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R2000WF series
Service Manual
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Intel R2000WF series Service Manual

Intel® Server System R2000WF Product Family
System Integration and Service Guide
A guide providing instructions for the insertion and extraction of system components and available Intel accessories and spares
Revision 1.0
July 2017
Intel® Server System R2000WF Product Family System Integration and Service Guide
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Document Revision History
Date
July 2017
Revision
Number
1.0 Production Release
Modifications
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Disclaimers
No license (express or implied, by estoppel or otherwise) to any intellectual property rights is granted by this document.
Intel disclaims all express and implied warranties, including without limitation, the implied warranties of merchantability, fitness for a particular purpose, and non-infringement, as well as any warranty arising from course of performance, course of dealing, or usage in trade.
The products and services described may contain defects or errors known as errata which may cause deviations from published specifications. Current characterized errata are available on request.
You may not use or facilitate the use of this document in connection with any infringement or other legal analysis concerning Intel products described herein. You agree to grant Intel a non-exclusive, royalty-free license to any patent claim thereafter drafted which includes subject matter disclosed herein.
Intel, the Intel logo, are trademarks of Intel Corporation in the U.S. and/or other countries.
*Other names and brands may be claimed as the property of others.
© Intel Corporation.
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Safety Information
Important Safety Instructions
Read all caution and safety statements in this document before performing any of the instructions. See also Intel Server Boards and Server Chassis Safety Information at
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
Wichtige Sicherheitshinweise
Lesen Sie zunächst sämtliche Warnund Sicherheitshinweise in diesem Dokument, bevor Sie eine der Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu Intel-Serverplatinen und Servergehäusen auf der
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
Consignes de sécurité
Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce document avant de suivre toute instruction. Consultez Intel Server Boards and Server Chassis Safety Information sur le site
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
Instrucciones de seguridad importantes
Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar cualquiera de las instrucciones. Vea Intel Server Boards and Server Chassis Safety Information en
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
重要安全指导
在执行任何指令之前，请阅读本文档中的所有注意事项及安全声明。和/或
®
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm 上的 Intel
Chassis Safety Information（《Intel 服务器主板与服务器机箱安全信息》）。
Server Boards and Server
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Warnings
Heed safety instructions: Before working with your server product, whether you are using this guide or any
other resource as a reference, pay close attention to the safety instructions. You must adhere to the assembly instructions in this guide to ensure and maintain compliance with existing product certifications and approvals. Use only the described, regulated components specified in this guide. Use of other products/components will void the UL listing and other regulatory approvals of the product and will most likely result in noncompliance with product regulations in the region(s) in which the product is sold.
System power on/off: The power button DOES NOT turn off the system AC power. To remove power from the system, you must unplug the AC power cord from the wall outlet. Make sure the AC power cord is unplugged before you open the chassis, add, or remove any components.
Hazardous conditions, devices and cables: Hazardous electrical conditions may be present on power, telephone, and communication cables. Turn off the server and disconnect the power cord, telecommunications systems, networks, and modems attached to the server before opening it. Otherwise, personal injury or equipment damage can result.
Installing or removing jumpers: A jumper is a small plastic encased conductor that slips over two jumper pins. Some jumpers have a small tab on top that you can grip with your fingertips or with a pair of fine needle nosed pliers. If your jumpers do not have such a tab, take care when using needle nosed pliers to remove or install a jumper; grip the narrow sides of the jumper with the pliers, never the wide sides. Gripping the wide sides can damage the contacts inside the jumper, causing intermittent problems with the function controlled by that jumper. Take care to grip with, but not squeeze, the pliers or other tool you use to remove a jumper, or you may bend or break the pins on the board.
Slide / Rail mounted equipment is not to be used as a shelf or a work space
Electrostatic Discharge (ESD)
Electrostatic discharge can cause damage to your computer or the components within it. ESD can occur without the user feeling a shock while working inside the system chassis or while improperly handling electronic devices like processors, memory or other storage devices, and add-in cards.
Intel recommends the following steps be taken when performing any procedures described within this document or while performing service to any computer system.
• Where available, all system integration and/or service should be performed at a properly equipped ESD
workstation
• Wear ESD protective gear like a grounded antistatic wrist strap, sole grounders, and/or conductive shoes
• Wear an anti-static smock or gown to cover any clothing that may generate an electrostatic charge
• Remove all jewelry
• Disconnect all power cables and cords attached to the server before performing any integration or
service
• Touch any unpainted metal surface of the chassis before performing any integration or service
• Hold all circuit boards and other electronic components by their edges only
• After removing electronic devices from the system or from their protective packaging, place them
component side up on to a grounded anti-static surface or conductive foam pad. Do not place electronic devices on to the outside of any protective packaging.
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Preface
About this document
This document is written for system integrators and service technicians who are responsible for system assembly, server upgrades, server repair, and component replacement.
This document is divided into two major sections. The first half of the document provides detailed instructions on how to assemble a system from the bare chassis to a functional server. It will guide you through the installation of system components and available accessories. The second half of the document is focused on system service. It provides many reference diagrams used to identify all key physical features of the system. It also provides detailed instructions for the replacement of field replaceable components.
For the latest revision of this document, go to http://www.intel.com/support
Document Organization
System Integration
Chapter 1 –– Server Building Block System Integration – provides grounds up assembly instructions for the
integration of individual server building blocks, starting with a bare chassis option and installing all the system boards and major server components, including power supply and system fans. This chapter can be skipped if the server board and other major components are pre-installed in the system.
Chapter 2 – Essential System Component Integration and Service – provides instructions for adding essential system components required to complete the integration of the server system. This includes installation of Processors, Memory, Add-in Cards, and storage devices
Chapter 3 – Options and Accessory Kit Integration and Service – provides instructions for adding and removing various system options and available accessory option kits that maybe installed in the system.
Chapter 4 – System Software Updates and Configuration - provides instructions for completing the integration of the server system by updating the system software and accessing the BIOS Setup utility to configure various system settings.
Chapter 5 – System Packaging Assembly – Provides package assembly instructions when re-using the Intel packaging the system was originally shipped in.
System Service
Chapter 6 - System Features Overview – provides a high level overview of the Intel® Server System
R2000WF product family. In this chapter, you will find a list of the server system features and illustrations identifying the major system components.
Chapter 7 – FRU Replacement – provides guidance for the replacement of system components considered as field replaceable units (FRUs).
Appendix A – Getting Help
Appendix B – System Status LED Operating States and Definition
Appendix C – POST Code Diagnostic LED Decoder Table
Appendix D – POST Code Error
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Intel® Server System R2000WF Product Family System Integration and Service Guide
–
–
–
Additional Information and Software
For additional information about this family of products or any of their supported accessories, refer to the following resources available at: http://www.intel.com/support
Table 1. Server System References
For this information or software Use this Document or Software
Intel
Intel® Server System R2000WF Product Family Technical Product Specification
Intel® Remote Management Module 4 (Intel® RMM4) and Integrated BMC User
For in-depth technical information about this product family
For system integration instructions and service guidance
For server configuration guidance and compatibility
For system power budget guidance
For system firmware updates, onboard device drivers, and software to manage your Intel® Server System
For a complete list of supported processors, memory, add-in cards, and peripherals
Intel® Remote Management Module 4 Technical Product Specification
Intel® Server System BIOS Setup Utility Guide
Product Safety and Regulatory Compliance - Intel® Xeon® processor Scalable
Intel® Server System R2000WF
Intel® S2600WF Product Family Configuration Guide
Intel on-line Server Configurator Tool
Intel Configuration Guide
http://downloadcenter.intel.com/.
Intel online Server Configurator Tool
®
Server Board S2600WF Technical Product Specification
Guide
Family
Guide
®
Server Board S2600WF Product Family Power Budget Tool and Thermal
Product Family System Integration and Service
The server system has support for several software utilities which can be used to configure system parameters and aid in troubleshooting system issues. All available utilities can be downloaded from the following Intel web site: http://downloadcenter.intel.com/
.
Table 2. System Utility Software
To do this: Use this utility:
To obtain full system information Intel® SYSINFO Utility To read System Event Log (SEL) Intel® SELVIEW Utility Configure, Save and Restore various system options Test onboard feature functionality Intel® Platform Confidence Test (PCT) – uEFI only To update system software
To configure and manage Intel® RAID Controllers Intel® RAID Web Console 2 Utility – Various OS support Server Management Software Intel® Active System Console
Intel® SYSCFG Utility
• System Update Package (SUP) – uEFI only
• Intel® One Boot Flash Update (OFU) – Various OS Support
Various OS support Various OS support
Various OS support
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Table of Contents
1Server Building Block System Integration .......................................................................................................... 17
®
1.1 Intel
1.1.1 Chassis Component Identification .......................................................................................................................... 18
1.2 Prepare Chassis for Assembly .................................................................................................................................. 19
1.3 System Assembly ........................................................................................................................................................... 21
1.3.1 8 x 2.5” Front Drive Bay Module Installation (Intel® Server Chassis R2000WFxxx and Intel®
Server System R2208WFxxxx) .................................................................................................................................................... 22
1.3.2 Internal Cable Routing and Connections ............................................................................................................. 24
1.3.3 PCIe NVMe Support ...................................................................................................................................................... 30
1.3.4 Riser Card Assembly ..................................................................................................................................................... 30
1.3.5 Power Supply Installation ........................................................................................................................................... 31
2.Essential System Component Installation and Service ................................................................................... 32
2.1 Internal Cable Routing Channels ............................................................................................................................. 33
2.2 System Cover Removal / Installation ..................................................................................................................... 34
2.2.1 System Cover Removal ................................................................................................................................................ 34
Server Chassis Identification ......................................................................................................................... 18
2.2.2 System Cover Installation ........................................................................................................................................... 34
2.3 Air Duct Removal / Installation ................................................................................................................................. 35
2.3.1 Air Duct Removal ............................................................................................................................................................ 35
2.3.2 Air Duct Installation ....................................................................................................................................................... 35
2.4 System Fan Module Removal / Installation......................................................................................................... 36
2.4.1 System Fan Module Removal .................................................................................................................................... 36
2.4.2 System Fan Module Installation............................................................................................................................... 37
2.5 Processor Assembly, Installation, and Replacement ...................................................................................... 38
2.5.1 PHM Assembly ................................................................................................................................................................ 39
2.5.2 Processor Installation ................................................................................................................................................... 41
2.5.3 Processor Replacement ............................................................................................................................................... 44
2.6 Memory Module (DIMM) Installation and Replacement ................................................................................ 46
2.6.1 DDR4 DIMM Installation .............................................................................................................................................. 48
2.6.2 DDR4 DIMM Replacement .......................................................................................................................................... 48
2.7 Drive Carrier Extraction, Installation, and Assembly ....................................................................................... 49
2.7.1 Drive Carrier Extraction ................................................................................................................................................ 49
2.7.2 Drive Carrier Installation ............................................................................................................................................. 49
2.7.3 2.5” HDD / SSD Drive Carrier Assembly ................................................................................................................ 50
2.7.4 3.5” HDD/SSD Drive Carrier Assembly .................................................................................................................. 51
2.7.5 2.5” SSD into a 3.5” Drive Carrier Assembly ....................................................................................................... 52
2.8 Internal Fixed Mount SATA SSD – Installation / Removal ............................................................................. 55
2.8.1 Internal Fixed Mount Solid State Drive Installation ......................................................................................... 55
2.8.2 Internal Fixed Mount Solid State Drive Removal .............................................................................................. 56
2.9 Riser Card Bracket Assembly - Removal / Integration / Installation ........................................................ 57
2.9.1 Riser Card Bracket Removal ....................................................................................................................................... 57
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Intel® Server System R2000WF Product Family System Integration and Service Guide
2.9.2 PCI Add-in Card Installation ...................................................................................................................................... 58
2.9.3 Riser Card Bracket Installation ................................................................................................................................. 59
2.10 PCIe* NVMe SSD Support ........................................................................................................................................... 60
2.10.1Installing the Intel® VROC Upgrade Key ............................................................................................................... 61
2.10.2Removing the Intel® VROC Upgrade Key .............................................................................................................. 61
2.10.3NVMe* Drive Population Rules for Intel® VROC ................................................................................................ 61
3.Configuration Options and Accessory Kit Integration and Service ............................................................... 66
3.1 Power Supply Module – Installation / Removal ................................................................................................ 67
3.1.1 2
nd
Power Supply Module Installation .................................................................................................................. 67
3.1.2 Power Supply Module Removal ............................................................................................................................... 67
3.1.3 Power Cord Retention Strap Installation ............................................................................................................. 68
3.2 ESRT2 SATA RAID 5 Upgrade Key – Installation / Removal ......................................................................... 69
3.2.1 ESRT2 SATA RAID 5 Upgrade Key Installation .................................................................................................. 69
3.2.2 ESRT2 SATA RAID 5 Upgrade Key Removal ....................................................................................................... 69
3.3 Intel
®
Remote Management Module 4 Lite Key – Installation / Removal ................................................ 70
3.3.1 Intel® RMM4 Lite Key Installation ............................................................................................................................ 70
3.3.2 Intel® RMM4 Lite Key Removal ................................................................................................................................. 70
3.4 Trusted Platform Module (TPM) Installation ...................................................................................................... 71
3.5 M.2 Memory Devices ..................................................................................................................................................... 71
3.5.1 M.2 Installation ................................................................................................................................................................ 71
3.5.2 M.2 Removal ..................................................................................................................................................................... 72
3.6 OCP Expansion Module – Installation / Removal ............................................................................................. 73
3.6.1 OCP Expansion Module Installation ....................................................................................................................... 73
3.6.2 OCP Expansion Module Removal ............................................................................................................................ 74
3.7 Intel® SAS RAID Module Installation/Removal ................................................................................................... 75
3.7.1 Intel® SAS RAID Module Installation ...................................................................................................................... 75
3.7.2 Intel® SAS RAID Module Removal............................................................................................................................ 75
3.8 Intel
®
RAID Maintenance Free Backup Unit (RMFBU) – Mounting Bracket Installation ..................... 76
3.9 Intel® Omni-Path IFT Carrier Accessory Kit Installation ................................................................................. 77
3.9.1 Intel® Omni-path IFT Carrier Kit (iPC AWF1PFABKITM) – Installation ..................................................... 77
3.9.2 Intel® Omni-path IFT Carrier Kit (iPC AWF1PFABKITP) – Installation ...................................................... 79
3.10 2 x 2.5” Rear Mount Backplane Module Accessory Kit (iPC- A2UREARHSDK1) ................................... 82
3.11 Intel® SAS Expander Card Installation ................................................................................................................... 85
3.11.12.5” Front Drive Bay Support .................................................................................................................................... 85
3.11.23.5” Front Drive Bay Support .................................................................................................................................... 86
3.11.3Intel® RAID Expander Card Cabling Overview .................................................................................................... 86
3.12 R2208WF Upgrade to 16 Drive Configuration ................................................................................................... 87
3.13 24 Drive Upgrade Option ............................................................................................................................................ 88
4.System Software Updates and Configuration .................................................................................................... 93
4.1 Updating the System Software Stack .................................................................................................................... 93
4.2 Using the BIOS Setup Utility ...................................................................................................................................... 93
4.2.1 Entering BIOS Setup ..................................................................................................................................................... 93
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Intel® Server System R2000WF Product Family System Integration and Service Guide
4.2.2 No Access to the BIOS Setup Utility ....................................................................................................................... 93
4.2.3 Navigating the BIOS Setup Utility ............................................................................................................................ 94
5.System Packaging Assembly Instructions .......................................................................................................... 96
6.System Service- System Features Overview .................................................................................................... 101
6.1 System Feature Reference Diagrams .................................................................................................................. 101
6.1.1 Front Drive Bay Options ........................................................................................................................................... 102
6.1.2 Control Panel Features ............................................................................................................................................. 103
6.1.3 Front I/O Features (Non-Storage Systems) ...................................................................................................... 104
6.1.4 Back Panel Features ................................................................................................................................................... 105
6.1.5 Server Board Features ............................................................................................................................................... 105
6.2 System Configuration and Recovery Jumpers ............................................................................................... 107
6.2.1 BIOS Default Jumper Block .................................................................................................................................... 108
6.2.2 Password Clear Jumper Block ............................................................................................................................... 108
6.2.3 Management Engine (ME) Firmware Force Update Jumper Block ......................................................... 109
6.2.4 BMC Force Update Jumper Block ........................................................................................................................ 109
6.2.5 BIOS Recovery Jumper ............................................................................................................................................. 110
6.2.6 Serial Port ‘A’ Configuration Jumper .................................................................................................................. 111
7.System Service - FRU Replacement ................................................................................................................... 112
7.1 System Fan Replacement ........................................................................................................................................ 113
7.1.1 To remove a failed system fan............................................................................................................................... 113
7.1.2 To install a new system fan ..................................................................................................................................... 113
7.2 Replacing the System Battery ................................................................................................................................ 114
7.3 Standard Rack Handle – Installation / Removal ............................................................................................. 115
7.3.1 Standard Rack Handle Installation ...................................................................................................................... 115
7.3.2 Standard Rack Handle Removal ........................................................................................................................... 115
7.4 Standard Front Control Panel Replacement (R2308WFxxx) .................................................................... 116
7.4.1 Standard Front Control Panel Removal (R2308WFxxx) .............................................................................. 116
7.4.2 Standard Front Control Panel Installation (R2308WFxxx) ......................................................................... 117
7.5 Standard Front Control Panel Replacement (R2208WFxxx) .................................................................... 119
7.5.1 Standard Front Control Panel Removal (R2208WFxxx) .............................................................................. 119
7.5.2 Standard Front Control Panel Installation (R2208WFxxx) ......................................................................... 120
7.6 Replacing the Server Board .................................................................................................................................... 122
7.6.1 Server Board Removal .............................................................................................................................................. 122
7.6.2 Server Board Installation ......................................................................................................................................... 123
Appendix A. Getting Help ........................................................................................................................................ 125
Appendix B. System Status LED Operating States and Definition ................................................................. 126
Appendix C. POST Code Diagnostic LED Decoder Table ................................................................................. 128
Appendix D. POST Code Errors ..............................................................................................................
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Intel® Server System R2000WF Product Family System Integration and Service Guide
List of Figures
Figure 1. Intel® Server Chassis R2000WFxxx – No Installed Front Drive Accessory Kit Options ............................. 18
Figure 2. Chassis Components ............................................................................................................................................................ 18
Figure 3. Chassis Cover Removal ........................................................................................................................................................ 19
Figure 4. System Fan Module Removal ............................................................................................................................................ 20
Figure 5. Server Board Installation .................................................................................................................................................... 21
Figure 6. Air Duct Side Wall Installation .......................................................................................................................................... 22
Figure 7. R2000WFxxx Drive Bay Retention Bracket Removal ............................................................................................... 22
Figure 8. Drive Bay Filler Panel Removal ......................................................................................................................................... 23
Figure 9. 8 x 2.5" Drive Bay Module Installation ........................................................................................................................... 23
Figure 10. Drive Bay Retention Bracket Installation ................................................................................................................... 24
Figure 11. Internal Cable Routing Channels .................................................................................................................................. 25
Figure 12. Front Control Panel and Front I/O Internal Cable Connections ...................................................................... 26
Figure 13. Hot Swap Backplane Connectors ................................................................................................................................. 27
Figure 14. 2.5” Drive Module Hot Swap Backplane Power Cable ......................................................................................... 27
Figure 15. HSBP POWER Connector ................................................................................................................................................. 27
Figure 16. I Figure 17. Hot Swap Backplane I Figure 18. Dual 8x2.5" Hot Swap Backplane I
2
C cable ................................................................................................................................................................................... 28
2
C Internal Cable Connector ............................................................................................... 28
2
C Jumper Cable Installation ..................................................................... 29
Figure 19. SATA Cable ............................................................................................................................................................................. 29
Figure 20. Onboard Connectors for Embedded SATA Support (S2600WFT and S2600WF0 only) ...................... 30
Figure 21. Riser Card Assembly........................................................................................................................................................... 30
Figure 22. Power Supply Installation ................................................................................................................................................ 31
Figure 23. Internal Cable Routing Channels .................................................................................................................................. 33
Figure 24. System Cover Removal ..................................................................................................................................................... 34
Figure 25. System Cover Installation ................................................................................................................................................ 34
Figure 26. Air Duct Removal ................................................................................................................................................................. 35
Figure 27. Air Duct Installation ............................................................................................................................................................ 35
Figure 28. System Fan Module Removal ......................................................................................................................................... 36
Figure 29. System Fan Module Installation .................................................................................................................................... 37
Figure 30. Processor Heat Sink Module (PHM) Reference Diagram ..................................................................................... 38
Figure 31. Processor Heat Sink Handling ........................................................................................................................................ 39
Figure 32. PHM Assembly – Heat Sink Orientation ..................................................................................................................... 39
Figure 33. Processor Carrier Clip Assembly ................................................................................................................................... 40
Figure 34. Processor Carrier Clip Sub-Assembly ......................................................................................................................... 40
Figure 35. Processor Clip Sub-assembly to Heat Sink Orientation ..................................................................................... 41
Figure 36. Processor Heat Sink Module (PHM) ............................................................................................................................. 41
Figure 37. Plastic processor socket cover removal .................................................................................................................... 42
Figure 38. Processor Installation Alignment Features ............................................................................................................... 42
Figure 39. PHM Alignment to Bolster Plate .................................................................................................................................... 43
Figure 40. Correct PHM Placement ................................................................................................................................................... 43
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Figure 41. Installing the PHM ............................................................................................................................................................... 44
Figure 42. Uninstalling the Processor Heat Sink Module (PHM) ........................................................................................... 44
Figure 43. Plastic Processor Socket Cover Installation ............................................................................................................. 45
Figure 44. PHM Disassembly ................................................................................................................................................................ 45
Figure 45. Releasing the Processor Carrier Clip from the Heat Sink ................................................................................... 46
Figure 46. Releasing Processor from Processor Clip ................................................................................................................. 46
Figure 47. DIMM Blank ............................................................................................................................................................................ 47
Figure 48. Memory Slot Population Requirements – 8x2.5, 16x2.5, 8x3.5 Front Drive Configurations ............... 47
Figure 49. Memory Slot Population Requirements – 24x2.5, 12x3.5 Front Drive Configurations .......................... 47
Figure 50. DIMM Installation ................................................................................................................................................................. 48
Figure 51. DIMM Removal ...................................................................................................................................................................... 48
Figure 52. Drive Carrier Extraction from Chassis ......................................................................................................................... 49
Figure 53. Drive Carrier into Chassis Installation ......................................................................................................................... 49
Figure 54. 2.5” Drive Carrier Assembly – Drive / Drive Blank Removal .............................................................................. 50
Figure 55. 2.5” Drive Carrier Assembly – Drive Installation to Carrier ................................................................................ 50
Figure 56. 2.5” Drive Carrier Assembly – Alignment Features ............................................................................................... 51
Figure 57. 3.5" Drive Carrier Assembly - Drive / Drive Blank Removal ............................................................................... 51
Figure 58. 3.5” Drive Carrier Assembly – Drive Installation to Carrier ................................................................................ 52
Figure 59. 3.5" Drive Carrier Assembly – Drive Blank Removal ............................................................................................. 52
Figure 60. 3.5" Drive Carrier to 2.5” SSD Bracket – Tab Removal ......................................................................................... 53
Figure 61. 3.5" Drive Carrier to 2.5” SSD Bracket – Mount SSD to Bracket ....................................................................... 53
Figure 62. 3.5" Drive Carrier to 2.5” SSD Bracket – Mount Bracket Assembly to Carrier ............................................ 54
Figure 63. 3.5" Drive Carrier to 2.5” SSD Bracket – Secure SSD to Carrier........................................................................ 54
Figure 64. Peripheral Device Power Cable ..................................................................................................................................... 55
Figure 65. Onboard Peripheral Power and SATA Connectors for Internal SSD support ............................................ 55
Figure 66. Internal Fixed Mount SSD Placement ......................................................................................................................... 56
Figure 67. Internal Fixed Mount SSD Removal ............................................................................................................................. 56
Figure 68. Riser Card Brackets ............................................................................................................................................................. 57
Figure 69. Riser Card Bracket Removal ............................................................................................................................................ 57
Figure 70. PCI Add-In Card Installation ........................................................................................................................................... 58
Figure 71. Riser Card Bracket Installation ....................................................................................................................................... 59
Figure 72. Installing the Intel® VROC Upgrade Key ..................................................................................................................... 61
Figure 73. Backplane Cabling from Two PCIe Sources ............................................................................................................. 62
Figure 74. Power Supply Module Installation ............................................................................................................................... 67
Figure 75. Power Supply Module Removal .................................................................................................................................... 67
Figure 76. Power Cord Retention Strap Installation ................................................................................................................... 68
Figure 77. Plugging the Power Cable ................................................................................................................................................ 68
Figure 78. SATA RAID 5 Upgrade Key Installation ...................................................................................................................... 69
Figure 79. Intel
®
RMM4 Lite Key Installation .................................................................................................................................. 70
Figure 80. Trusted Platform Module (TPM) Installation ........................................................................................................... 71
Figure 81. M.2 SSD Connector Locations ........................................................................................................................................ 71
Figure 82. M.2 Device Installation ...................................................................................................................................................... 72
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Figure 83. M.2 Device Removal ........................................................................................................................................................... 72
Figure 84. OCP Expansion Module Installation ............................................................................................................................ 73
Figure 85. OCP Expansion Module Removal ................................................................................................................................. 74
Figure 86. Intel® SAS RAID Module Installation ............................................................................................................................ 75
Figure 87. Intel® RMFBU Installation ................................................................................................................................................. 76
Figure 88. IFT Carrier Mezzanine Card Assembly ........................................................................................................................ 77
Figure 89. IFT Mezzanine Card Installation .................................................................................................................................... 78
Figure 90. Fabric Processor Cable Installation ............................................................................................................................. 78
Figure 91. Onboard Omni-path Sideband Signal Connectors ............................................................................................... 79
Figure 92. IFT Carrier Add-in Card Assembly ................................................................................................................................ 80
Figure 93. IFT Carrier Add-in Card Installation ............................................................................................................................. 80
Figure 94. Fabric Processor Cable Installation ............................................................................................................................. 81
Figure 95. 2 x 2.5" Rear Mount Backplane Module Installation ............................................................................................. 82
Figure 96. Rear HSBP Power Cable .................................................................................................................................................... 82
Figure 97. Rear HSBP I2C Cable .......................................................................................................................................................... 82
Figure 98. Rear HSBP SATA & SGPIO Cable Bundle ................................................................................................................... 83
Figure 99. Rear Backplane Cable Connectors ............................................................................................................................... 83
Figure 100. SAS Expander Mezzanine Card Installation ........................................................................................................... 85
Figure 101. 12 Gb Intel® RAID Expander Card RES3FV288 Connector Identification .................................................. 86
Figure 102. Internal 12 Gb Intel® RAID Expander Card RES3TV360 - Connector Identification Block Diagram
.................................................................................................................................................................................................................. 86
Figure 103. Standard Rack Handle Removal ................................................................................................................................. 88
Figure 104. Drive Bay Disassemly – Retention Bracket Removal .......................................................................................... 89
Figure 105. Drive Bay Disassembly – Module Removal ............................................................................................................ 90
Figure 106. Storage Rack Handle Installation ............................................................................................................................... 90
Figure 107. Server Board USB 2.0 Header ...................................................................................................................................... 91
Figure 108. Installing the 8 x 2.5” Drive Bay Module(s) ............................................................................................................. 91
Figure 109. Installing Drive Bay Retention Bracket ..................................................................................................................... 92
Figure 110. Intel
®
Server System R2000WF Features Overview ......................................................................................... 101
Figure 111. No Drives – Chassis only building block (Intel® Server Chassis R2000WFXXX) .................................. 102
Figure 112. 8 x 3.5" Drive Bay Configuration (Intel® Server System R2308WF….) ...................................................... 102
Figure 113. 12 x 3.5" Drive Bay Configuration (Intel® Server System R2312WF… – Storage System) ............... 102
Figure 114. 8 x 2.5" Drive Bay Configuration (Intel® Server System R2208WF….) ...................................................... 102
Figure 115. 16 x 2.5" Drive Bay Configuration (Intel® Server System R2208WF…. + 8x2.5” drive option) ....... 103
Figure 116. 24 x 2.5" Drive Bay Configuration (Intel® Server System R2224WF…. – Storage System) .............. 103
Figure 117. Control Panel Features ................................................................................................................................................ 103
Figure 118. Front I/O Panel Features ............................................................................................................................................. 104
Figure 119. Hot Swap Drive Carrier LED Identification .......................................................................................................... 104
Figure 120. Back Panel Features ...................................................................................................................................................... 105
Figure 121. Server Board Feature Identification ....................................................................................................................... 105
Figure 122. Intel
®
Light-Guided Diagnostic LEDs - Server Board ....................................................................................... 106
Figure 123. DIMM Fault LEDs ............................................................................................................................................................ 107
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Figure 124. System Configuration and Recovery Jumpers .................................................................................................. 107
Figure 125. System Fan Removal .................................................................................................................................................... 113
Figure 126. Replacing the Backup Battery ................................................................................................................................... 114
Figure 127. Standard Rack Handle Installation ......................................................................................................................... 115
Figure 128. Standard Rack Handle Removal .............................................................................................................................. 115
Figure 129. Removing the Drive Bay Module ............................................................................................................................. 116
Figure 130. Control Panel Board Removal .................................................................................................................................. 117
Figure 131. Control Panel Board Installation ............................................................................................................................. 117
Figure 132. 3.5”x8 Drive Bay Module Installation .................................................................................................................... 118
Figure 133. 3.5”x8 Drive Bay Module Retention Clip Installation ...................................................................................... 118
Figure 134. I/O Bay Module Remova ............................................................................................................................................. 120
Figure 135. Control Panel Board Installation ............................................................................................................................. 120
Figure 136. I/O Bay Module Installation ....................................................................................................................................... 121
Figure 137. Retention Bracket Installation .................................................................................................................................. 121
Figure 138. Server Board Removal ................................................................................................................................................. 122
Figure 139. Server Board Installation ............................................................................................................................................ 123
Figure 140. Air Duct Sidewall Installation .................................................................................................................................... 124
Figure 141. POST Diagnostic LED Location ................................................................................................................................ 128
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Intel® Server System R2000WF Product Family System Integration and Service Guide
List of Tables
Table 1. Server System References ...................................................................................................................................................... 8
Table 2. System Utility Software ............................................................................................................................................................ 8
Table 3. BIOS Setup: Keyboard Command Bar ............................................................................................................................ 94
Table 4. System Status LED State Definitions ............................................................................................................................ 126
Table 5. POST Progress Code LED Example ............................................................................................................................... 128
Table 6. MRC Progress Codes ........................................................................................................................................................... 129
Table 7. MRC Fatal Error Codes ....................................................................................................................................................... 130
Table 8. POST Progress Codes ......................................................................................................................................................... 131
Table 9. POST Error Messages and Handling ............................................................................................................................. 135
Table 10. POST Error Beep Codes .................................................................................................................................................. 139
Table 11. Integrated BMC Beep Codes ......................................................................................................................................... 139
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Intel® Server System R2000WF Product Family System Integration and Service Guide
1 Server Building Block System Integration
Purpose
This chapter provides instructions for the integration of the following Intel server building blocks:
®
Intel
Server Chassis R2000WFxxx
+ Any server board from the Intel® Server Board S2600WF product family
+ Available 2.5” drive bay options
If your system came with the server board pre-installed in the chassis, you can skip this chapter and proceed to Chapter 2 - Essential System Component Installation and Service to continue the system integration.
In addition to the Intel Server building blocks defined above, the following system components (Sold Separately) will also be needed to complete the full system integration:
Appropriate SAS/SATA Data Cables Appropriate PCIe OCuLink Data Cables for NVMe support Appropriate Riser Card(s) Appropriate Power Supply Module(s) Processor(s) – Intel® Xeon® processor Scalable family Memory - DDR4 DIMMs Appropriate Power Cable(s) Storage Devices – HDDs, SSDs, M.2 PCIe Add-in Cards Optional Server System Accessories
Reference the Intel® Server S2600WF Product Family Configuration Guide for a complete list of available accessories and spares
Before You Begin
Before working with your server product, observe the safety and ESD precautions found in the Warnings section at the beginning of this manual.
Tools and Supplies Needed
Anti-static wrist strap and conductive foam pad (recommended) Phillips* (cross head) screwdriver (#1 and #2 bits) Torx 30 screwdriver
System Reference
All references to left, right, front, top, and bottom assume the reader is facing the front of the chassis.
Instruction Format
Each procedure described in this chapter will follow an illustration first format. This format will give the reader the option to follow a quicker path to system integration by first seeing an illustration of the intended procedure. If necessary, the reader can then follow the step-by-step instructions that will accompany each procedure.
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Intel® Server System R2000WF Product Family System Integration and Service Guide
System Integration Advisory Note
It is highly recommended that the system integration process defined in the following sections within this chapter be performed in the order specified. Following these instructions will result in the proper installation of critical system components and provide recommended cable routing. Deviating from the prescribed process may result in improper system assembly, a longer integration process, and a less than desired system appearance.
1.1 Intel® Server Chassis Identification
Figure 1. Intel® Server Chassis R2000WFxxx – No Installed Front Drive Accessory Kit Options
1.1.1 Chassis Component Identification
Figure 2. Chassis Components
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Intel® Server System R2000WF Product Family System Integration and Service Guide
1.2 Prepare Chassis for Assembly
As received, the Intel Server Chassis will include several components within a boxed accessory kit or placed within the chassis.
1. Remove the System Cover
Note: A non-skid surface or a stop behind the server system may be needed to prevent the server system from sliding on your work surface
Figure 3. Chassis Cover Removal
a) Loosen the two captive thumb screws located on the back edge of the system cover (See letter “A”)
Note: New chassis as shipped from Intel will require a screw driver to loosen the thumb screws securing the top cover to the chassis.
b) Slide cover back and lift upward (see letter "B").
The accessory kit and or system packaging will include the following components:
The left and right black plastic air duct sidewalls Separate bags of screws for mounting the server board and riser card module RAID Maintenance Free Backup Unit (RMFBU) mounting plate and screws DIMM Blanks Black Mylar “No CPU” processor socket spacers
The following components will be found inside the chassis. Each should be removed:
Clear plastic air duct and sidewalls A box with two processor heat sinks Two riser card brackets The system fan module
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Intel® Server System R2000WF Product Family System Integration and Service Guide
2. Remove the System Fan Module
Figure 4. System Fan Module Removal
a) Lift the latches located on each end of the fan module until each latch is fully disengaged from the
latch receivers on the chassis side wall.
b) Grasp each end of the fan module and pull straight up until the module is fully disengaged from the
module receivers on the chassis side wall.
c) Carefully place the fan module face down onto a flat surface. Do NOT rest the fan module on the
fan connectors located on the bottom side of the fan module, doing so may damage the connectors.
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Intel® Server System R2000WF Product Family System Integration and Service Guide
1.3 System Assembly
1. Install the Server Board
Figure 5. Server Board Installation
a) Clear the area for server board placement by carefully moving aside any cables that may be taped to
the chassis base. b) Remove power supplies if present. c) Remove the server board from its anti-static bag. d) Holding the server board by its edges, carefully lower the server board into the chassis so that the
rear I/O connectors of the server board align with and are fully seated into the matching cut outs on
the chassis back panel and each server board mounting hole is aligned with a threaded chassis
standoff. (See letter “A”) e) The server board is accurately placed when the two end screw holes nearest the front edge of the
server board sit securely onto the shouldered chassis standoffs. f) Using 8 in-lb torque, fasten down the server board with 9 screws (See letter “B”)
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Intel® Server System R2000WF Product Family System Integration and Service Guide
2. Install the Air Duct Side Walls
Figure 6. Air Duct Side Wall Installation
a) Locate the two black plastic air duct sidewalls from the chassis accessory kit b) Following the illustration above, fasten down the appropriate air duct side wall onto each side of the
server board using 8 in/lbf torque for each screw. (See Letter “C”)
1.3.1 8 x 2.5” Front Drive Bay Module Installation (Intel® Server Chassis R2000WFxxx and Intel® Server System R2208WFxxxx)
Continue with the instructions in this section for installation of several available 8 x 2.5” front drive bay accessory kits into the system. If the final system configuration does not include front drive support, proceed to section 1.3.2
1. Remove the Drive Bay Retention Bracket
The Drive Bay Retention Bracket must be removed in order to remove the Drive Bay Filler Panels.
Figure 7. R2000WFxxx Drive Bay Retention Bracket Removal
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Intel® Server System R2000WF Product Family System Integration and Service Guide
a) Remove the six (6) screws from the top front edge of the drive bay b) Pull the metal bracket straight out. c) Set aside the retention bracket and screws for re-installation at a later time.
2. Remove Drive Bay Filler Panel(s)
The chassis includes a drive bay filler panel for each drive bay location that doesn’t have a drive bay pre­installed. Remove the filler panel for each 8 x 2.5” drive bay module to be installed.
Figure 8. Drive Bay Filler Panel Removal
a) Carefully turn the chassis onto its side, exposing the bottom side of the chassis. b) From the bottom of the chassis, remove the three (3) screw securing the given drive bay filler panel
(see Letter ‘C’). c) Carefully return the chassis to its original position. d) Slide out the drive bay filler panel (see Letter ‘D’).
3. Insert 8 x 2.5” Drive Bay Module
Figure 9. 8 x 2.5" Drive Bay Module Installation
a) Carefully unpack the 8 x 2.5” drive bay module from the accessory kit. b) Slide the 8 x 2.5” drive bay module into the server chassis
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Intel® Server System R2000WF Product Family System Integration and Service Guide
c) Using two screws on the top back edge of the drive bay, secure the drive bay to the chassis. (8 in/lbf
torque for each screw). d) Repeat steps 1-3 for the second drive bay module (if applicable). e) Carefully place the chassis on its side, and secure each installed drive bay module with three (3)
additional screws on the bottom of the chassis (8 in/lbf torque for each screw). f) Carefully return the chassis to its original position.
4. Install Drive Bay Retention Bracket
Figure 10. Drive Bay Retention Bracket Installation
a) Locate the drive bay retention bracket and screws. b) Carefully slide the drive bay retention bracket straight into the gap between the top of the drive bay
module(s) and the underside of the chassis sheet metal. (See Letter ‘A’). c) Secure the retention bracket with six screws (see Letter ‘B’). (8 in/lbf torque for each screw).
1.3.2 Internal Cable Routing and Connections
All cables in the system that need to be routed from front-to-back, should be routed using the cable channels between the chassis sidewalls and the air duct sidewalls as shown in the following illustration. When routing cables front-to-back, none should be routed through the center of the system or in the area between the system fans and the DIMM slots. Cable connection instructions provided in this section are presented in the recommended order in which they should be installed. See Error! Reference source not found. for additional System Cable routing illustrations.
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Figure 11. Internal Cable Routing Channels
1. Connect Internal Cables for Front Control Panel and Front I/O Module
This system includes front panel USB, Video, Control Buttons, and various LED features that must be cabled to the appropriate connectors on the server board. Cables should be routed in the following order: (1) Front Panel USB, (2) Front Control Panel, and (3) Front Panel Video.
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Figure 12. Front Control Panel and Front I/O Internal Cable Connections
a) Route the black round USB cable to the blue 20-pin connector on the server board labeled
“FP_USB2_11_13”. The cable should be routed as close to the chassis side wall as possible. b) Route the folded 30-pin gray ribbon cable to the matching 30-pin header on the server board
labeled “SSI_FRONT_PANEL”. c) Route the 14-pin gray folded ribbon cable to the 14-pin black shrouded connector on the server
board labeled “FP_VIDEO”.
Note: With the system fan module assembly removed from the chassis, all three front panel cables should be routed beneath the fan module receiver feature on the right chassis sidewall.
System configurations with no front drive bay, can proceed to section 1.3.4
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Intel® Server System R2000WF Product Family System Integration and Service Guide
2. Connect the Hot Swap Backplane Power Cable and I
Figure 13. Hot Swap Backplane Connectors
a) Locate the backplane power cable.
2
C Cables
Figure 14. 2.5” Drive Module Hot Swap Backplane Power Cable
Figure 15. HSBP POWER Connector
b) Connect the 2x6 pin cable connector (labeled “SVRBRD”) to the matching 2x6 white power
connector on the server board (silk screened “HSBP PWR”)
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Intel® Server System R2000WF Product Family System Integration and Service Guide
c) Route the backplane power cable along the chassis sidewall, to the area behind the drive bay. d) Connect the white 2x2 pin cable connector(s) (labeled ‘P#’) to the matching white 2x2 power
connector(s) on the backplane (silk screened ‘PWR’). e) Once the cable is attached on both ends, carefully press the cable as low as possible into the cable
routing channel. f) Locate the backplane I2C cable.
Figure 16. I
2
C cable
2
Figure 17. Hot Swap Backplane I
C Internal Cable Connector
g) Attach the connector (labeled “HSBP”) of the I2C cable to the matching HSBP pin connector (silk
screened “HSBP I2C”) on the backplane. h) Route the backplane I2C cable next to the nearest chassis sidewall and connect the other end of the
I2C cable to the 1x4 pin connector (silk screened “HSBP I2C”) on the server board.
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Intel® Server System R2000WF Product Family System Integration and Service Guide
If more than one 8 x 2.5” backplane is being installed, locate the I
2
cable to the I
C -OUT connector of backplane #1 and the other end of the cable to the I2C - IN connector of
backplane #2.
Figure 18. Dual 8x2.5" Hot Swap Backplane I
2
2
C jumper cable and connect one end of the
C Jumper Cable Installation
3. Connect the SAS/SATA Data Cable(s)
SAS/SATA Data cable connections will vary depending on the system configuration. This section will only describe cable connections when using the onboard SATA controllers. For other add-in storage options, refer to the appropriate option installation sections available in this document.
a) Locate the appropriate SAS/SATA Data cables.
Figure 19. SATA Cable
b) Attach one side of the SAS/SATA Data cables to the mini-SAS HD connectors on the backplane. c) Route the SAS/SATA DATA cables from the backplane to the back of the system via the cable
channels next to the chassis sidewalls.
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Intel® Server System R2000WF Product Family System Integration and Service Guide
Figure 20. Onboard Connectors for Embedded SATA Support (S2600WFT and S2600WF0 only)
d) Attach the P2 end of the SATA Data cables to the on-board Mini-SAS HD connectors for embedded
SATA support (see Figure 20).
1.3.3 PCIe NVMe Support
See Section 2.10
1.3.4 Riser Card Assembly
The server system can support up to three (3) PCIe riser cards via the two riser card brackets. This section will provide instructions for mounting of a riser card option to the bracket only. Add-in card installation and system integration procedures for the riser card assemblies are continued in Chapter 2 after the installation of other required system components has been performed.
1. Attach Riser Card(s) to Riser Card Bracket(s)
Figure 21. Riser Card Assembly
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