Insinkerator MSLV-1 Service Manual

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IN
SINK
ERATOR
Products Group
COMMERCIAL DISPOSER
CONTROL CENTER Installation Manual
Model MSLV
WARNING
CAUTION
Please be certain that the person who installs or uses this appliance carefully reads and understands the Safety Instructions contained in this manual.
The Warning signal alerts you to potential hazards or unsafe practices which, if not avoided, could result in severe personal injury or death.
The Caution signal alerts you to hazards or unsafe practices which, if not avoided, may result in minor personal injury or property damage.
Part No. 14187 - March, 1999
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TABLE OF CONTENTS
INTRODUCTION 2 FEATURES 2 MOUNTING THE CONTROL CENTER 2
PLUMBING CONNECTIONS 3 ELECTRICAL CONNECTIONS 4
TIME DELAY RELAY 5 OPERATING INSTRUCTIONS 6
TROUBLESHOOTING 6 SCHEMATIC WIRING DIAGRAMS 7-10
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FEATURES/MOUNTING THE CONTROL CENTER
INTRODUCTION
The MSLV Control Center is UL* listed for use with ISE Commercial Food Waste Disposers. See Table 1 for approved combinations. The control center operates the disposer. Its main functions are:
• To start and stop the disposer.
• To start the water flow to the disposer.
TABLE 1. Approved Disposer and Control Center Combinations
Model Waste Disposer Model
PUSH BUTTON OPERATION
Push black button to start disposer. Push red button to stop disposer.
MOUNTING THE CONTROL CENTER
Using flanges at the back of the control center enclosure and only mount panel in the upright vertical position (door hinge is on the left). See Figure 1.
Locate control center within sight of disposer per local codes.
If box is mounted to the sink table, recess the box so that the buttons do not extend beyond the table's edge.
MSLV-1 MSLV-2
MSLV-3 MSLV-4
SS50-26, SS75-27. SS100-28, SS125-25, SS150-34. SS150-38, SS200-27, SS200-31
SS50-27, SS75-28, SS100-29, SS125-26, SS150-36, SS150-39. SS200-29. SS200-32 SS300-25, SS300-27. SS500-28. SS500-30. SS750-13, SS750-15, SS1000-10, SS1000-12
Control center models and specifications are shown in Table 2
TABLE 2. Electrical Specifications
Model Voltage Phase hp
MSLV-1 120V 1 Ø 1/2-2 MSLV-2 208-240 V 1 Ø 1/2-2
MSLV-3 208-240 V 3 Ø MSLV-4 380-460 V 3 Ø 1/2-10
1/2
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FEATURES
LOW VOLTAGE CONTROL
Controls operate on a 24 V solid state control circuit.
FIGURE 1. Control Center Dimensions
ENCLOSURE
Stainless steel NEMA 4 construction.
ELECTRICAL DISCONNECT SWITCH The lever switch on the front panel of the control center
connects line voltage. It interlocks with the front cover so that the cover cannot be opened unless the switch is in OFF position.
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PLUMBING CONNECTIONS
FIGURE 2. Typical Installation Diagram
PLUMBING CONNECTIONS
The solenoid valve is packed with the control center. The flow control valve and syphon breaker are supplied with all complete disposer packages (packed separately).
The solenoid valve is supplied with a 24 V coil. Make certain that the valves are plumbed according to water flow direction arrows marked on valves or the valves will not function properly.
The flow control valve regulates all water flowing into the disposer. This conserves water and prevents overloading. Check direction of water flow arrows.
A syphon breaker must be installed above the sink flood plane per local plumbing codes. Check direction of water flow arrows.
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ELECTRICAL CONNECTIONS
electrical codes.
• Turn off the electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that the power is off.
• Alt installation work must conform to local plumbing and
• All control centers and disposers must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.
NOTE: The MSLV control center has a door disconnect switch, the disconnect switch must be in the off position before the panel door can be opened. Power is still present at the disconnect until power is turned off at the electrical supply source.
WARNING
ELECTRICAL SHOCK PROPERTY DAMAGE
ELECTRICAL CONNECTIONS
The MSLV control center uses low voltage (24 V) to operate contactor coils, push buttons and solenoid valves. Red wires denote 24 V circuit.
Connect the incoming line power to the electrical door disconnect­switch and connect the disposer motor to labeled terminal blocks in the control center. Use appropriate schematic wiring diagram, Figures 7, 8, 9 or 10. A wiring diagram is also located on the inside door of the control center. Wire the disposer motor for correct voltage using the connection diagram inside the motor terminal box.
Connect water solenoid valve as shown in Figure 3.
• Ensure that control center voltage and phase match the disposer motor and electrical supply. Check name plates on disposer and control centers for voltage and phase specifications.
• Refer to the control center wiring diagrams in this manual for correct connection.
• Use NEMA 4 watertight electrical connectors (not supplied) when making electrical connections to the control center.
WATER SOLENOID VALVE Connect solenoid valve to the low voltage solenoid terminals
numbers 4 and 5.
FIGURE 3. Solenoid valve connections to control panel
terminals
CAUTION
Wire per local electrical code using 7/8" diameter holes in bottom of control center cabinet and install NEMA 4 watertight electrical connectors. (Not supplied).
After completing the connections, close door and fasten all locking clamps. Replace disposer motor cover. Turn on power.
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TIME DELAY RELAY
The time delay relay may be used with the MSLV to delay solenoid valve shut-off, providing a post flush. This helps prevent drain line stoppages and is beneficial when ground food waste must travel through many bends or a long horizontal run, in the drain line. It is adjustable from 0 to 10 minutes and factory set to provide approximately a 5 minute delay. To adjust the time. SHUT OFF ELECTRIC POWER. Inside unit, locate the adjustment knob. Turn clockwise to increase delay. Turn counterclockwise to decrease delay. See Figure 4 for wiring.
Ensure the voltage rating on the time delay relay and solenoid valve are 24 volts.
TIME DELAY RELAY
FIGURE 4. Time delay relay connections
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OPERATING INSTRUCTIONS/ TROUBLE SHOOTING
Allow only trained personnel to operate disp
oser.
Do not put fingers or hands into the disposer.
be in the direction of the arrow on valve.
TO STOP
1. No incoming line power. Tur
n line power on.
Please read the disposer operating instructions and train personnel before operating the disposer. The operating instructions are supplied with the disposer and Include:
< Disposer operation. < How to restart the disposer after a jam condition.
ELECTRICAL SHOCK/PROPERTY DAMAGE
• Troubleshooting other than what is recommended in this section should only be performed by qualified service personnel.
WARNING
• Use baffles and guarding to avoid splashing and ejection of materials.
• When attempting to remove objects from a disposer, use long­handled tongs or pliers.
• Turn power off before clearing a jam, removing an object from the disposer or pressing the red reset button (see
Troubleshooting this page).
• Disconnect electricity before adjusting set points.
OPERATING INSTRUCTIONS D. Water flows constantly before start button is pushed.
TO START
neck to ensure disposer is free of foreign objects. 2 sure power is on.
3. Push start button. Disposer motor will run and water will flow into the disposer.
Push stop button. Disposer motor and water will stop. (If time delay relay is used the water flow will stop in 1-10 minutes).
TROUBLESHOOTING
This control center was inspected and tested under operating conditions before shipment from the factory. In case of trouble, check the items listed below.
A. Disposer motor will not start and water does not flow.
2. Electrical disconnect switch is not on. Turn electrical disconnect
switch to ON position.
3. Control circuit Fuse FNA2 is blown. Replace fuse.
B. Disposer motor stops while grinding but water continues to flow.
WARNING
PERSONAL INJURY
• Further troubleshooting performed by untrained personnel could result in electric shock or damage to the control center.
• All electrical checks must be performed by a qualified professional.
C. Disposer will not start but water flows.
1. Overload protector on the disposer may have tripped. Press stop button. Locate red reset button. on front of disposer electrical cover. Press to reset. If motor had been running, wait five minutes for the motor and overload to cool down.
2. Disposer is jammed. Press stop button and follow directions for unjamming supplied with disposer.
1. Water solenoid valve is installed backward. Water flow should
2. Water solenoid valve is wired incorrectly. Check schemtic wiring diagram, figures 5, 6, 7 and 8.
E. Overload trips frequently.
Do not overload disposer with excess amounts of garbage and water.
If trouble still persists, call your nearest ISE Authorized Service Agency. For the location of your nearest service agency, call toll-free 1-
1.
Disposer is jammed. Press stop button and follow directions for unjamming supplied with the disposer.
2. Disposer motor overload protector has tripped. Follow instruction in C1.
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Schematic Wiring Diagram - Model MSLV 1 Ø 1/2-2 hp
PROPERTY DAMAGE
WARNING
CAUTION
ELECTRICAL SHOCK
• Turn off all electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• Installation must conform to local electrical codes.
All control centers and disposers must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.
• Ensure that the control center voltage and phase match the disposer motor and electrical supply. Check name-plates on disposers and control centers for voltage and phase specification.
• The disposer motor wiring connection is shown in the disposer terminal box.
• Red wires - Low voltage (24v)
Note:
control
• Black wires - Line voltage (380­460v) control
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Schematic Wiring Diagram - Model MSLV 208-240v 1 Ø 1/2 - 2 hp
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WARNING
ELECTRICAL SHOCK PROPERTY DAMAGE
• Turn off all electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• Installation must conform to local electrical codes.
• All control centers and disposers must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.
• Ensure that the control center voltage and phase match the disposer motor and electrical supply. Check name-plates on disposers and control centers for voltage and phase specification.
• The disposer motor wiring connection is shown in the disposer terminal box.
CAUTION
Note: • Red wires • Low voltage (24v)
control
• Black wires - Line voltage (380-460V) control
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Schematic Wiring Diagram - Model MSLV 208-240v 3 Ø 1/2 - 10 hp
WARNING
ELECTRICAL SHOCK PROPERTY DAMAGE
• Turn off all electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• Ensure that the control center voltage and phase match the disposer motor and electrical supply. Check name-plates on disposers and control centers for voltage and phase specification.
CAUTION
• Installation must conform to local electrical codes.
• All control centers and disposers must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.
• The disposer motor wiring connection is shown in the disposer terminal box.
Note:
Red wires - Low voltage (24v) control
• Black wires - Line voltage (380-460v) control
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Schematic Wiring Diagram - Model MSLV 380-460v 3 Ø 1/2 - 10 hp
• Installation must conform to local elec
trical codes.
WARNING
ELECTRICAL SHOCK PROPERTY DAMAGE
• Turn off all electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• Ensure that the control center voltage and phase match the disposer motor and electrical supply. Check name-plates on disposers and control centers for voltage and phase specification.
CAUTION
• All control centers and disposers must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.
• The disposer motor wiring connection is shown in the disposer terminal box.
• Red wires - Low voltage (24v)
Note:
control
• Black wires - Line voltage (380-460v) control
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