Intel R1000WT Series System Installation And Service

Intel® Server System R1000WT Product Family
System Integration and Service Guide
A Guide for Technically Qualified Assemblers of Intel identified Subassemblies/Products
Rev 2.2
April 2015
Intel® Server Boards and Systems
Intel® Server System R1000WT Product Family System Integration and Service Guide
Revision
Number
November 2014
2.1
Chapter 5 added – System Packaging Assembly Instructions.
November 2014
2.1.1
Minor clarifications made to section 1.2 preparing chassis for assembly
Date
September 2014 1.0 First External Public Release
October 2014 1.1
November 2014 2.0
April 2015 2.2
Document Revision History
Modifications
All changes from previous release:
Updated illustrations and instructions for chassis support bracket
Added note to processor installation instructions
Updated Processor installation illustrations.
Added sections describing the Installation and Removal of the
optional Dual RMFBU assembly
All changes from previous release:
Chassis only product system integration (Chapter 1) re-written
Updated several system illustrations showing added Support Bracket
feature
Updated Disclaimer Statements
Updated Table 1. Product Family Reference Collaterals list
Chapter 1.3 – changed server board mounting screw torque from 8
in-lbs to 12 in-lbs
ii Rev. 2.2
Disclaimers
Intel technologies’ features and benefits depend on system configuration and may require enabled hardware, software or service activation. Learn more at Intel.com, or from the OEM or retailer.
You may not use or facilitate the use of this document in connection with any infringement or other legal analysis concerning Intel products described herein. You agree to grant Intel a non-exclusive, royalty-free license to any patent claim thereafter drafted which includes subject matter disclosed herein.
No license (express or implied, by estoppel or otherwise) to any intellectual property rights is granted by this document.
The products described may contain design defects or errors known as errata which may cause the product to deviate from published specifications. Current characterized errata are available on request.
Intel disclaims all express and implied warranties, including without limitation, the implied warranties of merchantability, fitness for a particular purpose, and non-infringement, as well as any warranty arising from course of performance, course of dealing, or usage in trade.
Intel, the Intel logo, Xeon, and Xeon Phi are trademarks of Intel Corporation in the U.S. and/or other countries.
*Other names and brands may be claimed as the property of others.
Copyright © 2015 Intel Corporation. All Rights Reserved.
Intel® Server System R1000WT Product Family System Integration and Service Guide
重要安全指导
Safety Information
Important Safety Instructions
Read all caution and safety statements in this document before performing any of the instructions. See also Intel Server Boards and Server Chassis Safety Information at
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
Wichtige Sicherheitshinweise
Lesen Sie zunächst sämtliche Warnund Sicherheitshinweise in diesem Dokument, bevor Sie eine der Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu Intel-Serverplatinen und Servergehäusen auf der
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
Consignes de sécurité
Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce document avant de suivre toute instruction. Consultez Intel Server Boards and Server Chassis Safety Information sur le site
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
Instrucciones de seguridad importantes
Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar cualquiera de las instrucciones. Vea Intel Server Boards and Server Chassis Safety Information en
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm.
执行任何指令之前,请阅读本文档中的所有注意事项及安全声明。和/
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm 上的 Intel
Chassis Safety Information(《Intel 务器主板与服务器机箱安全信息》)。
®
Server Boards and Server
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Intel® Server System R1000WT Product Family System Integration and Service Guide
Warnings
Heed safety instructions: Before working with your server product, whether you are using this guide or any other
resource as a reference, pay close attention to the safety instructions. You must adhere to the assembly instructions in this guide to ensure and maintain compliance with existing product certifications and approvals. Use only the described, regulated components specified in this guide. Use of other products/components will void the UL listing and other regulatory approvals of the product and will most likely result in noncompliance with product regulations in the region(s) in which the product is sold.
System power on/off: The power button DOES NOT turn off the system AC power. To remove power from the system, you must unplug the AC power cord from the wall outlet. Make sure the AC power cord is unplugged before you open the chassis, add, or remove any components.
Hazardous conditions, devices and cables: Hazardous electrical conditions may be present on power, telephone, and communication cables. Turn off the server and disconnect the power cord, telecommunications systems, networks, and modems attached to the server before opening it. Otherwise, personal injury or equipment damage can result.
Electrostatic discharge (ESD) and ESD protection: ESD can damage disk drives, boards, and other parts. We recommend that you perform all procedures in this chapter only at an ESD workstation. If one is not available, provide some ESD protection by wearing an antistatic wrist strap attached to chassis ground - any unpainted metal surface - on your server when handling parts.
ESD and handling boards: Always handle boards carefully. They can be extremely sensitive to ESD. Hold boards only by their edges. After removing a board from its protective wrapper or from the server, place the board component side up on a grounded, static free surface. Use a conductive foam pad if available but not the board wrapper. Do not slide board over any surface.
Installing or removing jumpers: A jumper is a small plastic encased conductor that slips over two jumper pins. Some jumpers have a small tab on top that you can grip with your fingertips or with a pair of fine needle nosed pliers. If your jumpers do not have such a tab, take care when using needle nosed pliers to remove or install a jumper; grip the narrow sides of the jumper with the pliers, never the wide sides. Gripping the wide sides can damage the contacts inside the jumper, causing intermittent problems with the function controlled by that jumper. Take care to grip with, but not squeeze, the pliers or other tool you use to remove a jumper, or you may bend or break the pins on the board.
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Intel® Server System R1000WT Product Family System Integration and Service Guide
Preface
About this document
This document is written for system integrators and service technicians who are responsible for system assembly, server upgrades, server repair, and component replacement.
This document is divided into two major sections. The first half of the document provides detailed instructions on how to assemble a system from the bare chassis to a functional server. It will guide you through the installation of system components and available accessories. The second half of the document is focused on system service. It provides many reference diagrams used to identify all key physical features of the system. It also provides detailed instructions for the replacement of field replaceable components.
For the latest revision of this document, go to http://www.intel.com/support
Document Organization
System Integration
Chapter 1 –– Server Building Block System Integration – provides grounds up assembly instructions for the
integration of individual server building blocks, starting with a bare chassis and installing all the system boards and major server components, including power supply and system fans. This chapter can be skipped if the server board and other major components are pre-installed in the system.
Chapter 2 – Essential System Component Integration and Service – provides instructions for adding essential system components required to complete the integration of the server system. This includes installation of Processors, Memory, Add-in Cards, and hot-swap storage devices
Chapter 3 – Options and Accessory Kit Integration and Service – provides instructions for adding and removing various system options and available accessory option kits that maybe installed in the system
Chapter 4 – System Software Updates and Configuration - provides instructions for completing the integration of the server system by updating the system software and navigating through the BIOS Setup screens.
Chapter 5 – System Packaging Assembly – Provides package assembly instructions when re-using the Intel packaging the system was originally shipped in.
System Service
Chapter 6 – System Features Overview – provides a high level overview of the Intel® Server System R1000WT
product family. In this chapter, you will find a list of the server system features and illustrations identifying the major system components.
Chapter 7 – FRU Replacement – provides guidance for the replacement of system components considered as field replaceable units (FRUs).
Appendix A – Getting Help
Appendix B - System Cable Routing Diagrams
Appendix C - System Status LED Operating States and Definition
Appendix D – POST Code Diagnostic LED Decoder Table
Appendix E – POST Code Errors
.
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Intel
®
Server Board S2600WT Technical Product Specification
For system firmware updates,
For a complete list of supported
Intel® One Boot Flash Update (OFU) – Various OS Support
Additional Information and Software
For additional information about this family of products or any of their supported accessories, refer to the following resources available at http://www.intel.com/support.
Table 1. Product Family Reference Collaterals
For this information or software Use this Document or Software
For in-depth technical information about this product family
For system integration instructions and service guidance
For server configuration guidance and compatibility
For system power budget guidance
onboard device drivers, and software to manage your Intel Server System.
®
Intel
Intel® Remote Management Module 4 (Intel® RMM4) and Integrated BMC User Guide
Intel® Remote Management Module 4 Technical Product Specification
Intel® I/O Expansion Modules Hardware Specification
Intel® Server System BIOS Setup Utility Guide
Intel® Server Platform Firmware Specification Update
Product Safety and Regulatory Compliance - Intel® Xeon® Processor E5-2600 v3
Intel® S2600WT Product Family Configuration Guide rev 2.x
Intel® Server Configurator tool
Intel Guide
®
Server System R1000WT Product Family Technical Product Specification
http://www.intel.com/p/en_US/support/highlights/server/s2600wt?wapkw=s2600wt+family
Intel® Server System R1000WT product family System Integration and Service Guide
http://www.intel.com/p/en_US/support/highlights/server/s2600wt?wapkw=s2600wt+family
http://serverconfigurator.intel.com
®
Server Board S2600WT Product Family Power Budget Tool and Thermal Configuration
https://downloadcenter.intel.com/product/78562/Intel-Server-Board-S2600WT-Family
https://downloadcenter.intel.com/product/78562/Intel-Server-Board-S2600WT-Family
processors, memory, add-in cards, and peripherals:
http://www.intel.com/p/en_US/support/category/server/s2600wt/doc_guide#
The server system has support for several software utilities which can be used to configure system parameters and aid in troubleshooting system issues. All available utilities can be downloaded from the following Intel web site: http://downloadcenter.intel.com/
Table 2. System Utility Software
To do this: Use this utility:
To obtain full system information Intel® SYSINFO Utility – Various OS support
To read System Event Log (SEL) Intel® SELVIEW Utility – Various OS support
Configure, Save and Restore various system options Intel® SYSCFG Utility – Various OS support
Test onboard feature functionality Intel® Platform Confidence Test (PCT) – uEFI only
To update system software
To configure and manage Intel® RAID Controllers Intel® RAID Web Console 2 Utility – Various OS support
Server Management Software Intel® Active System Console
Rev 2.2 vii
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Intel® Server System R1000WT Product Family System Integration and Service Guide
Table of Contents
1. Server Building Block System Integration ................................................................................... 1
1.1 Intel
1.2 Prepare Chassis for Assembly ....................................................................................................... 3
1.3 System Assembly ................................................................................................................................ 6
2. Essential System Component Installation and Service ......................................................... 15
2.1 Internal Cable Routing ................................................................................................................... 16
2.2 System Cover Removal / Installation ....................................................................................... 17
2.2.1 System Cover Removal .................................................................................................................. 17
2.2.2 System Cover Installation ............................................................................................................. 17
2.3 Air Duct Removal / Installation ................................................................................................... 18
2.3.1 Air Duct Removal .............................................................................................................................. 18
®
Server Chassis Identification .............................................................................................. 3
2.3.2 Air Duct Installation ......................................................................................................................... 18
2.4 Processor Installation / Removal ............................................................................................... 18
2.4.1 Processor Heatsink(s) Removal .................................................................................................. 19
2.4.2 Processor Installation ..................................................................................................................... 20
2.4.3 Processor Heatsink Installation.................................................................................................. 23
2.4.4 Removing the Processor ............................................................................................................... 23
2.5 Memory Installation and Removal ............................................................................................ 24
2.5.1 Memory Slot population requirements .................................................................................. 24
2.5.2 DDR4 DIMM Installation ................................................................................................................ 24
2.5.3 Removing Memory ........................................................................................................................... 25
2.6 Storage Device Installation / Removal .................................................................................... 26
2.6.1 4 x 3.5” Front Drive Bay Storage ................................................................................................ 26
2.6.2 8 x 2.5” Front Drive Bay Storage ................................................................................................ 28
2.7 Riser Card Assembly - Removal / Integration / Installation ........................................... 29
2.7.1 Riser Card Assembly Removal .................................................................................................... 30
2.7.2 Mounting a Riser Card to the Riser Bracket ........................................................................... 30
2.7.3 PCI Add-in Card Installation ........................................................................................................ 31
2.7.4 PCI Riser Assembly Installation .................................................................................................. 31
2.8 Rack Handles – Installation / Removal .................................................................................... 32
2.8.1 Installing the Rack Handles .......................................................................................................... 32
2.8.2 Removing the Rack Handles ........................................................................................................ 32
3. Option and Accessory Kit Integration and Service ................................................................. 33
3.1 Slimline Optical Drive – Installation and Removal ............................................................. 34
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3.1.1 Slimline Optical Drive Installation ............................................................................................. 34
3.1.2 Slimline Optical Drive Removal .................................................................................................. 36
3.2 Power Supply Module – Installation / Removal .................................................................. 37
3.2.1 Power Supply Module Installation ............................................................................................ 37
3.2.2 Power Supply Module Removal ................................................................................................. 37
3.3 Power Cord Retention Strap Installation ............................................................................... 38
3.4 Intel® SAS RAID Module Installation / Removal .................................................................. 39
3.4.1 Intel® SAS RAID Module Installation ........................................................................................ 39
3.4.2 Intel® SAS RAID Module Removal.............................................................................................. 39
3.5 Intel
®
I/O Expansion Module – Installation / Removal ...................................................... 40
3.5.1 Intel® I/O Expansion Module Installation ............................................................................... 40
3.5.2 Intel® I/O Expansion Module Removal .................................................................................... 40
3.6 SATA RAID 5 Upgrade Key – Installation / Removal ......................................................... 41
3.6.1 Installing the SATA RAID 5 Upgrade Key ............................................................................... 41
3.6.2 Removing the SATA RAID 5 Upgrade Key ............................................................................. 41
3.7 Intel
3.7.1 Intel
3.7.2 Intel
®
Remote Management Module 4 Lite Key – Installation / Removal .................. 42
®
RMM4 Lite Key Installation .............................................................................................. 42
®
RMM4 Lite Key Removal .................................................................................................... 42
3.8 Trusted Platform Module (TPM) Installation ........................................................................ 43
3.9 Front Bezel – Installation / Removal ........................................................................................ 44
3.9.1 Bezel Snap-ons ................................................................................................................................. 44
3.9.2 Front Bezel Installation .................................................................................................................. 45
3.9.3 Front Bezel Removal ....................................................................................................................... 45
3.10 Intel
3.10.1 Intel
3.10.2 Intel
3.11 Dual Intel
3.11.1 Dual Intel
3.11.2 Dual Intel
®
RAID Maintenance Free Backup Unit (RMFBU) Installation/Removal ............. 46
®
RAID Maintenance Free Backup Unit (RMFBU) Installation ................................ 46
®
RAID Maintenance Free Backup Unit (RMFBU) Removal...................................... 47
®
RAID Maintenance Free Backup Units (RMFBU) Installation/Removal 48
®
RAID Maintenance Free Backup Unit (RMFBU) Assembly Installation . 48
®
RAID Maintenance Free Backup Unit (RMFBU) Assembly Removal ...... 50
4. System Software Updates and Configuration .......................................................................... 51
4.1 Updating the System Software Stack ...................................................................................... 51
4.2 Using the BIOS Setup Utility ........................................................................................................ 51
4.2.1 Entering BIOS Setup ....................................................................................................................... 51
4.2.2 No Access to the BIOS Setup Utility ......................................................................................... 52
4.2.3 Navigating the BIOS Setup Utility ................................
.............................................................. 52
5. System Packaging Assembly ....................................................................................................... 54
5.1 Accessory Kit ...................................................................................................................................... 54
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5.2 System Packaging Assembly Instructions ............................................................................. 55
6. System Service - System Features Overview ........................................................................... 60
6.1 System Feature Reference Diagrams ....................................................................................... 60
6.1.1 Front Drive Bay Options ................................................................................................................ 60
6.1.2 Control Panel Features .................................................................................................................. 61
6.1.3 Front I/O Features ............................................................................................................................ 61
6.1.4 Back Panel Features ........................................................................................................................ 61
6.1.5 Server Board Features .................................................................................................................... 62
6.2 System Configuration and Recovery Jumpers .................................................................... 65
6.2.1 BIOS Default Jumper Block ......................................................................................................... 65
6.2.2 Serial Port ‘A’ Configuration Jumper ....................................................................................... 65
6.2.3 Password Clear Jumper Block .................................................................................................... 66
6.2.4 Management Engine (ME) Firmware Force Update Jumper Block .............................. 66
6.2.5 BMC Force Update Jumper Block ............................................................................................. 67
6.2.6 BIOS Recovery Jumper .................................................................................................................. 67
7. System Service - FRU Replacement ........................................................................................... 69
7.1 System Fan Assembly Removal / Installation ...................................................................... 70
7.1.1 System Fan Assembly Removal ................................................................................................. 70
7.1.2 System Fan Assembly Installation ............................................................................................ 70
7.2 Replacing a System Fan ................................................................................................................. 71
7.3 Replacing the System Battery ..................................................................................................... 72
7.4 Replacing a Backplane ................................................................................................................... 73
7.4.1 Removing the Backplane .............................................................................................................. 73
7.4.2 Installing the Backplane ................................................................................................................ 73
7.5 Replacing the Standard Front Control Panel ....................................................................... 74
7.5.1 Standard Front Control Panel Removal .................................................................................. 74
7.5.2 Standard Front Control Panel Installation............................................................................. 74
7.6 Replacing the Server Board ......................................................................................................... 76
7.6.1 Server Board Removal ................................................................................................................... 76
7.6.2 Server Board Installation .............................................................................................................. 78
Appendix A: Getting Help .................................................................................................................... 80
Appendix B: System Cable Routing Diagrams ................................................................................. 81
Appendix C: System Status LED Operating States and Definition .............................................. 83
Appendix D: POST Code Diagnostic LED Decoder Table .............................................................. 85
Appendix E: POST Code Errors ........................................................................................................... 91
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List of Figures
Figure 1. Intel® Server Chassis R1304WTxxx – 4 x 3.5” Front Drive Bay ..................................................................... 3
Figure 2. Intel® Server Chassis R1208WTXXX – 8 x 2.5” Front Drive Bay ................................................................... 3
Figure 3. Removing the System Cover ....................................................................................................................................... 3
Figure 4. Chassis Components ...................................................................................................................................................... 4
Figure 5. System Fan Assembly Removal ................................................................................................................................. 5
Figure 6. Server Board Installation .............................................................................................................................................. 6
Figure 7. SAS/SATA I/O Cable ....................................................................................................................................................... 7
Figure 8. Backplane Power Cable and SAS/SATA Data Cable Attachments ............................................................. 7
Figure 9. On-Board Mini-SAS HD Connectors for embedded SATA Support .......................................................... 8
Figure 10. Hot Swap Backplane Power Cable ......................................................................................................................... 8
Figure 11. Hot Swap Backplane Power Cable Installation ................................................................................................. 8
Figure 12. System Fan Assembly Installation ......................................................................................................................... 9
Figure 13. Connect System Fan Cables ..................................................................................................................................... 9
Figure 14. Hot Swap Backplane I2C Cable ............................................................................................................................. 10
Figure 15. Backplane I2C Connector Location .................................................................................................................... 10
Figure 16. Hot Swap Backplane I2C Internal Cable Connection ................................................................................... 10
Figure 17. Front Control Panel and Front I/O Internal Cable Connections ............................................................ 11
Figure 18. Air Duct Side Wall and Support Bracket Installation .................................................................................. 12
Figure 19. Power Supply and Power Supply Bay Filler Installation ........................................................................... 14
Figure 20. Internal Cable Routing .............................................................................................................................................. 16
Figure 21. System Cover Removal ............................................................................................................................................ 17
Figure 22. System Cover Installation ....................................................................................................................................... 17
Figure 23. Air Duct Removal ........................................................................................................................................................ 18
Figure 24. Air Duct Installation ................................................................................................................................................... 18
Figure 25. Processor Heatsink Removal ................................................................................................................................. 19
Figure 26. Processor Installation – Open the Socket Lever ........................................................................................... 20
Figure 27. Processor Installation– Open the Load Plate ................................................................................................. 20
Figure 28. Processor Installation – Install the Processor ................................................................................................ 21
Figure 29. Processor Installation – Remove the Socket Cover ..................................................................................... 21
Figure 30. Processor Installation – Close the Load Plate ................................................................................................ 22
Figure 31. Processor Installation – Latch the Locking Lever ......................................................................................... 22
Figure 32. Processor Heatsink Installation ............................................................................................................................ 23
Figure 33. DIMM Blank ................................................................................................................................................................... 24
Figure 34. DDR4 DIMM Installation ........................................................................................................................................... 24
Figure 35. DDR4 DIMM Removal ................................................................................................................................................ 25
Figure 36. Installing Hot-swap storage devices – 3.5” carrier extraction ................................................................. 26
Figure 37. 3.5” Drive Installation – Remove the drive blank .......................................................................................... 26
Figure 38. 3.5” Drive Installation – Mounting drive to carrier ....................................................................................... 27
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Figure 39. Option to install 2.5” SSD into a 3.5” carrier .................................................................................................. 27
Figure 40. Drive Installation – Inserting 3.5” HDD assembly ........................................................................................ 28
Figure 41. Installing Hot-swap storage devices – 2.5” carrier extraction ................................................................. 28
Figure 42. 2.5” Storage Device Installation – Remove the drive blank ..................................................................... 28
Figure 43. 2.5” Storage Device Installation – Mount Drive to Carrier ........................................................................ 29
Figure 44. 2.5” Storage Device Installation – Inserting 2.5” Drive assembly .......................................................... 29
Figure 45. PCI Riser Assembly Removal ................................................................................................................................. 30
Figure 46. Riser Card Installation to Riser Bracket ............................................................................................................. 30
Figure 47. PCI Add-In Card Installation .................................................................................................................................. 31
Figure 48. Installing PCI Riser Assembly ................................................................................................................................ 31
Figure 49. Installing the Rack Handle ...................................................................................................................................... 32
Figure 50. Removing the Rack Handle .................................................................................................................................... 32
Figure 51. Installing the Plastic Mounting Clip to an Optical Drive ............................................................................ 34
Figure 52. Peripheral Device Power Cable ............................................................................................................................ 34
Figure 53. Peripheral Power Connector on the Server Board ...................................................................................... 34
Figure 54. SATA 4/5 Port on the Server Board ................................................................................................................... 35
Figure 55. Optical Drive Installation ......................................................................................................................................... 35
Figure 56. Removing the Slimline Optical Drive ................................................................................................................. 36
Figure 57. Power Supply Module Installation ...................................................................................................................... 37
Figure 58. Power Supply Module Removal ........................................................................................................................... 37
Figure 59. Power Cord Retention Strap Installation ......................................................................................................... 38
Figure 60. Intel® SAS RAID Module Installation................................................................................................................... 39
Figure 61. Installing Intel® I/O Expansion Module .............................................................................................................. 40
Figure 62. Removing an I/O Expansion Module .................................................................................................................. 40
Figure 63. Installing the SATA RAID 5 Upgrade Key ......................................................................................................... 41
Figure 64. Installing the Intel® RMM4 Lite .............................................................................................................................. 42
Figure 65. Trusted Platform Module (TPM) Installation .................................................................................................. 43
Figure 66. Installing the Snap-on to the front bezel ......................................................................................................... 44
Figure 67. Removing the Snap-on from the front bezel ................................................................................................. 44
Figure 68. Installing the Front Bezel ........................................................................................................................................ 45
Figure 69. Removing the Front Bezel ...................................................................................................................................... 45
Figure 70. Intel® RAID Maintenance Free Backup Unit (RMFBU) Installation ......................................................... 46
Figure 71. Intel® RAID Maintenance Free Backup Unit (RMFBU) Removal .............................................................. 47
Figure 72. Standard RMFBU Mounting Plate Removal .................................................................................................... 48
Figure 73. AWTAUXBBUBKT 1U RMFBU Mounting Plate Installation ...................................................................... 48
Figure 74. RMFBU Removal from standard housing ......................................................................................................... 49
Figure 75. RMFBU installation into Dual RMFBU Housing .............................................................................................. 49
Figure 76. Dual RMFBU Assembly Installation .................................................................................................................... 49
Figure 77. Dual RMFBU Assembly Removal.......................................................................................................................... 50
Figure 78. Package Assembly Reference Diagram ............................................................................................................. 55
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Figure 79. Intel
®
Server System R1000WT Features Overview .................................................................................... 60
Figure 80. 3.5" Drive Bay – 4 Drive Configuration – Intel® Server System R1304WTxxxx ............................... 60
Figure 81. 2.5" Drive Bay – 8 Drive Configuration – Intel® Server System R1208WTxxxx ................................ 60
Figure 82. Control Panel Features............................................................................................................................................. 61
Figure 83. Front I/O Panel Features ......................................................................................................................................... 61
Figure 84. Back Panel Features .................................................................................................................................................. 61
Figure 85. Server Board Feature Identification ................................................................................................................... 62
Figure 86. Intel® Light-Guided Diagnostic LEDs - Server Board ................................................................................... 63
Figure 87. DIMM Fault LEDs ......................................................................................................................................................... 64
Figure 88. System Fan Connections ......................................................................................................................................... 64
Figure 89. System Configuration and Recovery Jumpers .............................................................................................. 65
Figure 90. System Fan Assembly Removal ........................................................................................................................... 70
Figure 91. System Fan Assembly Installation ...................................................................................................................... 70
Figure 92. Connect System Fan Cables .................................................................................................................................. 70
Figure 93. Remove a failed system fan ................................................................................................................................... 71
Figure 94. Replacing the Backup Battery ............................................................................................................................... 72
Figure 95. Removing the Backplane ......................................................................................................................................... 73
Figure 96. Installing the Backplane .......................................................................................................................................... 73
Figure 97. Standard Front Control Panel Removal ............................................................................................................ 74
Figure 98. Standard Front Control Panel Installation ...................................................................................................... 74
Figure 99. Server Board Removal .............................................................................................................................................. 77
Figure 100. POST Diagnostic LED Location .......................................................................................................................... 85
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List of Tables
Table 1. Product Family Reference Collaterals .................................................................................................................... vii
Table 2. System Utility Software ................................................................................................................................................. vii
Table 3. BIOS Setup: Keyboard Command Bar ................................................................................................................... 52
Table 4. System Status LED State Definitions ..................................................................................................................... 83
Table 5. POST Progress Code LED Example ........................................................................................................................ 85
Table 6. MRC Progress Codes ..................................................................................................................................................... 86
Table 7. MRC Fatal Error Codes.................................................................................................................................................. 87
Table 8. POST Progress Codes ................................................................................................................................................... 88
Table 9. POST Error Codes and Messages ............................................................................................................................ 91
Table 10. POST Error Beep Codes ............................................................................................................................................ 96
Table 11. Integrated BMC Beep Codes ................................................................................................................................... 97
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1. Server Building Block System Integration

Purpose
This chapter provides instructions for the integration of the following Intel server building blocks:
®
Server Chassis R1304WTxxx
Intel
®
+ Intel
®
Server Chassis R1208WTXXX
Intel
+ Intel
If your system came with the server board pre-installed in the chassis, you can skip this chapter and proceed to Chapter 2 – Essential System Component Installation and Service to continue the system integration.
In addition to the Intel Server building blocks defined above, the following system components (Sold Separately) will also be needed to complete the full system integration:
Appropriate SAS/SATA Data Cables
Appropriate Riser Card(s)
Appropriate Power Supply Module(s)
Intel® Xeon® processor E5-2600 v3 product family
DDR4 memory
Appropriate Power Cable(s)
Desired Storage Devices
Desired Optional Server Accessories
For a complete list of supported Intel system components and accessories, please reference the following Intel documents:
Intel® S2600WT Product Family Configuration Guide (rev 2.x)
Server Board S2600WT (Intel product code S2600WT2 or S2600WTT)
®
Server Board S2600WT (Intel product code S2600WT2 or S2600WTT)
Before You Begin
Before working with your server product, observe the safety and ESD precautions found in the Warnings section at the beginning of this manual.
Tools and Supplies Needed
Anti-static wrist strap and conductive foam pad (recommended)
Phillips* (cross head) screwdriver (#1 and #2 bits)
System Reference
All references to left, right, front, top, and bottom assume the reader is facing the front of the chassis.
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Instruction Format
Each procedure described in this chapter will follow an illustration first format. This format will give the reader the option to follow a quicker path to system integration by first seeing an illustration of the intended procedure. If necessary, the reader can then follow the step-by-step instructions that will accompany each procedure.
System Integration Advisory Note
It is highly recommended that the system integration process defined in the following sections within this chapter be performed in the order specified. Following these instructions will result in the proper installation of critical system components and provide recommended cable routing. Deviating from the prescribed process may result in improper system assembly, a longer integration process, and a less than desired system appearance.
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Figure 3. Removing the System Cover
1.1 Intel
®
Server Chassis Identification
Figure 1. Intel® Server Chassis R1304WTxxx – 4 x 3.5” Front Drive Bay
Figure 2. Intel® Server Chassis R1208WTXXX – 8 x 2.5” Front Drive Bay

1.2 Prepare Chassis for Assembly

As received, the Intel Server Chassis will include several components within a boxed accessory kit or placed within the chassis.
Remove the System Cover
Note: A non-skid surface or a stop behind the server system may be needed to prevent the server system from sliding on your work surface.
Remove the top cover 240VA safety screw (see letter "A").
Loosen the two captive thumb screws located on the back edge of the system cover (See letter “B”)
Slide cover back and lift upward (see letter "C").
Chassis Component Identification
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Figure 4. Chassis Components
The accessory kit will include the following components:
The left and right black plastic air duct side walls
The Chassis Support Bracket
Optical drive power cable and mounting clip
Separate bags of screws for mounting the server board, air duct side walls, and chassis support bracket
The chassis will include the following components. Each should be removed:
Clear plastic air duct
A box with two processor heat sinks
Two riser card brackets
Two system fan assemblies
Remove each fan assembly module from the chasiss by grasping them on each side and pulling straight up away from the chassis mounting pins
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Figure 5. System Fan Assembly Removal
System options to be installed in this chapter include:
The server board
The power supply module
Installation instructions for all other system options and accessories can be found in the following chapters.
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1.3 System Assembly

Server Board Installation
Figure 6. Server Board Installation
Note: Follow ESD precautions outlined at the beginning of this manual
Carefully move aside any cables that may be taped to the chassis base to clear the area for server board placement.
Remove the server board from its anti-static bag.
Holding the server board by its edges, carefully lower the server board into the chassis so that the rear I/O
connectors of the server board align with and are fully seated into the matching holes on the chassis back panel and each server board mounting hole is aligned with a threaded chassis standoff.
The server board is accurately placed when the two screw holes nearest the front edge of the server board (See
letter “A”) sit securely onto the shouldered chassis standoffs.
Using 12 in-lbs torque, fasten down the server board with 8 screws in the positions shown in Figure 6.
Attach SAS/SATA Data and Backplane Power Cables
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Or
Locate the SAS/SATA Data cable.
NOTE: If installing 2 cables (R1208WTxxxx), select the longer of the two. The 2
this time.
Figure 7. SAS/SATA I/O Cable
Attach P1 (Straight Connector) end of the SAS/SATA Data cable to the specified mini-SAS HD connector on the
backplane (as illustrated in Figure 8).
Route the SAS/SATA Data cable along the base of the backplane and underneath the backplane power connector
before bending the cable up along the right chassis sidewall to the back of the system.
nd
SAS/SATA cable is NOT installed at
Figure 8. Backplane Power Cable and SAS/SATA Data Cable Attachments
Attach the P2 (Right Angled Connector) end of the SAS/SATA Data cable to the on-board Mini-SAS HD connectors
for embedded SATA support (see following illustration), or to any available SAS/SAS RAID add-in option. For installation of other add-in storage options, refer to the appropriate option installation sections in this document.
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sSATA Ports 0
SATA Ports 0
Figure 9. On-Board Mini-SAS HD Connectors for embedded SATA Support
Locate the backplane power cable.
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Figure 10. Hot Swap Backplane Power Cable
Connect the White 2x2 pin cable connector (labeled “P2”) to the matching White 2x2 power connector on the
backplane (silk screened “PWR”).
Route the backplane power cable along the right chassis sidewall, to the area behind the power supply bay and
connect the 2x4 pin cable connector (labeled “SVRBRD”) to the matching 2x4 White power connector on the server board (silk screened “HSBP PWR”).
Note: Once the cable is attached on both ends, carefully press the cable as low as possible into the cable routing channel.
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Figure 11. Hot Swap Backplane Power Cable Installation
Intel® Server System R1000WT Product Family System Integration and Service Guide
Install System Fan Assemblies
Figure 12. System Fan Assembly Installation
Figure 13. Connect System Fan Cables
Align fan assembly with mounting pins on the chassis base and push down until firmly seated (see letter “A”).
Ensure that no cables are trapped beneath the fan assembly. The fan assembly should sit level over the mounting
pins
Repeat for second system fan assembly
Attach the fan cables to the matching 10-pin fan connectors on the server board
Install Backplane I2C cable
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OR
Locate the backplane I
Attach the 1x5 pin connector (labeled “HSBP”) of the I
HSBP I
2
C”) on the backplane.
2
C cable.
Figure 14. Hot Swap Backplane I
2
C Cable
2
C cable to the matching 1x5 pin connector (silk screened
2
Route the backplane I
C cable next to the nearest chassis sidewall and connect the other end of the I2C cable to the
1x3 pin connector (silk screened “HSBP I
Figure 15. Backplane I2C Connector Location
2
C”) on the server board
2
Figure 16. Hot Swap Backplane I
C Internal Cable Connection
Connect Front Control Panel, Front USB Port, and Front Video Port Cables
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As received, the chassis should have three cables pre-attached on one end of each cable to the system front panel. The other end of the cables must be attached to matching connectors on the server board. The cables should be routed to the server board in the following order: (1) Front Control Panel, (2) Front Panel Video, and (3) Front Panel USB Ports.
Figure 17. Front Control Panel and Front I/O Internal Cable Connections
Connect the short black round cable to the 30-pin header on the server board labeled “Front Control Panel”
Connect the 14-pin Gray folded ribbon cable to the 14-pin black shrouded connector on the server board labeled
“Front Panel Video”
Each of the two previous cables should be routed as close to the chassis sidewall as possible.
Route the long Black round USB cable inside the cable routing channel along the chassis sidewall. At this time, do
NOT attach the USB cable to the server board.
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Install Air Duct Side Walls and Chassis Support Bracket
The air duct sidewalls and chassis support bracket MUST be installed and fastened down in a specific order. Do not deviate from the provided instructions.
Figure 18. Air Duct Side Wall and Support Bracket Installation
Locate the two black plastic air duct sidewalls.
Following the illustration above, place the left and right air duct sidewalls onto each side of the server board (see
letter “C”)
Using the captive screws on the side walls, loosely secure each to the server board (see numbers 1 & 2).
Locate the Chassis Support Bracket
Following the illustration above, position the Chassis Support Bracket onto the server board, aligning the two end
mounts with the air duct sidewall mounting holes and the center mount to the mounting hole on the server board. (see letter “D”).
Integration NOTE: When positioning the support bracket, the Front Control Panel cable connected to the server board, should be routed toward the chassis sidewall allowing the support bracket to fit over the cable. Correctly installed, the cable will route itself inside the support bracket
Locate the three support bracket fastener screws, 2 long and 1 short.
Using 8 in-lbs torque, secure the Chassis Support Bracket to the server board in the order specified; outer screws
(#3 & #4) first, followed by the center screw (#5). Note that the center screw (#5) is shorter than the two outer screws
Go back and securely tighten the air duct side wall screws (#1 and #2 in the illustration) using 8 in-lbs torque
Attach the Blue 20-pin cable connector of the Front USB Cable (from the previous section) to the matching Blue 20-
pin connector on the server board labeled “FP USB 2.0/3.0”. Push the cable down as far as possible into the cable routing channel.
Install 2nd SAS/SATA Data Cable (For Intel® Server Chassis R1208WTxxx Only)
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sSATA Ports 0
SATA Ports 0
Locate the SAS/SATA Data cable.
Attach the P1 (Straight Connector) end of each SAS/SATA Data cable to the specified mini-SAS HD connector on
the backplane as shown below.
Route the SAS/SATA Data cable to the back of the system using the cable routing channel located in between the
left chassis sidewall and the black air duct sidewall
Attach the P2 (Right Angle Connector) end of the SAS/SATA Data cable to the on-board Mini-SAS HD connectors
for embedded SATA support (see following illustration), or to any available SAS/SAS RAID add-in option. For installation of other add-in storage options, refer to the appropriate option installation sections in this document.
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Install Power Supply Module
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Figure 19. Power Supply and Power Supply Bay Filler Installation
Insert the power supply module into the power supply bay until it clicks and locks into place (see letter “A”).
Single power supply configurations require the filler panel to be installed (see letter “B”).
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2. Essential System Component Installation and Service

Purpose
This chapter provides instructions for the installation and removal of essential system components including processors, memory, storage devices, riser cards, and add-in cards.
If you are continuing the system integration from the previous chapter, you may skip ahead to section 2.4 describing processor installation.
Before You Begin
Before working with your server product, observe the safety and ESD precautions found in the Warnings section at the beginning of this manual.
Tools and Supplies Needed
Anti-static wrist strap and conductive foam pad (recommended)
Phillips* (cross head) screwdriver (#1 and #2 bits)
System Reference
All references to left, right, front, top, and bottom assume the reader is facing the front of the chassis.
Instruction Format
Each procedure described in this section will follow an illustration first format. This format will give the reader the option to follow a quicker path to system integration by first seeing an illustration of the intended procedure. If necessary, the reader can then follow the step-by-step instructions that will accompany each procedure.
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2.1 Internal Cable Routing

All cables should be routed using the cable channels along each chassis sidewall as shown in the following illustration. When routing cables front-to-back, none should be routed through the center of the system or in the area between the system fans and the DIMMs slots.
See Appendix B. System Cable Routing Diagrams for additional cable routing details.
Figure 20. Internal Cable Routing
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