In-Sink-Erator CC-101K-1 Service Manual

IN SINK ERATOR
Commercial
Products Group
COMMERCIAL DISPOSER
CONTROL CENTER Installation Manual
Model CC-101K
WARNING CAUTION
Please be certain that the person who installs or uses this appliance carefully reads and understands the Safety Instruc­tions contained in this manual.
Warnings alert you to hazards or unsafe practices which could result in severe personal injury or death.
Cautions alert you to hazards or unsafe practices which could result in personal injury or property damage.
Part No. 14175 - March. 1999
TABLE OF CONTENTS
INTRODUCTION.........................................................… 2
FEATURES ...............................................................…. 2
MOUNTING THE CONTROL CENTER ......................... 3
PLUMBING CONNECTIONS ........................................ 3
PLUMBING CONNECTIONS-AQUA-SAVER ............… 4
ELECTRICAL CONNECTIONS .................................... 5
ELECTRICAL CONNECTIONS - AQUA-SAVER ......… 6-8
OPERATING INSTRUCTIONS...................................... 9
OPERATING INSTRUCTIONS -AQUA-SAVER............. 10
TROUBLESHOOTING....................................................
SCHEMATIC WIRING DIAGRAMS............................. 12-15
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FEATURES
INTRODUCTION
The CC-101 K Control Center is UL listed for use with ISE Commercial Food Waste Disposers. See Table 1 for approved disposer and control center combinations. The control center operates the commercial disposer. Its main functions are:
• To start and stop the disposer
• To reverse the direction of the disposer motor automatically upon restart.
• To start the water flow to the disposer.
• To allow water flow for several minutes to flush the drain line after the disposer is turned off.
TABLE 1. Approved Disposer and Control Canter Combinations
Model Waste Disposer Model
CC-101K1 CC-101K2
CC101K3 CC101K4
The control center models and specifications are shown In Table 2
TABLE 2. Electrical Specifications
Model Voltage Phase hp
CC-101K-1 120V 10 1/2-2 CC-101K-2 208-240V 10 1/2-2 CC-101K-3 208-204V 30 1/2 -10 CC-101K-4 380-460V 30 1/2-10
SS50-26, SS75-27, SS100-28, SS125-25
SS150-34. SS150-38, SS200-27, SS200-31
SS550-27, SS75-28. SS100-29, SS125-26,
SS150-36, SS150-39, SS200-29, SS200-32,
SS300-25, SS300-27, SS500-28, SS500-30
FEATURES
AUTOMATIC REVERSE
The disposer motor will reverse its direction of rotation automatically upon restart. To avoid motor damage, a five second delay feature prevents reversing while the motor is coasting.
WATER SHUTOFF DELAY (POST FLUSH)
After the motor is turned off. the water continues to flow for up to 10 minutes. The length of this post flush is controlled by the water shutoff delay timer. The post flush helps ensure that ground food waste is flushed out of the drain line. Adjust water shutoff delay as described in the operating instructions on page 9.
AUTOMATIC TIMED DISPOSER SHUTOFF This water saving feature allows the disposer to run for up to 10
minutes before it automatically shuts off and must be manually restarted.
NOTE: This feature is set in the OFF position at the factory. To activate the automatic timed disposer shutoff, disconnect the electric power to the control center, then open the control center door. Locate the shutoff plug at the top of the circuit board (See page 9, Figure 16). Move the plug from manual (MAN) pins to automatic (AUTO) pins. The disposer now automatically shuts off 10 minutes after it starts.
EXTERNAL REMOTE CONTROL One or more remote controls may be connected to the control center. These enable the operator to start or stop the disposer from any control station. A 24 V control circuit provides low voltage push
button operation. ELECTRIC DISCONNECT SWITCH
The lever switch on the front panel of the control center disconnects line voltage. It interlocks with the front cover so that the cover cannot be opened unless the switch is in OFF position.
LOW VOLTAGE CONTROL Controls operate on a 24 V solid state control circuit.
ENCLOSURE
Stainless steel NEMA 4 construction.
PUSH BUTTON OPERATION Push black button to start disposer. Push red button to stop disposer.
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MOUNTING THE CONTROL CENTER/PLUMBING CONNECTIONS
MOUNTING THE CONTROL CENTER
Use flanges at the back of the control center enclosure and only mount panel in the upright vertical position (door hinge is on the left). See Figure 1.
Locate control center within sight of disposer per local codes. Locate any rempote control station within sight of disposer per local codes.
If box is mounted to the sink table, recess the box so that the buttons do not extend beyond the table's edge.
PLUMBING CONNECTIONS
Two solenoid valves and one (1) GPM flow control valve are packed with the control center. The (X) GPM flow control valve and syphon breaker are supplied with ad complete disposer packages (packed separately).
The solenoid valve is supplied with a 24 V coil. Make certain that the valves are plumbed according to water flow direction arrows marked on valves or the valves will not function properly.
The flow control valve regulates all water flowing into the disposer. This conserves water and prevents overloading. Check
direction of water flow arrows.
A syphon breaker must be installed above the sink flood plane per local plumbing codes. Check direction of water
flow arrows.
FIGURE 1. Control center dimensions
NOTE: The AS-101 K control center requires the use of two (2) solenoid valves and (2) flow control valves. Figure 2 shows the recommended installation for an AS101K control center.
Figure 2. Typical Installation Diagram
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PLUMBING CONNECTIONS - AQUA-SAVER
PLUMBING CONNECTIONS ­AQUA-SAVER
FIGURE 3. Recommended installation of Aqua-Saver
• The Aqua-Saver system requires the use of two (2) solenoid valves and two (2) flow control valves.
• The CC101K control center is packed with a 24 V solenoid valve. An (X) GPM flow control valve is supplied with the complete
disposer package. See Table 3 for available horsepower and (X) GPM flow control valve.
• All Aqua-Saver modules are shipped with a 120/240 V solenoid
valve and a 1 GPM flow control valve.
• Figure 3 shows the recommended installation for an Aqua-Saver
System.
• Construct solenoid valve/flow control manifold as shown in Figure
4.
TABLE 3. Horsepower and Flow Control Valve
Disposer Model hp (X) GPM
1/2 3/4 3
1-11/4 5
1 1/2-2 7
3-5 8
7 1/2- 10 10
FIGURE 4. Solenoid valve/flow control manifold
IMPORTANT:
The one gallon per minute flow control valve (Included with Aqua­Saver) always plumbs to the 24 V solenoid valve connected to the CC-101J control center.
The (X) GPM flow control valve is supplied with an In-Sink-Erator commercial disposer, or will be found in an existing installation. The (X) GPM flow control valve must always be plumbed to the 120/240 V solenoid valve supplied with the Aqua-Saver package.
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