In-Sink-Erator WX-101A-1 Installation Manual

The Danger signal indicates an immediately hazardous situation which, if not avoided, will result in death or serious injury.
The Warning signal alerts you to potential hazards or unsafe practices which, if not avoided, could result in severe personal injury or death.
The Caution signal alerts you to hazards of unsafe practices which, if not avoided, may result in minor personal injury or property damage.
Please be certain that the person who installs or uses this appliance carefully reads and understands the Safety Instructions contained in this manual.
Part No. 14481 - May 2006www.insinkerator.com
Table of Contents
Warranty ......................................................................................................... 4
Introduction/Typical Installation
Introduction ..................................................................................... 4
Typical Installation ........................................................................... 4
Waste Xpress Features ................................................................................. 5
WX-101A Control Features/Mounting Control Center
Introduction ..................................................................................... 6
Typical Installation ........................................................................... 6
Installing Disposer ......................................................................................... 7
InSinkErator Mounting Assemblies
Standard Mounting ......................................................................... 8
Special Mounting ............................................................................ 8
Installing Waste Xpress
Waste Xpress Diagrams .................................................................. 9
Installing Waste Xpress ................................................................. 10
Electrical Connections .................................................................. 10
Plumbing Connections
Waste Inlet Line ............................................................................. 11
Reverse Auger Screen................................................................... 11
Change Waste Inlet ....................................................................... 11
Waste Outlet Line .......................................................................... 12
Plumbing Connections .................................................................. 12
Water Supply Connection ............................................................. 12
Routing Water Flow ....................................................................... 12
Electrical Connections ................................................................................ 13
Operating Instructions
Pre-Operating ................................................................................ 14
Operating Instruction .................................................................... 15
Operating Waste Xpress System .................................................. 16
Operational Tips ............................................................................ 16
Cleaning Instruction .................................................................................... 17
Troubleshooting
System Troubleshooting ................................................................ 18
Disposer Troubleshooting ............................................................. 20
Waste Xpress Troubleshooting ...................................................... 21
Wiring Diagrams
Model No. WX-101A-1 (120V, 1 phase) ......................................... 22
Model No. WX-101A-2 (208/230V, 1 phase) ................................. 24
Model No. WX-101A-3 (208/230V, 3 phase) ................................. 26
Model No. WX-101A-4 (380/460V, 3 phase) ................................. 28
Motor Wiring Diagrams ............................................................................... 30
3
3
Warranty
WASTE XPRESS SYSTEM LIMITED WARRANTY
The InSinkErator® Waste Xpress®, disposer and control centers are warranted against defects in material and workmanship for one year from the date of installation. The warranty includes parts and labor, provided an InSinkErator Factory Authorized Service Center performs the service. This warranty does not apply if the failure is due to: faulty or improper electrical installation, faulty or improper plumbing installation, product abuse or misuse, accidental damage, clogged drain lines, improperly sized unit (as specifi ed by InSinkErator).
Introduction/Typical Installation
INTRODUCTION
The InSinkErator® Waste Xpress® is a Foodservice kitchen waste reduction system that utilizes a standard Foodservice disposer in line with the Waste Xpress dewatering system. The kitchen waste is ground through the disposer then transferred to the Waste Xpress where it is compressed. After the waste is compressed, the liquids are sent down the drain line and the solid waste exiting the Waste Xpress is 85% less in volume (see Figure 1 for typical installation).
Important – These installation instructions are for the benefi t of the installing contractor. InSinkErator and/or InSinkErator Factory Authorized Service Centers do not make original installations. For technical information not covered in these instructions, contact the supplier, an InSinkErator Field Sales Representative, or InSinkErator Foodservice Sales and Service at 1-800-845-8345.
Syphon Breaker
Sink Bowl
TYPICAL INSTALLATION
A typical Waste Xpress installation incorporates the following connections (see Figure 1):
• Waste Xpress
• Disposer
• Control Center
• Syphon breaker
• Solenoid valves (2)
• Water shut off valve
• Bowl or trough
• Flow control valve
• Cold water (sink or trough)
• Hot water (Waste Xpress)
Cold Water
Solenoid
Hot Water
Solenoid
Disposer
Figure 1. Typical Installation
WX-101A Controller
Flow Control
Valve
4
Shut Off
Valve
Waste
Xpress
Waste Xpress Features
FEATURES
COMPACT SIZE
The Waste Xpress® is designed to fi t under a 34" high commercial kitchen table.
WASTE REDUCTION
Reduces volume by 85%.
SAFETY INTERLOCK
The Waste Xpress is equipped with safety interlock on the discharge chute (see Figure 2). This interlock prevents the system (disposer & Waste Xpress) from operating unless the discharge chute is properly seated.
DRAIN CONNECTIONS
• Water outlet should be routed directly to a fl oor drain (and as close to the Waste Xpress as possible).
• The 2" NPT waste inlet connection can be mounted on either side.
• The 2" NPT water outlet connection can be mounted on either side.
• For trough or high water fl ow applications, connect both Water Outlet connections for optimum cabinet drainage.
• All drain lines must be a minimum 2" NPT in diameter.
CONSTRUCTION
Stainless steel construction (for physical size see Figure 3).
WASTE MIX
The Waste Xpress can process non-food waste such as paper, light and rigid plastic or food wrappings when mixed with a minimum of 50% food waste.
PROPERTY DAMAGE
Plastic wrap, cans, silverware, rubber, glass and crockery cannot be processed.
Safety Interlock
Terminal Connection
Waste Inlet (either side)
Waste Outlet (either side)
2" NPT Outlet
(Either Side)
12 1/8"
9 3/8"
2" NPT Inlet (Either Side)
Leveling Foot Adjustment Range 2 3/4"
21 3/4"
19"
15"
14 1/2" 11 3/4"
8 5/8"
8 1/8" 5 3/8"
Figure 2.
1 5/8"
7 7/8"
Electrical Connection Cover
27 3/8"
18 1/4"
8"
33 1/2" 30 3/4"
26 7/8" 24 1/8"
21 1/8" 18 3/8"
9 1/8" 6 3/8"
1/2" Hot Water Inlet
1/2" Electrical Inlet
Figure 3. Waste Xpress Dimensions
5
WX-101A Control Features/Mounting Control Center
The WX-101A Control Center is UL® approved for use with InSinkErator Waste Xpress food waste reduction systems. The control center operates the disposer and Waste Xpress. Its main functions are:
• To start and stop the disposer/Waste Xpress system.
• To reverse the direction of the disposer motor automatically upon restart.
• To start the water fl ow to the disposer.
• To allow water fl ow for several minutes to fl ush the drain line after the disposer is turned off.
Model Part No. Voltage Phase
WX-101A-1 14479 120V 1 WX-101A-2 14479A 208/230V 1 WX-101A-3 14479B 208/230V 3 WX-101A-4 14479C 380/460V 3
Table 1. Electrical Specifi cations
FEATURES
SINGLE BUTTON OPERATION Disposer and Waste Xpress are controlled by simple ON/OFF button operation.
AUTOMATIC REVERSE The disposer motor will reverse its direction of rotation automatically upon restart. To avoid motor damage, a delay feature prevents reversing until the post fl ush is complete.
ELECTRICAL SHOCK
• Ensure that Waste Xpress voltage and phase match that of the electrical supply, control center & disposer. Check nameplate for specifi cation.
• Electrical connections should be made by a qualifi ed electrician and should comply with all local codes.
• Turn off electrical supply to Waste Xpress, control center & disposer before attempting to work on it. Test with a volt meter or circuit tester to ensure that power is off.
• Do not operate unit with panels removed.
• All components (disposer, WX, control center and solenoids) must be carefully and permanently grounded.
• A properly fused disconnect must be installed at Waste Xpress, control center & disposer electrical supply source.
• Use only NEMA 4 watertight electrical connectors when connecting to junction box.
MOUNTING THE CONTROL CENTER
Use the fl anges at the back of the control center enclosure and only mount panel in the upright vertical position (door hinge is on the left). See Figure 4.
Locate control center within sight of disposer per local codes.
WATER SHUTOFF DELAY (POST FLUSH) After the motor is turned off, the water continues to fl ow for up to 10 minutes. The length of this post fl ush is controlled by the water shutoff delay timer. The post fl ush helps ensure that ground food waste is fl ushed out of the drain line.
AUTOMATIC TIMED DISPOSER SHUTOFF This water saving feature allows the system to run for 10 minutes before it automatically shuts off and must be manually restarted.
LINE DISCONNECT SWITCH The switch on the front panel of the control center disconnects the line voltage. It interlocks with the front cover so that the cover cannot be opened unless the switch is in the off position.
LOW VOLTAGE CONTROL Control operates on a 24 V solid state control circuit.
ENCLOSURE Stainless steel NEMA 4 construction.
WX TIMER HOT WATER SPRAY ADJUSTABLE Factory set for 2 minutes off 10 second on controls hot water spray for cleaning of screen.
If box is mounted to the sink table, recess the box so that the buttons do not extend beyond the table’s edge (see Figure 4).
9 7/8"
8 1/4"
15 1/8"
Figure 4. Control Center Dimensions
14"
15 3/4"
5 1/4"
1"
5 5/16"
6 3/4"
6
Installing Disposer
PERSONAL INJURY
• For safe operation, The minimum required distance from the table top or trough to the mounting fl ange
is 6 inches for standard body disposers (as specifi ed by UL). See Figure 5.
• Moving shredder parts may cause serious injury if a hopper or cone is not properly installed.
PROPERTY DAMAGE
To avoid excess vibration, InSinkErator recommends a minimum countertop thickness of 16 gage stainless steel.
DISPOSER MOUNTING
The disposer can be mounted to the sink or trough using a standard InSinkErator mount or an InSinkErator mounting adaptor.
CLEAN THE DRAIN LINE
With a drain line auger, clear away all hardened waste material in the horizontal drainpipe running from the drain trap to the main waste line.
6 inch min.
Figure 5.
NOTE: The InSinkErator #5 Sink Flange can not be used with the Waste Xpress system.
NOTE: InSinkErator must approve attachment to a non-InSinkErator sink.
7
InSinkErator Mounting Assemblies
STANDARD MOUNTING ASSEMBLY
1. Place mounting fl ange (1) over the existing collar adaptor connection lip or sink bowl fl ange (this may require some force).
2. Push the mounting fl ange up out of the way and fi t the groove in the mounting gasket (2) onto the connection lip. Make sure the gasket is fully seated on the fl ange.
3. Push the mounting fl ange down over the mounting gasket, fi tting the threaded mounting fl ange fasteners into the recesses in the top of the mounting gasket.
#6 Collar Adaptor
(1) Mounting Flange
(2) Mounting Gasket
(3) Flat Gasket
4. From the bottom, insert two screws through opposite sides of the fl at gasket (3) and mounting fl ange, into the threaded fasteners in the existing fl ange. The fl at gasket is used only in the #6 mounting assembly. The screws should protrude about 1/4 inch below the mounting gasket.
5. Position the disposer beneath the mounting gasket and raise it to engage the two protruding screws in the disposer body fl ange keyhole slots. Secure the remaining screws and position the disposer correctly for the plumbing connections. If disposer legs are included, adjust the legs to support the disposer.
#7 Collar Adaptor
(1) Mounting Flange
(2) Mounting Gasket
Disposer Body Flange
Disposer Body Flange
1/4” Screw
1/4” Screw
Figure 6. #6 Mounting Assembly Figure 7. #7 or Sink Bowl Mounting Assembly
SPECIAL INSINKERATOR MOUNTING ASSEMBLIES
When installing an InSinkErator Foodservice disposer to a non-InSinkErator sink bowl, a special mounting adaptor kit is required. The special mountings are described in the Mounting Adaptor Selection Guide (for more information, call 1-800-845-8345 or go to www.insinkerator.com). Figures 8-10 show examples of non-InSinkErator style sinks. (Mounting instructions are included in each special mounting adaptor kit.)
Figure 8. Outward Flange Figure 9. Inward Flange Figure 10. Straight Flange
8
Installing the Waste Xpress
Figure 11. Top View
Disposer
Sink Bowl
WX-101A Controller
Syphon Breaker
Flow Control
Valve
Cold Water
Solenoid
Shut Off
Valve
Hot Water
Solenoid
Waste
Xpress
Figure 12. Typical Installation Diagram
9
Installing the Waste Xpress
WASTE XPRESS LOCATION
NOTE: Prior to installing the Waste Xpress the
disposer and control center should be installed as specifi ed within this manual.
• Position Waste Xpress within 10 feet of the disposer outlet fl ange. A maximum of four (4) 90º elbows can be used between the disposer and Waste Xpress
(prefer 45º elbow).
• Level Waste Xpress by turning the legs in or out
with a wrench. Place a level on top of the unit.
ELECTRICAL SHOCK
• Ensure that Waste Xpress voltage and phase match that of the electrical supply, control center & disposer. Check nameplate for specifi cation.
• Electrical connections should be made by a qualifi ed electrician and should comply with all local codes.
• Turn off electrical supply to Waste Xpress, control center & disposer before attempting to work on it. Test with a volt meter or circuit tester to ensure that power is off.
• Do not operate unit with panels removed.
• All components (disposer, WX, control center and solenoids) must be carefully and permanently grounded.
• A properly fused disconnect must be installed at Waste Xpress, control center & disposer electrical supply source.
• Use only NEMA 4 watertight electrical connectors when connecting to junction box.
7. Connect wire bundle between WX-101A and Waste Xpress unit as detailed in wiring diagram. Door interlock connections are #3 and #95. Replace terminal cover.
8. Wire per local electrical codes and install using NEMA 4 watertight electrical connectors (not supplied).
9. Install disposer terminal box cover and secure with retaining screw.
10. Secure WX-101A cover with locking clamps.
ELECTRICAL SHOCK
Do not pinch or damage the electrical wires when installing the terminal box.
WX
Terminal
WX Auger Motor
1 Phase
WX Auger Motor
3 Phase
WX Magnetic
Interlock
Cold Water Solenoid
(Disposer)
Hot Water Solenoid
(WX Spray)
Disposer To See Diagrams Line
T1, T2 To T1, T2 Line
T1, T2, T3 To T1, T2, T3 Line
3, 95 To 3, 95 24V
WX-101A
Terminal
4, 13 24V
7, 18 24V
Voltage
ELECTRICAL CONNECTIONS
The Waste Xpress system requires power only to the control center. The control center powers the disposer and Waste Xpress.
1. Remove retaining screw and disposer electrical cover.
2. Open control center cover by loosening locking clamps securing it.
3. Remove terminal cover from Waste Xpress (see Figure 13).
4. Connect incoming power line to electrical door disconnect switch in WX-101A.
5. Connect disposer motor leads to terminal block locations.
6. Connect cold water solenoid to appropriate terminals 4 and 13. Connect hot water solenoid to terminal 18 and 7.
Figure 13.
Auger
Screen
Waste Outlet
Figure 14. Cover Removed
10
Terminal
Cover
Captive
Fasteners
Waste Inlet
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