Intel P4000M Service Manual

Intel® Server Chassis P4000M Family

Service Guide

A Guide for Technically Qualified Assemblers of Intel® identified Subassemblies/Products

Order Number: G30559-005

Disclaimer

INFORMATION IN THIS DOCUMENT IS PROVIDED IN CONNECTION WITH INTEL® PRODUCTS. NO LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE, TO ANY INTELLECTUAL PROPERTY RIGHTS IS GRANTED BY THIS DOCUMENT. EXCEPT AS PROVIDED IN INTEL

'S TERMS AND CONDITIONS OF SALE FOR SUCH PRODUCTS, INTEL® ASSUMES NO LIABILITY WHATSOEVER AND INTEL® DISCLAIMS ANY EXPRESS OR IMPLIED WARRANTY, RELATING TO S ALE AND/OR USE OF INTEL PRODUCTS INCLUDING LIABILITY OR WARRANTIES RELATING TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, OR INFRINGEMENT OF ANY PATENT, COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT.

A "Mission Critical Application" is any application in which failure of the Intel indirectly, in personal injury or death. SHOULD YOU PURCHASE OR USE INTEL

Product could result, directly or

'S PRODUCTS FOR ANY SUCH MISSION CRITICAL APPLICATION, YOU SHALL INDEMNIFY AND HOLD INTEL® AND ITS SUBSIDIARIES, SUBCONTRACTORS AND AFFILIATES, AND THE DIRECTORS, OFFICERS, AND EMPLOYEES OF EACH, HARMLESS AGAINST ALL CLAIMS COSTS, DAMAGES, AND EXPENSES AND REASONABLE ATTORNEYS' FEES ARISING OUT OF, DIRECTLY OR INDIRECTLY, ANY CLAIM OF PRODUCT LIABILITY, PERSONAL INJURY, OR DEATH ARISING IN ANY WAY OUT OF SUCH MISSION CRITICAL APPLICATION, WHETHER OR NOT INTEL

OR ITS SUBCONTRACTOR WAS NEGLIGENT IN THE DESIGN, MANUFACTURE, OR

WARNING OF THE INTEL® PRODUCT OR ANY OF ITS PARTS.

Intel

may make changes to specifications and product descriptions at any time, without notice. Designers must not rely on the absence or character istics of any features or instructions marked "reserved" or "undefined". Intel® reserves these for future definition and shall have no responsibility whatsoever for conflicts or incompatibilities arising from future changes to them. The information here is subject to change without notice. Do not finalize a design with this information.

The products described in this document may contain design defects or errors known as errata which may cause the product to deviate from published specifications . Current characterized errata are available on request.

Contact your local Intel

sales office or your distributor to obtain the latest specifications and before placing your product

order.

Copies of documents which have an order number and are referenced in this document, or other Intel obtained by calling 1-800-548-4725, or go to: http://www.intel.com/design/literature

literature, may be

ii Intel

Server Chassis P4000M Service Guide

Safety Information

重要安全指导

Safety Information

Important Safety Instructions

Read all caution and safety statements in this document before performing any of the instructions. See also Intel Deployment Toolkit 3.0 CD and/or at

http://www.intel.com/support/motherboards/server/sb/cs-010770.htm

Wichtige Sicherheitshinweise

Lesen Sie zunächst sämtliche Warnund Sicherheitshinweise in diesem Dokument, bevor Sie eine der Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu Intel Serverplatinen und Servergehäusen auf der Intel

http://www.intel.com/support/motherboards/server/sb/cs-010770.htm

Consignes de sécurité

Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce document avant de suivre toute instruction. Consultez Intel Information sur le Intel

http://www.intel.com/support/motherboards/server/sb/cs-010770.htm

Server Boards and Server Chassis Safety Information on the Intel® Server

Server Deployment Toolkit 3.0 CD oder unter

Server Deployment Toolkit 3.0 CD ou bien rendez-vous sur le site

Server Boards and Server Chassis Safety

Instrucciones de seguridad importantes

Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar cualquiera de las instrucciones. Vea Intel

el Intel

Server Deployment Toolkit 3.0 CD y/o en

http://www.intel.com/support/motherboards/server/sb/cs-010770.htm

在执行任何指令之前，请阅读本文档中的所有注意事项及安全声明。和/或

http://www.intel.com/support/motherboards/server/sb/cs-010770.htm

and Server Chassis Safety Information（《Intel 服务器主板与服务器机箱安全信息》）。

Server Boards and Server Chassis Safety Information en

上的 Intel® Server Boards

Intel

Server Chassis P4000M Service Guide iii

Warnings

Heed safety instructions: Before working with your server product, whether you are using this guide or any other resource as a reference, pay close attention to the safety instructions. You must adhere to the assembly instructions in this guide to ensure and maintain compliance with existing product certifications and approvals. Use only the described, regulated components specified in this guide. Use of other products/components will void the UL listing and other regulatory approvals of the product and will most likely result in noncompliance with product regulations in the region(s) in which the product is sold.

System power on/off: The power button DOES NOT turn off the system AC power. To remove power from the system, you must unplug the AC power cord from the wall outlet. Make sure the AC power cord is unplugged before you open the chassis, add, or remove any components.

Hazardous conditions, devices and cables: Haza rdous electrical conditions may be present on power, telephone, and communication cables. Turn off the server and disconnect the power cord, telecommunications systems, networks, and modems attached to the server before opening it. Otherwise, personal injury or equipment damage can result.

Electrostatic discharge (ESD) and ESD protection: ESD can damage disk drives, boards, and other parts. We recommend that you perform all procedures in this chapter only at an ESD workstation. If one is not available, provide some ESD protection by wearing an antistatic wrist strap attached to chassis groundany unpainted metal surfaceon your server when handling parts.

ESD and handling boards: Always handle boards carefully. They can be extremely sensitive to ESD. Hold boards only by their edges. After remov in g a board from its protective wrapper or from the server, place the board component side up on a grounded, static free surface. Use a conductive foam pad if available but not the board wrapper. Do not slide board over any surface.

Installing or removing jumpers: A jumper is a small plastic encased conductor that slips over two jumper pins. Some jumpers have a small tab on top that you can grip with your fingertips or with a pair of fine needle nosed pliers. If your jumpers do not have such a tab, take care when using needle nosed pliers to remove or install a jumper; grip the narrow sides of the jumper with the pliers, never the wide sides. Gripping the wide sides can damage the contacts inside the jumper, causing intermittent problems with the function controlled by that jumper. Take care to grip with, but not squeeze, the pliers or other tool you use to remove a jumper, or you may bend or break the pins on the board.

iv Intel

Server Chassis P4000M Service Guide

Preface

For in-depth technical information

Intel® Server Chassis P4000M Family Technical Product Specification

If you just received this product and

Intel® Server Chassis P4000M Family Quick Installation User’s Guide

Accessories or other Intel® server

Spares and Configuration Guide

Intel® Server Configurator tool To make sure your system falls within

Power Budget Tool

For software to manage your Intel®

Intel® Server Management Software For firmware and drivers.

Firmware and Drivers

Preface

About this Manual

Thank you for purchasing and using the Intel® Server Chassis P4000M family products. This manual is written for system technicians who are responsible for troubleshooting, upgrading,

and repairing this server chassis. This document provides a brief overview of the features of the board/chassis, a list of accessories or other components you may need, troubleshooting information, and instructions on how to add and replace components on the Intel family. For the latest version of this manual, refer to http://www.intel.com/p/en_US/support

Manual Organization

Chapter 1 provides a brief overview of the Intel® Server Chassis P4000M family. In this chapter, you will find a list of the server chassis features, photos of the product, and product diagrams to help you identify components and their locations.

Chapter 2 provides instructions on adding and replacing components. Use this chapter for step-bystep instructions and diagrams for installing or replacing components such as the fan, power supply, front panel board, and battery, among other components.

Chapter 3 provides technical reference information on cable routing, power supply specifications, and system environment requirements.

At the back of this document, you will find appendices on safety, getting help, and warranty information.

Server Chassis P4000M

Additional Information and Software

If you need more information about this product or information about the accessories that you can use with this server chassis, use the following resources. These files are available at:

http://www.intel.com/p/en_US/support

Unless otherwise indicated in the following table, once on this web page, type the document or software name in the search field at the left side of the screen and select the option to search “This Product”.

For this information or software Use this Document or Software

about this product.

need to install it.

products. To quickly and efficiently select

compatible components to design a complete system.

the allowed power budget.

server.

See the section on the web page titled, “Document and Guides”.

Intel

Server Chassis P4000M Service Guide v

Table of Contents

Safety Information ...............................................................................................iii

Preface ..................................................................................................................v

1 Server Chassis Features ................................................................................1

Chassis Features ................................................................................................................ 2

Component Identification ................................................................................................... 3

Hot Swap Hard Drive Bay Options and HDD Numbering .................................................. 5

Front Panel .......................................................................................................................... 6

Back Panel ........................................................................................................................... 8

Hotswap SAS/SATA Backplane .......................................................................................... 9

4x3.5'' Hard Drive Backplane .............................................................................................. 9

8x3.5'' Hard Drive Backplane ............................................................................................ 10

8x2.5'' Hard Drive Backplane ............................................................................................ 11

2 Hardware Installations and Upgrades ........................................................ 13

Before You Begin .............................................................................................................. 13

Tools and Supplies Needed ..................................................................................... 13

System Reference .................................................................................................... 13

Removing and Installing the Chassis Cover ................................................................... 13

Removing the Chassis Cover .................................................................................. 13

Installing the Chassis Cover .................................................................................... 14

Removing and Installing the Front Bezel (Pedestal Only) .............................................. 15

Removing the Front Bezel (Pedestal Only) ............................................................. 15

Installing the Front Bezel (Pedestal Only) .............................................................. 16

Converting the Pedestal Chassis to Rack Mount Chassis .................................... 16

Installing and/or Removing Airduct ................................................................................. 20

Installing the Airduct ................................................................................................ 20

Removing the Airduct .............................................................................................. 21

Replacing the Fixed Fan ................................................................................................... 21

Removing the Fixed Fan .......................................................................................... 21

Installing the Fixed Fan ............................................................................................ 22

Removing and Installing the Hotswap Fan ...................................................................... 23

Removing the Hotswap Fan ..................................................................................... 23

Installing the Hotswap Fan ...................................................................................... 24

Removing and Installing the Fixed HDD EMI Shield ....................................................... 24

Removing the Fixed HDD EMI Shield ...................................................................... 24

Installing the Fixed HDD EMI Shield ........................................................................ 25

Removing and Installing Fixed Hard Drive(s) .................................................................. 26

Removing Fixed Hard Drive(s) ................................................................................. 26

Installing Fixed Hard Drive(s) .................................................................................. 27

Removing and Installing 4x3.5” Hotswap Hard Drive Cage Assembly .......................... 29

Removing 4x3.5” Hotswap Hard Drive Cage with Backplane ................................ 29

Installing 4x3.5'' Hotswap Hard Drive Cage with Backplane ................................. 30

Removing and Installing 4x3.5'' Hotswap Backplane ..................................................... 32

Removing 4x3.5'' Hotswap Backplane .................................................................... 32

Installing 4x3.5” Hotswap Backplane ...................................................................... 33

Removing and Installing 8x3.5'' Hotswap Hard Drive Cage Assembly .......................... 34

vi Intel

Server Chassis P4000M Service Guide

Table of Contents

Removing 8x3.5'' Hotswap Hard Drive Cage Assembly ......................................... 34

Installing 8x3.5'' Hotswap Hard Drive Cage Assembly .......................................... 35

Removing and Installing 8x3.5'' Hotswap Backplane ..................................................... 36

Removing 8x3.5'' Hotswap Backplane .................................................................... 36

Installing 8x3.5'' Hotswap Backplane ...................................................................... 37

Removing and Installing 8x2.5'' Hotswap Hard Drive Cage Assembly .......................... 38

Removing 8x2.5'' Hotswap Hard Drive Cage Assembly ......................................... 38

Installing 8x2.5'' Hotswap Hard Drive Cage Assembly .......................................... 39

Removing and Installing the Hotswap HDD EMI Shield .................................................. 40

Removing the Hotswap HDD EMI Shield ................................................................. 40

Installing the Hotswap HDD EMI Shield .................................................................. 41

Removing and Installing Second 8x2.5'' Hotswap Hard Disk Drive Cage Assembly .... 42

Removing Second 8x2.5'' Hotswap Hard Disk Drive Cage Assembly ................... 42

Installing Second 8x2.5'' Hotswap Hard Disk Drive Cage Assembly .................... 43

Removing and Installing 8x2.5'' Hotswap Backplane ..................................................... 44

Removing 8x2.5'' Hotswap Backplane .................................................................... 44

Installing 8x2.5'' Hotswap Backplane ...................................................................... 45

Installing Hotswap Hard Drive .......................................................................................... 46

Installing 3.5" Hotswap Hard Disk Drive ................................................................. 46

Installing 2.5" Hotswap Hard Disk Drive in 3.5'' HDD Carrier ................................ 48

Installing 2.5" Hotswap Hard Disk Drive in 2.5'' HDD Carrier ................................ 51

Installing and Removing a DVD or CD-ROM Drive .......................................................... 53

Installing a DVD or CD-ROM Drive .......................................................................... 53

Removing a DVD or CD-ROM Drive ......................................................................... 54

Installing PCI Add-in Board(s) .......................................................................................... 55

Installing a Double Width Card Extension Bracket ......................................................... 58

Removing and Installing the Fixed Power Supply .......................................................... 59

Removing the Fixed Power Supply ......................................................................... 59

Installing the Fixed Power Supply ........................................................................... 60

Installing an Additional Hotswap Power Supply Module ................................................ 61

Replacing a Hot Swap Power Supply Module ................................................................. 62

Replacing the Power Distribution Board for 460W/750W PSUs ..................................... 63

Replacing the Power Distribution Board for 1200-W PSUs ............................................ 68

Removing and Installing the Top Cosmetic Cover ......................................................... 70

Removing the Top Cosmetic Cover ........................................................................ 70

Installing the Top Cosmetic Cover .......................................................................... 70

Removing and Installing the Chassis Feet ...................................................................... 71

Removing the Chassis Feet ..................................................................................... 71

Installing the Chassis Feet (Pedestal Configuration Only) .................................... 71

Removing and Installing the Front Panel Tray ................................................................ 72

Removing the Front Control Panel Tray ................................................................. 72

Installing the Front Panel Tray ................................................................................ 74

Replacing the Front Panel Board ..................................................................................... 76

Installing Alternate Serial Port ......................................................................................... 77

Installing and/or Removing a Expander card .................................................................. 78

Installing the Expander card .................................................................................... 78

Removing the Expander card .................................................................................. 78

Installing and/or Removing a Server/Workstation Board ............................................... 79

Connecting and Disconnecting Cables to or from Server Workstation Board ............. 80

Connecting Cables to Server/Workstation Board .................................................. 80

Removing Cables from Server/Workstation Board ................................................ 80

Intel

Server Chassis P4000M Service Guide vii

Table of Contents

Rack-mounted Systems .................................................................................................... 80

Intel

Remote Management Module 4 .............................................................................. 81

Mechanical Locks ............................................................................................................. 82

3 Technical Reference .................................................................................... 83

Power Supply Specification ............................................................................................. 83

460-W Hotswap Power Supply Input Voltage ......................................................... 83

460-W Hotswap Power Supply Output Voltages .................................................... 83

550-W Single Power Supply Input Voltage ............................................................. 83

550-W Single Power Supply Output Voltages ......................................................... 83

750-W Hotswap Power Supply Input Voltage ......................................................... 84

750-W Hotswap Power Supply Output Voltages .................................................... 84

1200-W Hotswap Power Supply Input Voltage ....................................................... 84

1200-W Hotswap Power Supply Output Voltages................................................... 84

System Environmental Requirements ............................................................................. 85

Current Usage ................................................................................................................... 85

Calculation Power Usage ......................................................................................... 85

Appendix A: Regulatory and Compliance Information .................................. 87

Appendix B: Safety Information ....................................................................... 88

Appendix C: Installation/Assembly Safety Instructions ................................ 89

Appendix D: Getting Help ................................................................................. 90

Warranty Information ............................................................................................... 90

Appendix E: Intel® Server Issue Report Form ................................................ 91

Appendix F: Warranty ....................................................................................... 96

Limited Warranty for Intel

Extent of Limited Warranty ............................................................................................... 96

Warranty Limitations and Exclusions .............................................................................. 96

Limitations of Liability .............................................................................................. 97

How to Obtain Warranty Service ...................................................................................... 97

Telephone Support ................................................................................................... 97

Returning a Defective Product ................................................................................ 97

Chassis Subassembly Products ......................................... 96

viii Intel

Server Chassis P4000M Service Guide

List of Figures

Figure 1. Chassis Front View for Fixed Hard Drive ................................................................. 1

Figure 2. Chassis Front View for H otswap Hard Dri ve ........................................................... 1

Figure 3. Internal Chassis View of Intel

Supply, Fixed Hard Drives, Fixed System Fans ............................................................... 3

Figure 4. Internal Chassis View of Intel

Supply, Hotswap Hard Drives and Hotswap System Fans .............................................. 4

Figure 5. 4x3.5'' Hotswap Drive Cage ...................................................................................... 5

Figure 6. 8x3.5'' Hotswap Drive Cage ...................................................................................... 5

Figure 7. 8x2.5'' Hotswap Drive Cage ...................................................................................... 6

Figure 8. Two 8x2.5'' Hotswap Drive Cages ............................................................................ 6

Figure 9. Front Panel Controls and Indicators ........................................................................ 7

Figure 10. Back Panel Layout (with Fixed Power Supply) ...................................................... 8

Figure 11. Back Panel Layout (with Hotswap Power Supply) ................................................ 8

Figure 13. 4x3.5'' HSBP Board Layout (Front View) ............................................................. 10

Figure 14. 8x3.5'' HSBP Board (Rear View) ........................................................................... 10

Figure 15. 8x3.5'' HSBP Board (Front View) .......................................................................... 11

Figure 16. 8x2.5'' HSBP Board (Front View) .......................................................................... 11

Figure 17. 8x3.5'' HSBP Board (Front View) .......................................................................... 12

Figure 18. Removing the Chassis Cover ............................................................................... 14

Figure 19. Installing the Chassis Cover ................................................................................. 14

Figure 20. Removing the Front Bezel .................................................................................... 15

Figure 21. Installing the Front Bezel ...................................................................................... 16

Figure 23. Removing the Fillers ............................................................................................. 17

Figure 24. Removing the Top Board ...................................................................................... 17

Figure 25. Installing the Front Panel ...................................................................................... 17

Figure 26. Installing the Drive (optional) ............................................................................... 18

Figure 28. Installing the Rack Mount handles ....................................................................... 19

Figure 29. Installing the Rack Bezel ...................................................................................... 19

Figure 31. Installing the Airduct ............................................................................................. 20

Figure 32. Disconnecting the fan power cable from the server board ................................ 21

Figure 33. Removing fixed system fan from chassis ........................................................... 22

Figure 34. Inserting the fan cable in the corresponding fan bracket................................... 22

Figure 35. Installing the Fixed Fan ......................................................................................... 23

Figure 36. Removing Hotswap Fan ........................................................................................ 23

Figure 37. Installing Hotswap Fan ......................................................................................... 24

Figure 38. Removing the Fixed HDD EMI Shield ................................................................... 25

Figure 39. Installing the Fixed HDD EMI Shield .................................................................... 25

Figure 40. Removing Fixed Hard Drives ................................................................................ 26

Figure 41. Removing the 3.5” HDD from Fixed HDD tray ..................................................... 26

Figure 42. Removing the 2.5” HDD from Fixed HDD tray ..................................................... 27

Figure 43. Reinstalling the HDD Carrier Tray ........................................................................ 27

Figure 44. Removing Fixed Hard Drive .................................................................................. 28

Figure 45. Securing the 3.5” HDD on Fixed HDD Carrier Tray ............................................. 28

Figure 46. Securing the 2.5” HDD on Fixed HDD Carrier Tray ............................................. 29

Figure 47. Inserting the HDD Carrier Tray ............................................................................. 29

Figure 48. Removing the 4x3.5” HDD Cage ........................................................................... 30

Figure 49. Removing the EMI shield ...................................................................................... 30

Server Chassis P4000M with Fixed Power

Server Chassis P000M with Hotswap Power

Intel

Server Chassis P4000M Service Guide ix

List of Figures

Figure 50. Installing the EMI shield ........................................................................................ 31

Figure 51. Installing the 4x3.5'' Hotswap Hard Drive Cage .................................................. 31

Figure 52. 4x3.5'' Hot Swap Backplane Cable Connections ................................................. 32

Figure 53. Removing 4x3.5'' Hotswap Backplane ................................................................. 33

Figure 54. Installing 4x3.5” Hotswap Backplane .................................................................. 33

Figure 55. Removing the 8x3.5'' Hotswap HDD Cage Assembly ......................................... 34

Figure 56. Installing the 8x3.5'' Hotswap Hard Drive Cage Assembly ................................. 35

Figure 57. 8x3.5'' Hot Swap Backplane Cable Connections ................................................. 36

Figure 58. Removing 8x3.5” Hotswap Backplane ................................................................. 37

Figure 59. Installing 8x3.5'' Hotswap Backplane ................................................................... 37

Figure 60. Removing the 8x2.5'' HDD Cage Assembly ......................................................... 38

Figure 61. Installing the 8x2.5'' Hotswap Hard Drive Cage Assembly ................................. 39

Figure 62. 8x2.5” Hot Swap Backplane Cable Connections ................................................. 40

Figure 63. Removing the Hotswap HDD EMI Shield ............................................................. 41

Figure 64. Installing the Hotswap HDD EMI Shield ............................................................... 41

Figure 65. Removing the bottom 8x2.5'' Hotswap HDD Cage Assembly ............................. 42

Figure 66. Installing the Second 8x2.5'' Hotswap Hard Drive Cage Assembly ................... 43

Figure 67. Two 8x2.5” Hot Swap Backplane Cable Connections ......................................... 44

Figure 68. Removing 8x2.5'' Hotswap Backplane ................................................................. 45

Figure 69. Installing 8x2.5'' Hotswap Backplane ................................................................... 45

Figure 70. Sliding the 3.5'' HDD carrier out ........................................................................... 46

Figure 71. Removing the 3.5" HDD interface bracket from Carrier ...................................... 47

Figure 72. Installing the 3.5" HDD into the Carrier ................................................................ 47

Figure 73. Sliding the 3.5" HDD Carrier into the C hassis ..................................................... 48

Figure 74. Removing the 3.5" HDD interface bracket from Carrier ...................................... 48

Figure 75. Breaking off the tab on the bracket ...................................................................... 49

Figure 76. Installing 2.5" HDD interface bracket into Carrier ............................................... 49

Figure 77. Installing the 2.5" HDD into carrier ...................................................................... 50

Figure 78. Sliding the 2.5'' HDD Carrier from the chassis .................................................... 51

Figure 79. Removing the plastic retention device from Carrier ........................................... 51

Figure 80. Installing the 2.5'' HDD in Carrier ......................................................................... 52

Figure 81. Installing the 2.5" HDD into the Chassis .............................................................. 52

Figure 82. Removing EMI Shield ............................................................................................ 53

Figure 83. Installing DVD or CD-ROM Drive .......................................................................... 53

Figure 84. Removing DVD or CD-ROM Drive ......................................................................... 54

Figure 85. Re-inserting Empty EMI Shield ............................................................................. 54

Figure 86. Removing the PCI slot shield ............................................................................... 55

Figure 87. Rotate the PCI card retainer ................................................................................. 55

Figure 88. Open the back panel PCI add-in board retention device .................................... 56

Figure 90. Closing the PCI Card Retention Device ............................................................... 57

Figure 91. Closing the PCI Card Retainer .............................................................................. 57

Figure 92. Installing the Double Width Card Fixture ............................................................. 58

Figure 93. Installing the double width card extension bracket ............................................ 58

Figure 94. Secure the Double Width card with Double Width Card bracket ....................... 59

Figure 96. Top View of a Double Width Card Extender Example ......................................... 59

Figure 97. Removing Fixed Power Supply ............................................................................ 60

Figure 98. Installing Fixed Power Supply .............................................................................. 60

Figure 99. Removing Power Supply Filler Panel ................................................................... 61

Figure 100. Installing Additional Hotswap Power Supply Module ....................................... 61

Figure 101. Removing Hotswap Power Supply Module from Chassis ................................ 62

Figure 102. Installing Hotswap Power Supply Module into Chassis ................................... 62

x Intel

Server Chassis P4000M Service Guide

List of Figures

Figure 103. Removing Hotswap Power Supply Module from Chassis ................................ 63

Figure 104. Loosening the Bracket with Power Distribution Board from Chassis ............. 63

Figure 105. Removing the Bracket with Power Distribution Board from Chassis .............. 64

Figure 106. Removing the Power Distribution Board from Bracket .................................... 64

Figure 107. Sliding the New Power Distribution Board in Bracket ...................................... 65

Figure 108. Securing the New Power Distribution Board in Bracket ................................... 65

Figure 109. Sliding the Bracket into Power Supply Cage ..................................................... 66

Figure 110. Securing the Bracket into Power Supply Cage ................................................. 66

Figure 111. Installing Hotswap Power Supply Module into Chassis ................................... 67

Figure 112. Removing the PDB for 1200-W PSU ................................................................... 68

Figure 113. Installing the PDB for 1200-W PSU .................................................................... 69

Figure 114. Removing the Top Cosmetic Cover ................................................................... 70

Figure 115. Installing the Top Cosmetic Cover ..................................................................... 70

Figure 116. Removing the Chassis Feet ................................................................................ 71

Figure 117. Installing the Chassis Feet ................................................................................. 72

Figure 118. Disconnecting the Cables from the Server Board............................................. 73

Figure 120. Disconnecting the Cables from Front Panel Board .......................................... 74

Figure 122. Installing the Front Panel Tray in Chassis ......................................................... 75

Figure 123. Connecting the Cables to Server Board the Front Panel Tray in Chassis ...... 75

Figure 124. Removing the Front Panel Board ....................................................................... 76

Figure 125. Removing and Installing the Cap on Front Panel Board .................................. 76

Figure 126. Installing the New Front Panel Board ................................................................ 76

Figure 127. Removing the Alternate Serial Port Knockout .................................................. 77

Figure 128. Installing the Alternate Serial Port Knockout .................................................... 77

Figure 130. Removing the Expander card ............................................................................. 79

Figure 131. RMM4 knockout ................................................................................................... 81

Figure 132. Mechanical Locks ................................................................................................ 82

Intel

Server Chassis P4000M Service Guide xi

List of Tables

Table 1. Intel® Server Chassis P4000M family Base Features ................................................ 2

Table 2. Front Panel LED Functionality ................................................................................... 7

Table 3. 460-W Power Supply Output Voltages .................................................................... 83

Table 4. 550-W Power Supply Output Voltages .................................................................... 84

Table 5. 750-W Power Supply Output Voltages .................................................................... 84

Table 6. 1200-W Power Supply Output Voltages .................................................................. 84

Table 7. Environmental Requirements .................................................................................. 85

Table 8. Power Usage Worksheet .......................................................................................... 85

Table 9. Power Usage Worksheet 2 ....................................................................................... 86

xii Intel

Server Chassis P4000M Service Guide

List of Tables

Intel

Server Chassis P4000M Service Guide xiii

Server Chassis Features

1 Server Chassis Features

This chapter briefly describes the main features of the Intel® Server Chassis P4000M family. This chapter provides a list of the server chassis features, and diagrams showing the location of important components and connections on the server chassis.

Figure 1. Chassis Front View for Fixed Hard Drive

A. Front Door Lock

Figure 2. Chassis Front View for Hotswap Hard Drive

Intel

Server Chassis P4000M Service Guide 1

Server Chassis Features

Feature

Description

Dimensions

 17.2'' high

Hard Drives Options

 Up to eight fixed HDDs

Peripherals

Three multi-mount 5.25 peri pheral bays

Control Panel (dependent

Front Panel

LEDs and displays

 With Front Panel

Power Supply Options

 One fixed 550-W

Cooling Options

 Non redundant cooling solution: One fixed system CPU zone fan + One fixed USB 2.0

 Two front panel USB ports with Front Panel Video

One rear panel video port

Chassis Features

Table 1. Intel® Server Chassis P4000M family Base Feat ures

on option selected)

 6.8'' wide  25'' deep (without bezel: 24.5'')

 4x 3.5'' SATA/SAS Hot Swap Hard Drive Bays  8x 3.5'' SATA/SAS Hot Swap Hard Drive Bay  8x2.5'' SATA/SAS Hot Swap Hard Drive Bay  Two 8x2.5'' SATA/SAS Hot Swap Hard Drive Bays



 Intel® Local Control Panel (Optional)

(dependent on option selected)

o NIC1 Activity o NIC2 Activity o NIC3 Activity o NIC4 Activity o Power/Sleep o System Status o System Chassis Identification

Hard Drive Activity

 One hotswap 750W with high current PDB  Two hotswap 750-W common redundant power supply with high current PDB  One hotswap 460-W with low c urrent PDB  Two hotswap 460-W common redundant power supply with low current PDB  Two hotswap 1200-W common redundant power supply with high current

PDB

system PCI zone fan

 Redundant cooling solution: Five hotswap syste m fans

 Four Back panel USB ports (depending on server/workstation board)

2 Intel

Server Chassis P4000M Service Guide

Component Identification

Server Chassis Features

A. Fixed Power supply B. I/O Ports C. Alternate RMM4 Knockout D. PCI Add-in Board Slot Covers E. AC Input Power Connector F. Serial Port Knockout G. A Kensington* Cable Lock Mounting Hole H. Padlock Loop I. Alternate RMM4 Knockout J. Front Panel K. 5.25'' Peripheral Bays L. CPU Zone System Fan (Fan 2) M. Fixed Hard Drive Carrier Tray N. PCI Zone System Fan (Fan 1) O. PCI card retainer

Figure 3. Internal Chassis View of Intel® Server Chassis P4000M with Fixed Power Supply,

Fixed Hard Drives, Fixed System Fans

Intel

Server Chassis P4000M Service Guide 3

Server Chassis Features

A. Two Redundant Hotswap Power Supply B. AC Input Power Connector C. I/O Ports D. Alternate RMM4 Knockout E. PCI Add-in Board Slot Covers F. Serial Port Knockout G. A Kensington* Cable Lock Mounting Hole H. Padlock Loop I. Alternate RMM4 Knockout J. Hotswap System Fan 5 K. Front Panel L. Hotswap System Fan 4 M. 5.25'' Peripheral Bays N. Hotswap System Fan 3 O. Hotswap System Fan 2 P. 8x3.5'' Hotswap HDD Cage Q. Hotswap System Fan 1 R. PCI card retainer

Figure 4. Internal Chassis View of Intel® Server Chassis P000M with Hotswap Power Supply,

Hotswap Hard Drives and Hotswap System Fans

4 Intel

Server Chassis P4000M Service Guide

Server Chassis Features

Hot Swap Hard Drive Bay Options and HDD Numbering

Figure 5. 4x3.5'' Hotswap Drive Cage

Figure 6. 8x3.5'' Hotswap Drive Cage

Intel

Server Chassis P4000M Service Guide 5

Server Chassis Features

Figure 7. 8x2.5'' Hotswap Drive Cage

Figure 8. Two 8x2.5'' Hotswap Drive Cages

Front Panel

The Intel® Server Chassis P4000M fam ily uses a common front control panel. The layout of the front control panel is as shown in below figure.

6 Intel

Server Chassis P4000M Service Guide

Figure 9. Front Panel Controls and Indicators

Green

Power on or S0 sleep.

Green

Blink

S1 sleep or S3 standby only for workstation baseboards.

Off

Off (also sleep S4/S5 modes).

Green

System ready/No alarm.

System ready, but degraded: redundancy lost such as PS or

Critical alarm: Voltage, thermal, or power fault; CPU Non-Critical failure: Critical temp/voltage threshold; VDR hot

AC power off: System unplugged.

Green

Blink

HDD access.

LAN 1-4

S1200BT)

Green

LAN link/no access.

Green

Blink

LAN access.

Blue

Front panel chassis ID button pressed.

Blue

Blink

Unit selected for identification via software.

The description of the front panel LED s are lis te d in th e fo llowing table:

Table 2. Front Panel LED Functionality

LED Color Condition What It Means

Server Chassis Features

Power/Sleep

Status

Global HDD Activity

Activity/Link (LAN 1-2 for Intel® Server Board

Chassis Identification

Green Blink

Amber On

Amber Blink

Off

Off No access and no fault.

Off Idle

Off No identification.

fan failure; non-criti cal temp/v oltage threshold; battery failure; or predictive PS failure.

missing; insufficient power unit redundancy resource offset asserted.

asserted; min number fans not present or failed.

AC power on: System powered off and in standby, no prior degraded\non-critical\critical state.

Intel

Server Chassis P4000M Service Guide 7

Server Chassis Features

Fixed Power Supply

Serial-B Port (Optional)

IO Connectors

Kensington* Cable Lock Mounting Hole

RMM4 NIC/1394B Port (Optional)

Padlock Loop

Add in PCI-e cards

RMM4 NIC Port (Optional)

Power Connector

Hotswap Power Supply

Add in PCI-e cards

Power Connector

Serial-B Port (Optional)

Power Connector

Kensington* Cable Lock Mounting Hole

Hotswap Power Supply

Padlock Loop

IO Connectors

RMM4 NIC Port (Optional)

RMM4 NIC/1394B Port/(Optional)

NOTE

This is dependent on server board support. Not all server boards support all features. For additional details about front panel functions supported for a specific board, refer to the individual server board specifications.

Back Panel

The following figure shows the layout of back panel with fixed power supply and hotswap redundant power supplies:

Figure 10. Back Panel Layout (with Fixed Power Supply)

8 Intel

Figure 11. Back Panel Layout (with Hotswap Power Supply)

Server Chassis P4000M Service Guide

Server Chassis Features

Hotswap SAS/SATA B ac kpla ne

The Hotswap SAS/SATA backplane serves as an interface between the motherboard and the system drives. The following diagrams show the location for each connector found on the backplane:

4x3.5'' Hard Drive Backplane

A. I2C_In Connectors B. SATA/SAS Cable Connectors C. Power Connectors D. SATA 6X Mode Connector E. I2C_Out Connector F. SGPIO Connector

Figure 12. 4x3.5'' HSBP Board (Rear View)

Intel

Server Chassis P4000M Service Guide 9

Server Chassis Features

G. SATA/SAS Hotswap Drive Connectors

Figure 13. 4x3.5'' HSBP Board Layout (Front View)

8x3.5'' Hard Drive Backplane

A. SATA 6X Mode B. Power Connectors C. MINI_SAS Connectors

C Connector

D. I

Figure 14. 8x3.5'' HSBP Board (Rear View)

10 Intel

Server Chassis P4000M Service Guide

Server Chassis Features

E. SATA/SAS Hotswap Drive Connectors

Figure 15. 8x3.5'' HSBP Board (Front View)

8x2.5'' Hard Drive Backplane

A. I2C_OUT Connector B. MINI_SAS Connectors C I2C_IN Connector D. Power Connectors

Figure 16. 8x2.5'' HSBP Board (Front View)

Intel

Server Chassis P4000M Service Guide 11

Server Chassis Features

E. SATA/SAS Hotswap Drive Connectors

Figure 17. 8x3.5'' HSBP Board (Front View)

12 Intel

Server Chassis P4000M Service Guide

Hardware Installations and Upgrades

2 Hardware Installations and Upgrades

Before You Begin

Before working with your server product, pay close attention to the “Appendix B: S afe ty Information”

This document provides instructions for adding and replacing chassis components. For instructions on replacing components on the server board, such as the processor and memory DIMMs, see the instructions provided with the server/workstation board.

Tools and Supplies Needed

 Phillips* (cross head) screwdriver (#1 bit and #2 bit)  Needle nosed pliers  Anti-static wrist strap and conductive foam pad (recommended)

System Reference

All references to left, right, front, top, and bottom assume the reader is facing the front of the chassis as it would be positioned for normal operation.

Removing and I nstalling the Chassis Cover

Removing the Chassis Cover

The Intel® Server Chassis P4000M family must be operated with the top cover in place to ensure proper cooling. You will need to remove the top cover to add or replace components inside of the platform. Before removing the top cover, power down the server and unplug all peripheral devices and the AC power cable.

NOTE

A non-skid surface or a stop behind the chassis may be needed to prevent the chassis from sliding on your work surface.

1. Observe the safety and ESD precautions at the beginning of this book.

2. Turn off all peripheral devices connected to the server. Turn off the server.

3. Disconnect the AC power cord.

4. Remove the screws (see letter A).

5. Slide the side cover back (see letter B) and lift the cover outw ard to remove it.

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Server Chassis P4000M Service Guide 13

Hardware Installations and Upgrades

Figure 18. Removing the Chassis Cover

Installing the Chassis Cover

1. Slide the chassis cov er on the cha ssi s ( see letter A).

2. Latch the cover securely to the chassis.

3. Secure the chassis cov er with the screws (see letter B).

Figure 19. Installing the Chassis Cover

14 Intel

Server Chassis P4000M Service Guide

Hardware Installations and Upgrades

Removing and Installing the Front Bezel (Pedestal Only)

Removing the Front Bezel (Pedestal Only)

NOTE

For a rack configuration or chassis on its side, position the chassis hanging over the edge of a table or workbench before removing the bezel.

There are two type of bezel assembly. One type is for fixed HDD configuration, the other type is for Hotswap HDD configuration.

CAUTION

Do not rotate the bezel assembly more than 40 degrees or you will damage the bezel assembly.

1. Observe the safety and ESD precautions at the beginning of this book.

2. Power down the server and unplug all peripheral devices and the AC power cable.

3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover”.

4. Release the two plastic tabs on the left side of the bezel assembly to disengage the tabs, and rotate the bezel assembly (see letter A) no more than 40 degrees outward.

5. At a 40-degree angle, push the bezel assembly away from the chassis (see letter B).

6. If the bezel assembly does not immediately disconnect from the chassis, tap the left-hand side of the bezel assembly to disengage the bezel hooks on the right-hand side of the chassis.

Figure 20. Removing the Front Bezel

Intel

Server Chassis P4000M Service Guide 15

Hardware Installations and Upgrades

Installing the Front Bezel (Pedestal Only)

1. Fit the right edge of the bezel assembly against the right side of the chassis.

2. Engage the plastic bezel hooks (see letter A) into the raised metal slots at the chassis edge.

3. Rotate the bezel assembly toward the chassis.

4. Latch the two plastic tabs (see letter B) on the left side of the bezel assembly to the chassis.

Figure 21. Installing the Front Bezel

Converting the Pedestal Chassis to Rack Mount Chassis

1. Remove the front panel module.

Figure 22. Removing the Front Panel

16 Intel

Server Chassis P4000M Service Guide

+ 81 hidden pages

Intel P4000M Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

重要安全指导

Safety Information

Important Safety Instructions

Wichtige Sicherheitshinweise

Consignes de sécurité

Instrucciones de seguridad importantes

Warnings

Preface

About this Manual

Manual Organization

Additional Information and Software

1 Server Chassis Features

Chassis Features

Component Identification

Hot Swap Hard Drive Bay Options and HDD Numbering

Front Panel

Back Panel

Hotswap SAS/SATA B ac kpla ne

4x3.5'' Hard Drive Backplane

8x3.5'' Hard Drive Backplane

8x2.5'' Hard Drive Backplane

2 Hardware Installations and Upgrades

Before You Begin

Tools and Supplies Needed

System Reference

Removing and I nstalling the Chassis Cover

Removing the Chassis Cover

Installing the Chassis Cover

Removing and Installing the Front Bezel (Pedestal Only)

Removing the Front Bezel (Pedestal Only)

Installing the Front Bezel (Pedestal Only)

Converting the Pedestal Chassis to Rack Mount Chassis