Insinkerator PRP-2 Installation Manual

Installation, Care, and Use Manual
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to physical injury.
Please be certain that the person who installs or uses this appliance carefully reads and understands the Safety Instructions contained in this manual.
Part No. 15392 Rev Bwww.insinkerator.com/foodservice
Table of Contents
Product Overview
Introduction ......................................................................................3
System Components ........................................................................ 4
Typical Installation ............................................................................4
Required Tools/Materials ..................................................................4
Table Cutout Dimensions .................................................................5
Installation Instructions
Assembly.........................................................................................6
Plumbing
Water Connections ................................................................7
Adjusting Water Temperature ................................................8
Drain Piping ...........................................................................8
Electrical
Electrical Disconnect Switch .................................................8
Electrical Connections ...........................................................9
Initial Setup and Verification
Prepare the System ...............................................................9
Operating Instructions
Main Operation .............................................................................10
Timed Run Feature .............................................................. 12
To Empty Scrap Basket ............................................................... 13
To Clean Unit ................................................................................13
Troubleshooting .......................................................................................... 14
Wiring Diagrams
Models PRS-1 and PRP-1 (110-120V, 1 Phase) .............................. 16
Models PRS-2 and PRP-2 (208/220-240V, 1 Phase) ..................... 17
Models PRS-3 and PRP-3 (208/220-240V, 3 Phase) ..................... 18
Models PRS-4 and PRP-4 (460-480V, 3 Phase) ............................ 19
SAVE THESE INSTRUCTIONS
2
Product Overview
INTRODUCTION
The PowerRinse® Waste Collection System is a food and food-related waste handling solution that improves kitchen efciency by increasing scrapping speed and reducing bulk waste.
A plume of recirculated water aids in the pre-rinse and scrapping of dishes. Solid waste is collected in a scrap basket, which can then be emptied into a waste or compost receptacle, while water soluble waste is sent down the drain. A at cover ts over the scrap basket, providing a smooth, level surface that maximizes the workspace for scrapping and pre-soaking problem dishes with baked-on or difcult to remove food. The PowerRinse® Waste Collection System is an alternative to using a food waste disposer or pulper system.
This Installation, Care, and Use Manual covers two (2) models: Standard (Model PRS) and Pot/Pan (Model PRP) (see Figures 1 and 2). The Standard Tray is sized for everyday applications (23.75" x 21.5") and increased length of the Pot/Pan Tray (35.5" x 21.5") provides dishwashers additional workspace for oversized cookware, such as large sheet pans.
The PowerRinse Waste Collection System is CUL® US Listed when installed in conjunction with InSinkErator pumps and controls, and per the installation instructions in this Installation, Care, and Use Manual (see Figure 4 for typical installation).
This Installation, Care, and Use Manual covers the models listed in Table 1.
Table 1. Electrical Specifications
PowerRinse® Waste Collection System
Standard (Model PRS)
Model Part No. Voltage Phase
PRS-1 15357 110-120V 1
PRS-2 15357A 208/220-240V 1
PRS-3 15357B 208/220-240V 3
PRS-4 15357C 460-480V 3
PowerRinse® Waste Collection System
Pot/Pan (Model PRP)
Model Part No. Voltage Phase
PRP-1 15357D 110-120V 1
PRP-2 15357E 208/220-240V 1
PRP-3 15357G 208/220-240V 3
PRP-4 15357H 460-480V 3
IMPORTANT NOTE – These installation instructions are for the benefit of the installing contractor. InSinkErator and/or InSinkErator Factory Authorized Service Centers do not make original installations. For technical information not covered in these instructions, contact the supplier, an InSinkErator Field Sales Representative, or InSinkErator Foodservice Sales and Service at 1-800-845-8345.
Figure 1. Standard (Model PRS) Figure 2. Pot/Pan (Model PRP)
3
Product Overview
SYSTEM COMPONENTS
The PowerRinse® Waste Collection System includes the following components (see Figure 3):
a. Tray
• Standard Tray (Only Model PRS) OR
• Pot/Pan Tray (Only Model PRP)
b. Scrap Basket c. Cover d. Plume Hose e. Waste Collector Base Assembly (see Figure 4) f. Waste Collector Tank and Mounting Assembly g. Control (Pre-wired) h. Solenoid (Pre-wired) i. Pump (Pre-wired) j. Air Gap k. Ball Valve l. Leveling Flange Feet m. 2" Drain Discharge n. 1/2" NPT Water Inlets (Hot and Cold Connections) o. Installation, Care, and Use Manual p. Mounting Hardware
• Lock Washers (12)
• 1/4"-20 Nuts (12)
TYPICAL INSTALLATION
Figure 4 illustrates the typical installation of the PowerRinse® Waste Collection System. For a complete list of system components refer to the System Components list located to the left of Figure 4. See Figure 5 on next page for system dimensions.
Dishwasher
24" min.
(609.6 mm)
Incoming Hot and Cold Water Supply Lines
n
g
Min. 1"
i
Clearance
Incoming Power (1/2" Conduit)
Figure 4. Typical Installation
h
m
Dish Rack Space
j
f
k
l
a
b
Model PRS Model PRP
e
Figure 3. System Components
OR
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to physical injury.
Please be certain that the person who installs or uses this appliance carefully reads and understands the Safety Instructions contained in this manual.
a
The PowerRinse® Waste Collection System pump motor fan must have a minimum of 1" of clearance from any wall or obstruction in order to operate co r rectly.
p
REQUIRED TOOLS / MATERIALS
The following items are needed to install the PowerRinse®
o
Part No. 15392 Rev Awww.insinkerator.com/foodservice
c
d
Waste Collection System:
o Screwdriver o Pipe wrench o 7/16" wrench or socket o Tools and materials necessary to install the power line,
drain line, and the hot and cold water
The following items are needed if repositioning the control: o 1/2" wrench or socket
4
The PowerRinse® Waste Collection System pump motor fan must have a minimum of 1" of clearance from any wall or obstruction in order to operate co r rectly.
33"-3 6"
(8 38 -914 mm)
28.93"-31.93" (735-811 mm)
25. 41"-28. 41" (64 5-722 mm )
Product Overview
7.93"-10.93"
(201-278 mm)
35.5" (902 mm)
Pot/Pa n (Model PR P)
23.75" (603 mm)
Standard (Model PRS)
10.75"
(273 mm)
21.5"
(546 mm)
Figure 5. PowerRinse® Waste Collection System Dimensions
TABLE CUTOUT DIMENSIONS
Use the dimensions from Figure 6 for Standard (Model PRS) table cutout and Figure 7 for Pot/Pan (Model PRP) table cutout. Weld the waste collector tray to the underside of the table so the water nozzle is on the same side as the dishwasher.
Dishwasher
Water
Dish Flow
Nozzle
24" min.
(609.6 mm)
Dish Rack Space
22-1/4"
(565.2 mm)
24-3/4"
(628.7 mm)
24.9 5"
(634 mm)
44. 95"
(114 2 mm )
20"
(508 mm)
3"
(76 mm)
If using in line with a dishwasher, it is recommended to mount the waste collector tray a minimum of 24" away from the loading end of the dishwasher to allow enough table space for a dish rack.
Dishwasher
Water
Nozzle
36-1/2"
(927.8 mm)
22-1/4"
(565.2 mm)
Dish Flow
24" min.
(609.6 mm)
Dish Rack Space
Figure 6. Standard Table Cutout (Model PRS)
Figure 7. Pot/Pan Table Cutout (Model PRP)
5
ASSEMBLY
Installation Instructions
1
Remove unit from package. Ensure that the power supply is appropriate based on the control conguration ordered with the unit. Verify using spec plate on tank.
2
Dish FlowDish Flow
3
Waste Collector Tra y
Waste Collector Base Assembly
Secure waste collector base assembly to waste collector tray using provided lock washers and 1/4"-20 nuts.
4
Verify dish ow and ensure that the control is on the proper side of the tank. The control should always face the operator and can be mounted on the opposite side of the tank if dish ow is reversed.
NOTE: The waste collector base assembly is shipped with the control factory-installed on the left side of the tank for left-to-right dish flow.
CHANGING THE CONTROL LOCATION
2a
Optional – to relocate the control, remove and save four (4) bolts and nuts. Reposition box on other side of tank and secure with previously removed hardware. It is not necessary to disconnect factory-installed wiring.
Rotate legs clockwise when viewing from top until they extend to the oor.
Optional use the provided holes on the anged foot to secure unit to oor with anchors (not provided by InSinkErator).
After relocating control, verify conduit and solenoid connections are tight.
6
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