Inspire SCS-202 Assembly And Operation Manual

SCS-202

INSPIRE

SMITH CAGE SYSTEM OPTION-2
ASSEMBLY AND OPERATION MANUAL

SCS-102 SMITH BAR
SOLD SEPARATELY)

RECORD SERIAL NUMBER HERE

(SCS-002 SMITH CAGE,

www.inspirefitness.net by Health In Motion 11-15-14

CONGRATULATIONS… You’ve just taken the first step to a healthier and
stronger body. This Smith Cage System by Inspire Fitness offers the key to
unlocking your body’s potential. Regular strength training has been shown
to deliver a host of benefits includ ing: incr eased musc le tone, decreased
body fat, improved energy levels, a reductio n in stress, and improved
cardiac output. Once again, congratulations, you are on your way to
improving your self image, overall health, and quality of life.

BEFORE ASSEMBLING SMITH CAGE SYSTEM
CAUTION:

Two people are required t o assemble the Smith Cage System to

ensure that parts do not fall that could result in injury to the persons
assembling the gym.

IMPORTANT: Read this entire manual before attempting to build or u se
this equipment. This manual contains step by step instructions for proper
assembly.

Use the parts list included in this manual to verify that all parts are
accounted for before assembly. If any parts are missing, contact the retailer
of this Smith Cage System for replacement parts. Or, call Inspire Fitness
at 877-738-1729.

Make sure that adequate room has been cleared before attempting to build
your Smith Cage System. A rubber mat is recommended for use under
your Smith Cage System to protect wood flooring or carpeting from damage
during assembly and usage.

This Smith Cage System is intended for indoor use only. In addition,
garages and screened in porches are not recommended due to high
humidity or dust. Rust could form on certain parts, including gu ide rods, in
a humid environment resulting in impaired function.

Service of your Smith Cage System should only be performed by an
authorized Inspire Fitness retailer. Service performed by anyone else can
result in loss of warranty. If you need help finding an authorized retailer,
please contact us directly:

Inspire Fitness
4945 East Hunter Avenue
Anaheim, CA 92807
Ph: 877-738-1729
Fx: 714-738-1728

www.inspirefitness.net

TABLE OF CONTENTS

Section Description……………………………………………………. Page
Important Safety Instructions………………………………………. 1
Tools Required………………………………………………………………… 1
Parts & Hardware List……………………………………………………. 2
Cable Chart ……………………………………………………………………. 3

Assembly Instructions……………………………………………………. 4
Cable Adjustment ………………………………………………………….. 26
Exploded View ……………………………………………………………….. 27
Decal Reference ………… …… …… ………… …… …… …… ………… …. . 28

Decal Placement …………………………………………………………… 29
Accessories, Options, Training Tips………………….…………… 30
General Maintenance Information…….…………………………… 31
Maintenance Schedule…….……………………………………………… 32
Limited Warranty…… …… …… ………… …… …… …… ………… …… …. . 33

IMPORTANT SAFETY INSTRUCTIONS

Please read this entire manual and familiarize yourself with all decals and
warnings before using this Smith Cage System.

• WARNING! It is necessary to i n spect this Smith Cage System regularly
to maintain safety and proper function. Please use the maintenance
schedule included towards the back of this manual. Immediately replace
any and all defective or worn parts. Pay special attention to moving parts
and connections to accessories. See General Maintenance section for
complete details.

• Use this Smith Cage System for its intended purpose as described in this
Operation Manual or the exercise chart. Do not use attachments not
recommended by the manufact u rer.

• Make sure bystanders are at least 5 feet away from the
Smith Cage System while it is in use.

• Keep children off the Smith Cage System at all times.

• Keep the Smith Cage System away from walls and clear of any
obstructions and furniture.

• Stop immediately if you exper i ence shortness of breath, pain, or dizziness
during your workout. Inspire Fitness stron gly recommends consulting your
doctor before starting an exercise program.

TOOLS REQUIRED FOR ASSEMBLY

• Metric socket set (including 13mm, 16mm, 17mm, 18mm, and 19mm
sockets)

• Metric Wrenches – 13mm, 16mm, 17mm, 18mm, 19mm

• Metric Tape Measure

• Rubber Mallet

• Adjustable Wrench

• 3mm, 4mm, 5m m, and 6mm Hex Wrenches

Page 1

PARTS AND HARDWARE

PAGE 2

Rev111514

Item

Parts Description SCS-002 Box

Qty

Evs p/n

Item

Hardware in SCS-002 Box

Qty

Evs p/n

1 M ain Upright 4 1 Bolt, M8 x 20 4
2 Base Beam, Left 1 2 Bolt, M10 x 25 (Blue dot) 2
3 Base Beam, Right 1 3 Bolt, M10 x 25 16
4 Weight Stack M ount 1 4 Bolt, M10 x 100 (Blue dot) 4
5 Base Beam Bracket 2 5 Bolt, M10 x 105 12
6 Top Beam, Right 1 6 Bolt, M10 x 110 8
7 Top Beam, Left 1 7 Bolt, M10 x 125 4
8 Pull -Up Cross Brace 1

9 Rear Cross Brace 1 7 M8 Washer 4
10 Weight Racks 4 8 M 10 Washer 70
11 Plastic End Cap 8
12 Safety Bars 2 9 M 10 Locknut 32
13 Touch-up Paint 1

Item

Parts Description SCS-202 Box

Qty

Evs p/n

Item

Hardware in SCS-202 Box

Qty

Evs p/n

1 Right Top Cable Column Mount 1 1 Bolt, M 6 x 12 (Button Head) 6

2 Left Top Cable Column Mount 1 2 Bolt, M6 x 35 (Button Head) 6

3 Top Weight Stack Mount 1 3 Bolt, M8 x 25 2

4 Lat Attachment 1 4 Bolt, M10 x 25 2

5 Lat Attach Bracket, Upper 1 5 Bolt, M10 x 35 2

6 Lat Attach Bracket, Lower 1 6 Bolt, M10 x 45 5

7 Pull Up Bar 1 7 Bolt, M10 x50 2

8 Shroud Plate Spacer 2 8 Bolt, M10 x 55 (Blue dot) 2

9 Shroud Plate Assembly 2 9 Bolt, M10 x 60 (Button Head) 2
10 Shroud M ount Plate 2 10 Bolt, M10 x 60 (Blue dot) 4
11 Shroud M ount Bracket 4 11 Bolt, M10 x 60 4
12 Guide Rod 4 12 Bolt, M10 x 70 2
13 Rubber Donut 4 13 Bolt, M10 x 95 (Button Head) 1
14 Weight Stack Riser 4 14 Bolt, M10 x 95 4
15 Selector Stem / Top Weight 2 15 Bolt, M10 x 100 2
16 Top Weight Pulley Assy. 2 16 Bolt, M10 x 105 1
17 Weight Stack Shroud Mount 2 17 Bolt, M10 x 155 2
18 Row Pulley Mount 1 18 Bolt, M12 x 25 1
19 Lower Right Cable Column Mount 1 19 Bolt, M12 x 30 2
20 Lower Left Cable Column Mount 1
21 Pulley, 3 1/2" Diameter 8 20 M6 Flat Washer 6
22 Floating Pulley Assembly 2 21 M8 Flat Washer 4
23 Floating Pulley Assy w/ Guide Bushing 2 22 M10 Flat Washer 56
24 Cable Column 2 23 M12 Flat Washer 4
25 Cable Column Slider 2
26 Cable Anchor Plate 2 24 M6 Flat Head Nut 6
27 Upper Cable 2 25 M6 Locknut 6
28 Row Cable 2 26 M8 Locknut 2
29 Lower Cable (“U” End) 2 27 M10 Locknut 28
30 Guide Cable 2 28 M12 Locknut 2
31 Exercise Placard 1
32 D handle / Ab Strap 2 29 1/2” Step Spacer 6
33 Ankle Strap 1 30 Cable Ball 6
34 4 Ring “D” Handle 2 31 “U” Bracket Cable End 6
35 Pull-Up Assist Assy. 1 32 Spring Clip 6
36 Guide Rod Lube 2 33 Weight Pin 2
37 Touch-up Paint 2 34 Shroud Plate Connector Pin 12

35 4 mm Hex Key 1
36 5 mm Hex Key 2

37 6 mm Hex Key 1

CABLE CHART

UPPER CABLE
GM698-500-002

LOWER CABLE
GM698-500-001

ROW CABLE
GM698-500-003

GUIDE CABLE
GM698-500-004

Qty: 2

Qty: 2

Qty: 2

Qty: 2

Page 3

ASSEMBLY INSTRUCTIONS

Page 4

Step 1

2 – M10 x 25 Hex Bolts (B lue Dot)
4 - M10 x 125 Hex Bolts
10 – M10 Flat Washers
4 – M10 Locknuts

Right Base Beam

Weight Stack Mount

Cable Anchor Plate

Left Base Beam

Base Beam Bracket

Step 1: Attach the Right Base Beam, Left Base Beam,
Weight Stack Mount, two Cable Anchor Pl a tes,
And two Base Beam Brackets using:

Four (M10 Locknuts)

Note: “(Blue Dot)” means there is a blue dot of thread locking compound on the bolt

thread.

(Finger Tighten Only)

Page 5

Two (M10 x 25 Hex Bolts (Blue Dot)
Four (M10 x 125 Hex Bolts)
Ten (M10 Flat Washers)

Weight Rack mounting tabs

Main Upright

Step 2

4 – M10 x 105 Hex Bolts
8 – M10 Flat Washers
4 – M10 Locknuts

Step 2: Attach two Main Uprights to the rear of the Left and Right Four (M10 x 105 Hex Bolts)
Right Base Beams (orient all Uprights with the four Weight
Rack mounting tabs toward the middle of the machine
and near the top) using:

(Finger Tighten Only)

Page 6

Eight (M10 Flat Washers)
Four (M10 Locknuts)

Main Upright

Weight Rack mounting tabs

Row Pulley Mount

Step 3

4 - M10 x 110Hex Bolts
8 - M10 Flat Washers
4 – M10 Locknuts

Lower Right Cable Column Mount

Step 4

2 – M10 x 100 Hex Bolts
4 – M10 Flat Washers
2 – M10 Locknuts

Lower Left Cable Column Mount

Step 3: Attach the two front Main Uprights, Lower Right Cable Four (M10 x 110 Hex Bolt s)
Column Mount, and Lower Left Cable Column Mount to Eight (M10 Flat Washers)
the Left and Right Base Beams using: Four (M10 Locknuts)

(Orient all Uprights with the four Weight Rack mounting tabs

toward the middle of the machine and near the top as sho wn )
Note: Finger Tighten Only

Step 4: Attach the Row Pulley Mount to the Weight Stack Mount Two (M10 x 100 Hex Bolts)
using: Four (M10 Flat Washers)
Two (M10 Locknuts)
(Finger Tighten Only)

Page 7

Note: Two tabs to rear

Rear Cross Brace

Step 5

2 - M8 x 20 Hex Bolts
2 - M10 Flat Washers

Pull-Up Bar Cross Brace

Step 6

2 - M8 x 20 Hex Bolts
2 - M8 Flat Washers

Step 5: Attach the Pull-Up Cross Brace to top of front Two (M8 x 20 Hex Bolts)

Main Uprights using: Two (M8 Flat Washers)

(Finger Tighten Only)

Step 6: Attach the Rear Cross Brace to the top of Two (M8 x 20 Hex Bolts)
the rear Main Uprights using: Two (M8 Flat Washers)

Assure the two tabs in the center of the Rear Cross Brace are facing towards the back of the

machine.

(Finger Tighten Only)

Page 8