Intek XSG-5 Installation Manual
User's Manual
XSG-5 Model Series
FOR YOUR SAFETY:
Do not store or use gasoline or other
flammable liquids and vapors in the
vicinity of this appliance.
POST IN A PROMINENT LOCATION:
Instructions to be followed in the
event user smells gas. This information shall be obtained by consulting
your local gas supplier. Ensure all
users of this equipment understand
the instructions.
WARNING:
Improper installation, adjustment,
alteration, service, or maintenance
can cause property damage, injury, or
death. Read the installation, operating, and maintenance instructions
thoroughly before installing and
servicing this equipment.
1055 Mendell Davis Drive, Jackson MS 39272 I Phone 888-994-7636 I Fax 601-373-9587
For Service Call
888-994-7636
PART NUMBER 158633 REV A (11/10)
Table of
Contents
INSTALLATION
General Safety ...................................................................................3
Gas Leak Instructions ..........................................................................3
Operational Safety ..............................................................................3
Location & Placement ........................................................................3
On a Stand .............................................................................4
On a Stand with Casters ........................................................4
Double-Stack Assembly .........................................................4
Exhaust Hood Requirements .............................................................5
Gas Supply .........................................................................................5
Gas Supply Requirements ......................................................5
Installation of Gas Supply Lines..............................................5
Testing Gas Supply Lines .......................................................6
Pressure Testing Gas Supply Lines .........................................6
Electrical Connections.........................................................................6
Water Connection ...............................................................................7
In-Field Modifications .........................................................................7
High Limit Lockout .............................................................................7
Burner Blower Information .................................................................8
Power Failure and Ignition Warnings ...................................................8
OPERATION
Daily Preparation ................................................................................9
Filling with Water ....................................................................9
Initial Lighting and Preheating ................................................9
Cooking ..................................................................................9
Shutdown and Cleaning .........................................................9
GENERAL INFORMATION
Control Panel .................................................................................10
Tips & Tricks ......................................................................................11
High Volume / A la Carte Cooking ......................................................11
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WARRANTY ...................................................................................12
Installation
General Safety
Please make sure each operator reads and understands this manual completely before operating the
steamer. The owner and operator(s) must keep these instructions in an easily accessible location for
reference and training.
Steam can cause serious injuries and equipment damage. Pay attention to the Operational Safety
section, the warnings in this manual, and on the equipment.
Gas Leak Instructions
⚠ DANGER
GAS LEAKS ARE FIRE AND EXPLOSION HAZARDS.
INJURY, DEATH AND PROPERTY DAMAGE WILL RESULT.
If anyone smells gas, or suspects a gas leak, immediately refer to the posted gas
leak instructions. The posted instructions are provided by the local gas supplier and
supersede any other instructions.
Observe the following precautions in addition to the posted instructions:
Do NOT light or start any appliance.•
Do NOT touch any electrical switch.•
Do NOT use any phone in the building.•
Immediately call the gas supplier from a phone away from the building.•
Follow the gas supplier’s instructions.•
If the gas supplier cannot be reached, call the fire department. •
Operational Safety
Do not store anything on top of the steamer.•
Keep the area around and under the steamer free and clear of combustible material.•
Do NOT obstruct the flow of combustion and ventilation air. •
Location and Placement
The Intek steamer is designed to be placed on a standard commercial kitchen countertop or
on a stainless steel stand. For safe and efficient operation, observe the following criteria when
selecting an operating location for this appliance.
Installation must comply with all local fire and health codes.•
The location selected must be capable of supporting this appliance (the operating weight of •
a XSG-5 is 250lbs).
Position this appliance so it will not tip or slide.•
The operating surface must be level enough to allow leveling of this appliance with its •
adjustable legs. This appliance MUST be level both front to back and side to side before
operation.
The location must include space for Operating and Service/Secondary Clearances and the •
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Installation
Exhaust Hood.
KEEP THE AREA FREE AND CLEAR OF COMBUSTIBLES.•
Proper air supply for ventilation and combustion is REQUIRED for and CRITICAL to safe, •
efficient operation of an XSG-5. Do NOT obstruct the flow of combustion and
ventilation air.
Make sure the air vents of the steamer are not blocked with or by anything.•
Allow for sufficient clearance if a “high heat source”, (e.g. a fryer) is located next to the •
steamer. Please contact Unified Brands at 888-994-7636 for recommendations.
CLEARANCES
Combustible Construction Noncombustible Construction
Back 1” ------ Right Side 1” ------ Left Side 1” -------
A. On a Stand
If installing the unit onto a stand, bolt the unit(s) in place at the four locations on the bottom of the
cooker, using the hardware provided with the stand. Level the unit(s) by adjusting the four
legs on the stand.
B. On a Stand With Casters
The installation shall be made with a connector that complies with the standard for connectors for
moveable gas appliances; ANSI Z21.69 • CSA 6.16, and a quick-disconnect device that complies with
the standard for quick-disconnect devices for use with gas fuel, ANSI Z21.41 • CSA 6.9.
Adequate means must be provided to limit the movement of the appliance without depending on the
connector and the quick-disconnect device or its associated piping to limit the appliance movement.
The location where the restraining device may be attached to the appliance shall be in accordance with
Intek specifications for the device.
C. Double Stack Assembly
Refer to Figure 1 for the following instructions:
1) Remove exhaust deflectors (7) from both units.
2) Remove stainless steel shroud (1) from upper
unit by removing (1) 10-24 x ¾ screw and spacer.
3) Attach chimney brace (2) as shown, with tabs
facing up, with existing (3) 10-24 x ½ screws.
4) Remove (2) remaining 10-24 x ½ screws at
at bottom of outer chimney (3) of upper unit.
5) Attach inner chimney extension (4) as
shown with (3) 10-24 x ½ screws.
6) Attach outer chimney extension (5) by
aligning tabs to corresponding slots in
7
6
Figure 1
2
5
A
3
4
1
8
B
DETAIL A
DETAIL B
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Installation
inner chimney, then slide over inner extension and down over tabs of chimney brace to lock
in place. Use (4) 10-24 x ½ screws to secure to inner extension.
7) Slide stainless steel outer shroud (6) tabs into exposed slots and down to lock in place.
8) Attach double-stack exhaust deflector (7) using (3) 10-24 x ½ screws
9) Position stainless steel inner shroud (8) between steamers and attach to outer shroud with
(2)10-24 x ½ screws.
Exhaust Hood Requirements
Install and operate this gas appliance in a well ventilated area. Adequate air must be supplied to
replenish air used for combustion. Installation must conform to local codes and/or with the National
Fuel Gas Code, ANSI Z223.1/NFPA-54 (latest edition) or the National Gas and Propane Code CSA
B149.1 as applicable.
Do not restrict the flow of air for combustion and ventilation. Do not obstruct the flue cover or
control side vents after installation.
Gas Supply
⚠ DANGER
GAS LEAKS ARE FIRE AND EXPLOSION HAZARDS.
INJURY, DEATH AND PROPERTY DAMAGE WILL RESULT.
If anyone smells gas, or suspects a gas leak, immediately refer to the posted gas
leak instructions. The posted instructions are provided by the local gas supplier and
supersede any other instructions.
Observe the following precautions in addition to the posted instructions:
Do NOT light or start any appliance.•
Do NOT touch any electrical switch.•
Do NOT use any phone in the building.•
Immediately call the gas supplier from a phone away from the building.•
Follow the gas supplier’s instructions.•
If the gas supplier cannot be reached, call the fire department.•
A. Gas Supply Requirements
Gas supply type MUST match the type of gas shown on the rating plate.•
Gas supply pressure must NOT exceed 14” water column (½ PSI) and fall within the •
acceptable pressure range shown below when using ¾” NPT line and a ½” NPT connection
Gas supply pressure must be between 5” - 14” water column.•
If the gas supply pressure exceeds 14” water column, a pressure-regulating valve (pressure •
regulator) must be installed in the gas supply plumbing to reduce pressure to the steamer.
B. Installation of the Gas Supply Lines
The Installer/owner is responsible for furnishing and installing gas supply lines, valves, regulators,
and accessories.
When installing gas supply lines and accessories, observe the following:
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