the chassis on its side.
• From the bottom of the chassis, remove the fastener screw securing the drive bay filler panel (see letter
‘C’)
• Carefully return the chassis to its original position
• Slide out the drive bay filler panel (see letter ‘D’)
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Intel® Server System R2000WT Product Family System Integration and Service Guide
Insert 8 x 2.5” drive bay module
Figure 8. 8 x 2.5" Drive Bay Module Installation
• Carefully unpackage the 8 x 2.5” drive bay module from the accessory kit
• Slide the 8 x 2.5” drive bay module into the server chassis (see letter ‘D’).
• Using two fastener screws on the top back edge of the drive bay, secure the drive bay to the chassis (See
Letter ‘E’) (8 in/lbs torque for each screw)
• Repeat steps 1-3 for the second drive bay module (if applicable)
• Carefully place the chassis on its side and secure each installed drive bay module with one additional
screw on the bottom of the chassis (see letter ‘F’). (8 in/lbs torque for each screw)
• Carefully return the chassis to its original position
Install Drive Bay Retention Bracket
Figure 9. R2000WTxxx Drive Bay Retention Bracket Installation
• Locate the drive bay retention bracket and screws
• Carefully slide the drive bay retention bracket into the gap between the top of the drive bay module(s)
and the bottom of the drive bay sheet metal. (see letter ‘A’).
• Secure the retention bracket with six fastener screws (see letter ‘B’). (8 in/lbs torque for each screw)
• Continue to section 1.3.5
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Intel® Server System R2000WT Product Family System Integration and Service Guide
1.3.2 8 x 3.5” Front Drive Bay Module Installation (Intel® Server Chassis
R2000WTxxxx Only)
This section describes the installation of Intel Accessory Kit A2U8X35S3HSDK into an Intel® Server Chassis
R2000WTxxxx. Skip this section if your chassis already has a drive bay installed.
Remove Drive Bay Retention Bracket and I/O Bay Module Retention
Screws
• To extract the drive bay retention bracket, remove the 6 fastener screws from the top front edge of the
drive bay (See Letter ‘A’) and pull out the metal bracket (see letter ‘B’)
• Remove the 2 fastener screws from the back edge of the drive bay over the I/O Bay Module (see letter ‘C’)
Remove Drive Bay Filler Panels and I/O Bay Module
• Carefully place the chassis on its side
• From the bottom of the chassis, remove the fastener screws securing the drive bay filler panels and I/O
Bay Module (see letter ‘C’)
• Carefully return the chassis to its original position
• Slide out the drive bay filler panels (see letter ‘D’)
• Carefully slide out the I/O Bay Module. Cables do not need to be disconnected from the I/O Bay Module
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Intel® Server System R2000WT Product Family System Integration and Service Guide
Front Co
Front I/O Panel
Remove Front Control Panel and Front I/O Panel from I/O Bay Module
ntrol Panel Board
Figure 10. Control Panel and Front I/O Panel Removal from I/O Bay Module
Note: For this extraction process, the cables do not need to be detached from the assemblies
• Remove the Front Control Panel fastener screw located on the top right side of the I/O module bay (see
letter ‘A’)
• Carefully extract the Front Control Panel assembly by pulling it out from the back of the I/O Module Bay
• Remove the two Front I/O Panel fastener screws accessed from the top center of the I/O Module (see
letter ‘B’)
• Carefully extract the I/O panel assembly from the front of the I/O module bay. Feed the cables forward
from the back of the I/O module bay as you pull out the I/O panel assembly
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Intel® Server System R2000WT Product Family System Integration and Service Guide
Assembly
Assembly
Install Front Control Panel Assembly and I/O Panel Assembly into 8 x
3.5” Front Drive Bay Module
Control Panel
I/O Panel
Figure 11. Front Control Pane and Front I/O Panel Installation into 8x3.5” Drive Bay Module
• Remove the 8 x 3.5” Drive Bay Module from its packaging
• Insert the Control Panel board into the back of the drive bay module as shown in Figure 9.
Note: Ensure the plastic gasket over the control panel buttons is securely in place before installing the
control panel board into the drive bay module
• The control panel is properly positioned when the buttons are protruding from the Control Panel face
plate on the front of the drive bay module and the screw holes on the top of the assembly are aligned.
• Using a single screw, secure the Control Panel Assembly to the drive bay module (8 in/lbs torque)
• Ensure the Control Panel cable is securely attached to the control panel board
• Carefully feed the Black USB cable and Grey ribbon cable of the I/O Panel Assembly into the I/O Panel
slot on the front of the drive bay module. Cables should come out the back of the drive bay
• Position the I/O panel assembly into the I/O panel slot
• Ensure the screw holes on the top of the drive bay module and the I/O panel assembly are aligned
• Secure the assembly using two fastener screws (8 in/lbs torque)
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Intel® Server System R2000WT Product Family System Integration and Service Guide
Install 8 x 3.5” Front Drive Bay Module into Chassis
Figure 12. 8x3.5" Front Drive Bay Module Installation
• Remove the bottom four drive trays from the drive bay module
• Slide the 8 x 3.5” Front Drive Bay module into the front of the chassis (see letter ‘A’)
• Push the drive bay module in far enough so that the screw holes on the top of the drive bay are properly
aligned
• Using 8 fastener screws, secure the drive bay module to the chassis (8 in/lbs torque) (see letter ‘B’)
• Locate the drive bay retention clip
Figure 13. 8x3.5" Front Drive Bay Retention Clip Installation
• Slide the drive bay retention clip over the bottom edge of the drive bay assembly as shown in the
illustration. The retention clip should clamp together the bottom of the drive bay module to the chassis
base.
1.3.3 Internal Cable Routing and Connections
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Intel® Server System R2000WT Product Family System Integration and Service Guide
All cables in the system that need to be routed from front-to-back, should be routed using the cable
channels between the chassis sidewalls and the air duct sidewalls as shown in the following illustration.
When routing cables front-to-back, none should be routed through the center of the system or in the area
between the system fans and the DIMM slots. Cable connection instructions provided in this section are
presented in the recommended order in which they should be installed. See Appendix B for additional
System Cable routing illustrations.
Figure 14. Cable Routing Diagram
Connect Internal Cables for Front Control Panel and Front I/O
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