Insinkerator CC-101A Service Manual

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DISPOSER CONTROL CENTERS

SERVICE MANUAL CC-101 SERIES

COMMERCIAL DISPOSER CONTROL CENTERS (INCLUDES WIRING DIAGRAMS)

SEE PREFACE FOR MODEL REFERENCE

IN-SINK-ERATOR DIVISION EMERSON ELECTRIC CO. 4700 21st STREET, RACINE, WI 53406

TABLE OF CONTENTS

2 Preface

2-1

CC-101 B

15-2

SECTION PAGE NO.

1 Safety Precautions 1-1

3 General Information 3-1 4 Wiring Diagrams 4-1

5 Plumbing, Motor and Line Voltage Connections 5-1 6 Subpanel Removal and Replacement 6-1

7 Component Description 7-1 8 Component Location 8-1 9 Operating Sequence 9-1 10 Component Testing and Replacement 10-1

11 Troubleshooting 11-1 12 Information Tips 12-1 13 Special Equipment 13-1 14 Glossary of Terms 14-1 15 Technical Data Sheets (How the Control Center Works)

CC-101 C & CC-101D 15-10 CC-101 E 15-18 CC-101 G & CC-101H 15-26

PREFACE SECTION 2

A Control center is a device used to start and stop a commercial disposer by the use of two push-button switches. It is commonly referred to as a control panel and contains various electrical component parts. The main functions of the control panel are to reverse the direction of the disposer motor each time it is started, start the water flow to the disposer, and allow it to flow for several minutes after the disposer is turned off.

This manual includes CC-101 series control centers manufactured since 1976 (i.e., CC-101 A through CC-101 G). Basic functions remained the same throughout the CC-101 series, but component parts changed, and eventually additional features were added.

NOTE Once the function and purpose of each component is learned, control centers manufactured before 1976 can also be diagnosed. If one studies the B and C models, the remaining models become easier to understand.

The model number of a control center can be found on the specifications decal located on the inside or outside of the enclosure door. All information on the decal (i.e., voltage, horsepower and phase) must be noted prior to diagnosing. Variations of a control center do not necessarily change the model number. Visual inspection will determine which wiring diagram in this manual applies to a given control center.

Factory assistance is available by calling 1-800-558-5700 (in Wisconsin call 1-800-922-2331).

2-1

GENERAL INFORMATION SECTION 3

GENERAL

This section is not intended as a complete installation guide. Basic notes and guidelines for installation are provided here for the purpose of checking or troubleshooting an existing installation. Detailed installation instructions were provided with the disposer; to obtain technical information not covered in those instructions, contact the Factory.

NOTE

Neither the IN-SINK-ERATOR Company nor any of its Authorized Service Centers performs original installations,

All installations are to be in accordance with local plumbing and electrical codes.

NOTE

The disposer control center must be mounted within direct sight of the disposer per local codes. Any remote control stations must also be located within direct sight of the disposer per local codes.

PLUMBING INSTALLATION

The following plumbing installation diagrams are included to illustrate the plumbing connections of a typical installation. Figure 5-1 shows an installation for a control center with an enclosure-mounted solenoid valve (models CC-101A and

CC-101B). Figure 5-2 shows an installation with a remote-

mount solenoid valve (all other models). The solenoid valve and flow control valve are each marked with arrows showing the proper water flow direction. Both valves must be installed so that the water flows through them in the correct direction or the valves will not work properly. Note that in all installations a syphon breaker (vacuum breaker) must be installed above the sink flood plane per local plumbing code.

Figure 5-1. Plumbing Connection Diagram, Typical

Installation (Enclosure-Mount Solenoid Valve).

GENERAL ELECTRICAL INFORMATION

IN-SINK-ERATOR Commercial Disposer Control Centers are shipped from the factory wired for a specific voltage and phase. Please refer to the Control Center wiring diagrams in this manual for the correct connections. (Disposer motor connections will depend upon the operating voltage and phase of the disposer.)

Figure 5-2. Plumbing Connection Diagram, Typical

Installation (Remote-Mount Solenoid Valve).

3-1

Figure

4-1.

CC-101B

Figure

4-2.

CC-101E

SECTION 3 GENERAL INFORMATION (Cont'd)

FEATURES

All CC-101 series Commercial Disposer Control Centers have the following features: Automatic Reversing Action — Automatically reverses the disposer motor each time it is started to double the life of the disposer grinding shredders.

Built-in Magnetic Starter — Automatically disengages electric power to disposer if power loss occurs. Disposer must be restarted. Post Water Flush — Adjustable time delay relay automatically permits water to flush sewer lines clear after disposer has been turned off, eliminating sewer clogging.

DIMENSIONS

Models CC-101 A and CC-101B

Length (A) 14" Width (B) 12" Depth (C) 6" Width (D) 3-1/2"

5/16" Bolt Holes, Center to Center (E) 10" 5/16" Bolt Holes, Center to Center (F) 14-11/16"

Models CC-101C. CC-101D, and CC-101E

Length (A) 14" Width (B) 12"

Depth (C) 6" 5/16" Bolt Holes, Center to Center (E) 10" 5/16" Bolt Holes, Center to Center (F) 14-11/16"

Other Features: —Main flow control valve and solenoid valve mounted elsewhere in water line

Model CC-101G

Length (A) 15" Width (B) 10"

Depth (C) 6" 5/16" Bolt Holes, Center to Center (E) 8" 5/16" Bolt Holes, Center to Center (F) 15-5/8"

Figure 4-3. CC-101G

3-2

WIRING DIAGRAMS SECTION 4

The standard disposer motor voltages are 115/208/230 volts for single phase electrical power and 208/230/460 volts for three phase electrical power.

NOTE

Three phase contactors require three sets of contacts to carry line voltage to the disposer, while single phase contactors require four Circuitry and parts function on all control centers are identified within their respective models. This applies to all component parts controlled by or on the secondary voltage side of the transformer, whether it is a 1 phase or 3 phase control center.

The wiring (circuitry) to the line voltage connections on the Reversing contactors are identical on all 3 phase (only) contactors. The wiring (circuitry) to the line voltage connections on the Reversing contactors are identical on all 1 phase (only) contactors.

sets. Two identical contactors are utilized in every control center to perform the function of reversing the disposer motor rotation.

Therefore, the wiring diagrams in this section (Figs. 4-12 through 4-

19) show 3 phase contactors but can be used to diagnose or trace circuitry for 1 phase or 3 phase control centers, keeping in mind that only the contactors are different from 1 phase to 3 phase. Refer to Figs. 4-10 and 4-11 for 1 phase contactor connections.

All electrical connections must conform to local codes. Be certain that all IN-SINK-ERATOR disposers and control centers are carefully and permanently grounded.

CAUTION

ELECTRICAL INSTALLATION

BEFORE ANY ELECTRICAL WORK IS PERFORMED, REMOVE LINE POWER FROM THE DISPOSER CONTROL CENTER BY TURNING OFF THE CIRCUIT BREAKER. USE A VOLTMETER OR CIRCUIT TESTER TO ENSURE THAT POWER IS OFF BEFORE PROCEEDING.

disposer motor voltage and phase must be the same as the electrical supply. Check name-plates on both units for ratings. All connections must conform to local codes. Ground the disposer control center, the disposer, and all control boxes.

The following wiring diagrams are included to illustrate the electrical connections for each standard model of disposer control center and disposer motor. For each standard model of disposer control center, wiring diagrams are shown to illustrate the most typical configurations. The wiring diagrams include motor connections. Since various options can be custom ordered for a control enter, the wiring diagrams for a particular model of control center do not reflect every possible option. Additional wiring diagrams illustrating various special (nonstandard) configurations of each model are provided in section 10 of this manual.

WARNING

CAUTION The control center and

4-1

TRANSFORMER CONNECTIONS FOR

SECTION 4 WIRING DIAGRAMS (Cont'd)

Figure 4-3. 115 V Transformer Taps.

CONTROL CENTERS WITH 115 V CONTROL CIRCUIT

Power lines carry line voltage to the primary terminals (also called "taps") of the transformer. Line L2 is connected to the common (ground) tap with Line L1 connected to the tap coinciding with the line voltage. The secondary taps on these transformers will always supply 115 V ac to the load. This secondary voltage operates the component parts in the control circuit. These transformers are rated at 100 VA (Volt/Amperes), and can be used for any 208 V/230 V/460 V incoming line. See Figure 4-3.

TRANSFORMER CONNECTIONS FOR CONTROL CENTERS WITH 24 V CONTROL CIRCUITS

All control centers with 24 V secondary voltage require one of two transformers. They appear identical. The specification decal on the transformers will show 120 - 240 V or 240 -480 V (connections for line voltage). There is no reference to 208 V, but it is to be understood that 208 V connections will be the same as 240 V. Whenever the recommended transformer is used wiring diagrams furnished with the Control Center or in this manual apply.

Both 24 V secondary tap transformers can be used with 240 or 208 V inputs, but the terminal connections will change and Control Center wiring diagrams may not necessarily apply. Whenever in doubt, refer to and use the connections shown on the transformer specification decal. Connections for input (primary) and output (secondary) voltages are the same in all cases. See Figure 4-4 for connections.

RATED AT 100 VA

Figure 4-4. 24 V Transformer Taps.

4-2

WIRING DIAGRAMS (Cont'd) SECTION 4

Terminal Connections

Transformer tap connections vary and are made in accordance with the applied line voltage. A conductive connection strap is normally used but 12 ga. wire can be substituted (see Fig. 4-5).

Connections

Shown are the standard connections when the recommended transformer is used. Refer to the illustrated parts list for specific Control Centers. The voltage and phase of the Control Center must be known. Secondary voltage for Figs. 4-5 through 4-8 is 24 V.

Figure 4-5. 115 V, 1 Phase.

4-3

*SEE WIRING DIAGRAM IN DISPOSER

Figure

4-12.

Model CC

101A Wiring Diagram.

WIRING DIAGRAMS (Cont'd) SECTION 4

TERMINAL BOX FOR PROPER CONNECTIONS OR FIG. 5-2.

4-7

*SEE WIRING DIAGRAM IN DISPOSER

SECTION 4 WIRING DIAGRAMS (Cont'd)

TERMINAL BOX FOR PROPER CONNECTIONS OR FIG. 5-2.

4-8

Figure 4-13. Model CC-101A Wiring Diagram (with Contactor Interlocks).

*SEE WIRING DIAGRAM IN

Figure

4-14.

Model CC

101B Wiring Diagram.

WIRING DIAGRAMS (Cont'd) SECTION 4

DISPOSER TERMINAL BOX FOR PROPER CONNECTIONS OR FIG. 5-2.

4-9

SECTION 4 WIRING DIAGRAMS (Cont'd)

4-10

*SEE WIRING DIAGRAM IN DISPOSER

TERMINAL BOX FOR PROPER CONNECTIONS OR FIG. 5-2.

Figure 4-15. Model CC-101B Wiring Diagram (with Auto-Shutoff Timer).

WIRING DIAGRAMS (Cont'd) SECTION 4

*SEE WIRING DIAGRAM IN DISPOSER TERMINAL BOX FOR PROPER CONNECTIONS OR FIG. 5-5.

Figure 4-16. Modal CC-101C and CC-101D Wiring Diagram.

4-11

*SEE WIRING DIAGRAM IN

Figure

4-17.

Model CC

101E Wiring Diagram.

SECTION 4 WIRING DIAGRAMS (Cont'd)

DISPOSER TERMINAL BOX FOR PROPER CONNECTIONS OR FIG. 5-7.

WIRING DIAGRAMS (Cont'd) SECTION 4

•SEE WIRING DIAGRAM IN DISPOSER TERMINAL BOX FOR PROPER CONNECTIONS OR FIG. 5-7.

Figure 4-18. Model CC-101E Wiring Diagram (with Auto-Shutoff Timer).

4-13

SECTION 4 WIRING DIAGRAMS (Cont'd)

•SEE WIRING DIAGRAM IN DISPOSER TERMINAL BOX FOR PROPER CONNECTIONS OR FIG. 5-9.

Figure 4-19. Model CC-101G Wiring Diagram.

4-14

PLUMBING, MOTOR AND LINE VOLTAGE

208/230

VOLT

-3 0 460

VOLT

-3 0

Figure

5-2.

Electrical Connections

Figure

5-3.

Rotary Disconnect

CONNECTIONS

SECTION 5

Figure 5-1. CC-101A & B General Layout.

For CC-101A & CC-101B.

MOTOR CONNECTIONS FOR

For CC-101A & CC-101B.

7 & 1 ———— M1 1 —————— M1 8 & 2 ———— M2 2 —————— M2

3 & 9 ———— M3 3 —————— M3 10 & 4 ———— TT 4 & 7 ———— TT 5 & 1 ———— TT 5 & 8 ———— TT 12 & 6 ———— TT 3 & 9 ———— TT

TS = TAPE SEPARATELY 11 - TS TT = TIE TOGETHER

NOTE: OLD 208 VOLT 3 0 MOTORS HAD ONLY 3 LEAD WIRES ATTACHED TO TERMINAL BLOCK M1, M2 & M3.

10 - TS

12 - TS

These control centers have rotary line disconnect switches directly connected to the incoming line.

The terminal blocks accommodate the motor connections.

5-1

PLUMBING, MOTOR AND LINE VOLTAGE

7 & 1

————

——————

SECTION 5

CONNECTIONS (Cont'd)

Figure 5-4. CC-101C & D General Layout.

ELECTRICAL CONNECTIONS TO TERMINAL

BLOCK IN CONTROL CENTER

MOTOR CONNECTIONS FOR

20B/230 VOLT-3 0 460 VOLT-3 0

8 & 2 ———— M2 3 & 9 ———— M3 10 & 4 ———— TT 5 & 1 ———— TT 12 & 6 ———— TT

TS = TAPE SEPARATELY TT = TIE TOGETHER

Figure 5-5. Electrical Connections For CC-101C & CC-101D.

5-2

2 —————— M2 3 —————— M3 4 & 7 ———— TT 5 & 8 ———— TT 3 & 9 ———— TT 10 - TS 11 - TS 12 - TS

PLUMBING, MOTOR AND LINE VOLTAGE

3 & 9

————

M3 3 ——————

10 & 4

————

4 & 7

————

5 & 1

————

5 & 8

————

12 & 6

————

3 & 9

————

10 - TS

TS = TAPE SEPARATELY

11 - TS

CONNECTIONS (Cont'd)

Figure 5-6. CC-101E General Layout.

SECTION 5

SINGLE PHASE THREE PHASE

MOTOR CONNECTIONS FOR

208/230 VOLT-3 0 460 VOLT-3 0 7 & 1 ——— M1 8 & 2 ———— M2

ELECTRICAL CONNECTIONS TO TERMINAL

BLOCK IN CONTROL CENTER

1 —————— M1 2 —————— M2

TT = TIE TOGETHER

12 - TS

Figure 5-7. Electrical Connections For CC-101E.

5-3

PLUMBING, MOTOR AND LINE VOLTAGE

SECTION 5

CONNECTIONS (Cont'd)

Figure 5-8. CC-101G General Layout.

MOTOR CONNECTIONS FOR

208/230 VOLT-3 0 460 VOLT-3 0

7 & 1 ———— M1 8 & 2 ———— M2 3 & 9 ———— M3

10 & 4 ———— TT 5 & 1 ——— TT 12 & 6 ———— TT

TS = TAPE SEPARATELY TT = TIE TOGETHER

5-4

Figure 5-9. Electrical Connections For CC-101G.

1 —————— M1 2 —————— M2 3 —————— M3

4 &7 ———— TT 5 & 8 ———— TT 3 & 9 ———— TT 10 - TS 11 - TS 12 - TS

SUBPANEL REMOVAL AND REPLACEMENT SECTION 6

GENERAL

This section provides the information required for the removal and replacement of the subpanel in the disposer control center enclosure. The subpanel is the flat piece of sheet metal inside the enclosure that most of the components are mounted on. Most components are secured with screws and can be changed without removing the subpanel. However, a few components are secured with screws to a nut on the back of the subpanel and require that the panel be removed to remove the component. Also, it is sometimes necessary to remove the subpanel to retrieve lost fasteners. Differences between control center models sometimes require slight differences in the procedures. The changes are described when necessary.

REMOVAL PROCEDURE

WARNING

BEFORE PERFORMING ANY REPAIRS ON THE DISPOSER OR THE DISPOSER CONTROL CENTER, BE SURE TO TURN OFF THE MAIN POWER AT THE DISCONNECT, CIRCUIT BREAKER OR FUSE BOX. LABEL AND LOCK THE CIRCUIT OPEN. USE A METER OR ELECTRICAL TESTER TO ENSURE THAT POWER IS OFF BEFORE PERFORMING ANY REPAIRS.

1. Turn off power line to disposer control center. Label and lock the circuit open.

2. For units equipped with door interlock switch, turn door interlock switch to OFF position.

3. Loosen screws securing enclosure door clamps and open door.

NOTE

Before disconnecting any wire, write down its location. You will need to refer to It when reassembling the disposer control center.

NOTE Some units have plastic safety shields covering the terminals of some components. On units so equipped, remove the shield (s) before disconnecting wires from those components.

4. Disconnect power line wires from contactor or disconnect relay.

5. Disconnect and separately insulate disposer motor wires from terminal block.

6. Disconnect wires from start switch terminals.

7. Disconnect wires from stop switch terminals.

8. On units so equipped, cut cable tie securing stop switch/start switch wire harness to enclosure.

9. Disconnect solenoid valve wires from terminal block.

10. On units equipped with pressure switch, disconnect pressure switch wires.

11. On units equipped with disconnect switch (es), disconnect wires from disconnect switch terminals.

6-1

SECTION 6

SUBPANEL REMOVAL AND

REPLACEMENT (Cont'd)

12. Remove screws securing panel to enclosure.

13. Carefully remove panel from enclosure. It may be necessary to tilt the panel somewhat to remove it from the enclosure.

NOTE

Some units have a plastic safety shield over the terminals of the door interlock switch or disconnect contactor. On units so equipped, the safety shield must be removed before the power line wires can be disconnected.

REASSEMBLY PROCEDURE

WARNING

BEFORE PERFORMING ANY REPAIRS ON THE DISPOSER OR THE DISPOSER CONTROL CENTER. BE SURE TO TURN OFF THE MAIN POWER AT THE DISCONNECT, CIRCUIT BREAKER OR FUSE BOX. LABEL AND LOCK THE CIRCUIT OPEN. USE A METER OR ELECTRICAL TESTER TO ENSURE THAT POWER IS OFF BEFORE PERFORMING ANY REPAIRS.

1. Make sure power line to disposer control center is still turned off.

2. Insert panel in enclosure and position panel so that mounting holes in panel are aligned with standoffs (mounting posts) in enclosure.

3. Secure panel to enclosure with 4 screws.

4. Connect solenoid valve wires.

5. On units equipped with a pressure switch, connect pressure switch wires.

6. On units equipped with disconnect switch (es), connect wires to disconnect switch terminals.

7. If cable tie was cut during disassembly procedure, replace cable tie.

8. Connect wires to start switch terminals.

9. Connect wires to stop switch terminals.

10. Connect disposer motor wires.

11. Connect power line wires.

12. On units equipped with plastic safety shields, replace the safety shield over the terminals.

13. Close and secure enclosure door.

6-2

COMPONENT DESCRIPTION SECTION 7

GENERAL

This section provides information on the function of the component parts of the control center. Photographs of the individual components are provided, with a description accompanying each one. For some components, more than one photograph is provided in order to illustrate minor component changes from one model to the next. This section also calls out the location of each component on the schematic diagram. Note that no one model of disposer control center contains all the components listed in this section. The components used in a particular control center can be determined by looking at the wiring diagram on the inside of the control center enclosure door.

Transformer

The transformer steps down the higher voltage from the power line to a relatively low 115 volts (24 volts for some models). This lower voltage is used for control purposes to power the controlling components, which may include a reverser/timer, a latch relay coil, a contactor coil, a solenoid valve, a solenoid valve timer, a restart delay timer, a timer relay coil, a control

circuit board, and an auto shutoff timer. Line voltage is applied to the primary winding (the top winding of the transformer as shown on the wiring diagram), and the control voltage (115 or 24 volts) is taken from the secondary winding (the bottom winding). The transformer has several different input connections so that it can be used with different line voltages.

Figure 7-1. Transformer.

7-1

Figure

7-2

. Fuse.

SECTION 7 COMPONENT DESCRIPTION (Cont'd)

Fuse

The fuse, designated F1 on the wiring diagrams in this manual, provides circuit protection in the event of a short circuit or other electrical problem in the control center. If too much current is used by the any component in the control center, the fuse will blow, opening the circuit. This fuse does not protect the disposer motor from excessive current; the disposer motor is protected by the circuit breaker or fuse in the line that supplies power to it or by the overload protector or the disposer motor.

On the wiring diagrams Inside the enclosure door, some models designate the fuse by Its F1 reference designation; other models designate It only by its fuse type, e.g. FNA 1 or FHA 2.

Door Interlock Switch (Line Disconnect)

NOTE

The door interlock switch is a safety device that combines a disconnect switch with a mechanical door latch. They are connected together by an "operating rod" that is fastened to the interlock switch. The door interlock switch must be turned off to open the control center door. Turning the switch off disconnects the power line from the disposer motor and from the transformer that supplies power to the control circuits in the control center. This is done as a safety precaution. However, line voltage is still present on the line terminals of the door interlock switch.

Figure 7-3. Door Interlock Switch.

7-2

Disconnect Switch

COMPONENT DESCRIPTION (Cont'd) SECTION 7

Control centers that do not have a door interlock switch have

one or two disconnect switches mounted at the top of the

control center enclosure. The switch (es) are positioned so that

when the control center door is closed, the switch plunger(s)

are pushed in, closing the switch contacts. Disconnect switch

contacts are wired in series. When the control center door is

opened, the switch contacts open and the control voltage is

turned off, either directly by the disconnect switch or indirectly

by a disconnect relay on units so equipped. This turns off line

voltage to the disposer control center (for units with two

disconnect switches, only one disconnect switch has to be

open to disconnect the control voltage). However, line voltage

is still present at the power line terminals of some components

(refer to the appropriate wiring diagram to determine which

terminals remain live for any particular model).

Disconnect Relay (Line Disconnect)

Some models of disposer control center have a disconnect

relay that works in conjunction with disconnect switches. The

disconnect relay supplies line power to the disposer control

center. The disconnect relay coil is powered directly from the

power lines (line voltage). Power to the disconnect relay coil is

controlled by the disconnect switches. If either switch opens

(the control center door is opened), the disconnect relay coil is

turned off. This opens the relay, disconnecting line power to the

disposer control center. However, line voltage is still present on

the power line terminals of the disconnect relay even when the

contactor is open.

Figure 7-4. Disconnect Switch.

Figure 7-5. Disconnect Relay.

7-3

Figure

7-6.

START Switch.

SECTION 7 COMPONENT DESCRIPTION (Cont'd)

START Switch

The START switch has one or more sets of contacts, depending upon the model. When the START switch is pressed, all the contacts close. Depending upon the model, the contacts send power to different devices such as the contactor coil, the solenoid valve, the control circuit board, and the auto shutoff timer. All functions required to start the disposer are switched by the START switch contacts.

For all models, the START and STOP switches are each composed of a mechanical pushbutton connected to one or two detachable sets of electrical contacts that open and close as the pushbutton moves In and out. However, for the operational description, the STOP and START switches are treated as single components rather than as assemblies.

STOP Switch

The STOP switch has one or more sets of contacts, depending upon the model. When the STOP switch is pressed the contacts open or close, depending upon whether they are normally open. or normally closed. One set of contacts opens to interrupt power to the contactor coil (either directly or via the control circuit board). Other contacts close to activate the alternator/timer, latch relay, or the restart delay timer.

NOTE

The start and stop switches are momentary contact pushbutton switches. Once pressed in, they will return to their original position when released.

Figure 7-7. STOP Switch.

7-4

Remote Control Station

Figure

7-8.

Remote Control Station.

COMPONENT DESCRIPTION (Cont'd) SECTION 7

This is a START switch and a STOP switch that can be mounted at a distance from the control center, and are the same type and design of those on the control center. The remote START switch contacts are connected in parallel with the control center START switch contacts. The remote STOP switch contacts are connected in series or parallel with the control center STOP switch contacts, depending upon the model. (Refer to the appropriate wiring diagram.)

Pressure Switch

The pressure switch prevents the disposer motor from operating if the water pressure falls below approximately 15 p.s.i. If pressure drops below this point, the pressure switch opens, interrupting power to the component parts and shuts down the disposer. The START switch must be pressed to restart the disposer. The pressure switch acts in the same manner as a STOP switch.

Figure 7-9. Pressure Switch.

7-5

Reverser/Timer

SECTION 7 COMPONENT DESCRIPTION (Cont'd)

The reverser/timer performs two different functions for the disposer control center. It switches between the F and the R contactor coils with every START/STOP cycle. This provides the automatic reversing action for the disposer motor. It also controls the water flow timing cycle. When the STOP switch is pressed the reverser/timer begins the 5-minute water flow timing cycle; it maintains power to the solenoid valve until the cycle ends. Terminal 2 is the power input, terminal 7 is ground (common), terminal 4 is the output that drives the solenoid valve, and terminal 3 senses when each START/ STOP cycle begins and ends. Terminals 6 and 8 connect to the F (forward) and R (reverse) contactor coils respectively. Note that when the START switch is pressed, the reverser/ timer connects the F or R contactor coil internally to pin 7 to turn the contactor coil on.

Latch Relay (Reversing Relay)

The latch relay performs the automatic reversing of the disposer motor. This relay toggles ("flip-flops") or switches between its two sets of contacts once per START/STOP cycle. In one position, the latch relay directs voltage to the F (forward) contactor coil, causing the disposer motor to run in the forward direction. In the other position, the latch relay directs voltage to the R (reverse) contactor coil, causing the motor to run in the

Figure 7-10. Reverser/Timer and Socket.

reverse direction. The latch relay changes position every time the STOP switch is pressed.

Figure 7-11. Latch Relay.

7-6

COMPONENT DESCRIPTION (Cont'd) SECTION 7

Alternator Switch (Reversing)

The alternator switch provides auto-reversing action for the disposer motor by alternately selecting between its two outputs every START/STOP cycle. The alternator switch is mechanically linked with the STOP switch so that every time the STOP switch is pressed, the alternator switch changes from one output to the other. One output is connected to the F contactor coil; the other is connected to the R contactor coil.

Contactors (Reversing Contactors)

Two contactors, F (forward) and R (reverse), direct line voltage to the disposer motor. They are either mounted separately or on a mutual mounting plate. One connects the disposer motor windings to run the disposer in the forward direction. The other connects them to run in the reverse direction. Depending upon the model of disposer control center, selection of the contactors is controlled by the reverser/ timer, reversing switch, latch relay, or control circuit board. This description does not include the auxiliary contacts or auxiliary contact microswitches mounted to the reversing contactor. When power is applied to one of the contactor coils, all of the contacts associated with that coil close. They open again when power is removed from the coil. Note that only one contactor, F or R, can be energized at a time. All the F contacts shown on the wiring diagram close when the F contactor coil is energized. All the R contacts close when the R coil is energized. When the contactor pulls down engaging the contacts carrying power to the motor, it also activates the auxiliary contacts or auxiliary contact microswitches.

Since the application of the contacts differs from one model of disposer control center to the next, it is necessary to refer to the wiring diagram for each model to determine their functions.

Figure 7-12. Alternator Switch (Is fastened to the

STOP switch).

Figure 7-13. Contactors.

7-7

Figure

7-14.

Auxiliary Contacts.

Auxiliary Contacts

SECTION 7 COMPONENT DESCRIPTION (Cont'd)

Auxiliary contacts are additional sets of contacts (block or microswitches) mounted to and are activated in unison with the mechanical action of the reversing contactors.

Auxiliary contact blocks are mounted to the end of the reversing contactor. See Fig. 7-14 (A).

Auxiliary contact microswitches are mounted to the top of the reversing contactor. See Fig. 7-14 (B).

Auxiliary contacts may contain one or two sets of contacts which may have any combination of N.O. and/or N.C.

They are used in the control circuit to:

• Bypass the start button (switch) after the unit is started and the start

button is released, maintaining power to the control circuit.

• Activate power to the "F" or "R" coil in the reversing contactor.

• Engage the time delay relay controlling the solenoid valve.

• "Lockout" the reversing contactor coil not engaged preventing it

from being activated.

• Maintain power to the time delay relay holding the solenoid valve

engaged after the stop button is pressed and the disposer motor stops.

The model of the control center determines the type, the number of and the function of the auxiliary contacts. Review the respective wiring diagram.

Solenoid Valve

The solenoid valve is an electrically-controlled water valve. The valve opens when power is applied to the solenoid valve coil, allowing water to flow to the disposer. When power to the coil is removed, the valve shuts off the water flow. The solenoid valve is powered by the transformer in the disposer control center, and is controlled by the reverser/timer, the time delay relay, or a printed circuit board.

The solenoid valve must be installed with its arrow pointing downstream or erratic water flow will occur.

Figure 7-15. Solenoid Valve.

7-8

COMPONENT DESCRIPTION (Cont'd) SECTION 7

Solenoid Valve Timer (Time Delay Relay)

The solenoid valve timer is a solid state electronic device. After the STOP switch is pressed the disposer motor stops but, the solenoid valve timer supplies power to the solenoid valve for a defined time (which can be adjusted by a potentiometer) to provide water to the disposer which helps reduce drain clogging. When the water flow timing cycle ends, the solenoid valve timer removes power from the solenoid valve, shutting off the flow of water.

Potentiometer

The potentiometer is a device with an adjustable screw or stem used to control the time-out of the time delay relay. It is connected directly to the time delay relay and is adjustable from 0 to 5 or 10 minutes depending on the model. Using a small flat blade screwdriver and turning the screw fully clockwise, will set the time-out to maximum.

Restart Delay Timer

The disposer motor should not be subjected to rapid reversals in direction which could occur if the unit were turned on and off rapidly a number of times, which causes' motor burnout. To prevent this, the restart delay timer stops the disposer from restarting within 5 seconds after it is turned off. The restart delay timer is a non-adjustable electronic timer. When the STOP switch is pressed, one pair of STOP switch contacts (as shown on the wiring diagram) signals the restart delay timer to begin the restart timeout period. When this happens, the restart delay timer applies power to the timer relay coil. The timer relay contacts open, preventing power from reaching either contactor; this prevents the unit from being started. When the restart timeout period ends, the restart delay timer allows normal operation again.

Figure 7-16. Solenoid Valve Timer and Potentiometer.

Figure 7-17. Restart Delay Timer.

7-9

Figure

7-18.

Timer Relay.

SECTION 7 COMPONENT DESCRIPTION (Cont'd)

Timer Relay

This time relay has several sets of contacts which can N.O., N.C., or both. The contacts open or close when the coil in the relay is activated.

This relay works in conjunction with the restart delay timer to provide restart delay protection control for the disposer motor. When the STOP switch is pressed, the bottom STOP switch contacts close, supplying power to the restart delay timer and the timer relay coil (TR). The energized coil closes the TR1 contacts, supplying power to terminal 2 of the restart delay timer. This signals the restart delay timer to maintain power to the timer relay coil (via terminal 1) until the restart timeout period expires. During the restart timeout period, the TR2 contacts open to prevent current from flowing through the reversing contactor coils, thus preventing operation of the disposer motor. When the restart timeout period expires, the restart delay timer removes the power from terminal 1. The TR relay then returns to normal, opening the TR1 contacts and closing the TR2 contacts. When this happens, the disposer can be started again.

7-10

Control Circuit Board

Figure

7-19.

Control Circuit Board.

COMPONENT DESCRIPTION (Cont'd) SECTION 7

NOTE This electronic circuit board contains the larger and bulkier time delay relays, relays potentiometer and alternator found is earlier model control centers. It is a totally self-contained unit and is non-repairable.

This device controls the reversing contactor coils, the water flow tinning cycle, the restart timeout period, and the auto shutoff function for the control center. It also controls the auto reversing for the disposer motor with every START/ STOP cycle. Power from the transformer is supplied to the circuit board via terminals 2 and 4. Terminal 4 is the common, or chassis ground. Terminal 7 of the control circuit board is the START/ STOP switching input. When the input goes high (on), the control circuit board starts the disposer motor and turns on the solenoid valve to allow water to flow to the disposer. When the input goes low (off), the control board stops the disposer, begins the water flow timing cycle and begins the restart timeout period. Terminal 11 is the output line to the F (forward) contactor coil. (Power is supplied to the F contactor coil via terminal 11 and chassis ground, terminal 4.) This line is used to close the F contactor, which runs the disposer motor in the forward direction. Terminal 12 is the output line to the R (reverse) contactor coil. (Power is supplied to the R contactor coil via terminal 12 and chassis ground, terminal 4.) This line is used to close the R contactor, which runs the disposer motor in the reverse direction. Terminal 13 is the output line to the solenoid valve. (Power is supplied to the solenoid valve via terminal 13 and chassis ground, terminal 4.) This line is used to turn on the solenoid valve, which allows water to flow to the disposer.

Flow Control Valve

The flow control valve is installed in the water supply line between the solenoid valve and the disposer. When the solenoid valve is open, the flow control valve regulates the flow of water to the disposer. By providing optimum water flow, it prevents excessive water consumption while allowing adequate water for proper disposer operation. The flow control valve requires no electric power. Disposer application requires a properly sized valve (3,5 or 10 G.P.M.) 3/4" N.P.T. It must be installed with the arrow on the valve pointing downstream or the diaphragm in the valve will not control proper water flow.

Figure 7-20. Flow Control Valve.

7-11

SECTION 7 COMPONENT DESCRIPTION (Cont'd)

Auto Shutoff Timer

The auto shutoff timer is an adjustable electronic device that is electrically the same as the solenoid valve timer. The auto shutoff timer is connected so that once the disposer motor is started, it will shut off automatically after a defined period of time (the period may or may not be adjusted by a potentiometer). However, the motor will also stop at any time if the STOP switch is pressed.

Figure 7-21. Auto Shutoff Timer.

7-12

COMPONENT DESCRIPTION (Cont'd) SECTION 7

Pressure Switch

A pressure switch is an electrical switch whose contacts are activated by water pressure.

A water line connected to the water fitting allows water pressure to press against a diaphragm. This action overcomes the spring tensioned disk behind the diaphragm, allowing the disk to make and activate the switch contacts.

The pressure switch assures water flow to the disposer when it is running. Whenever the water pressure diminishes, it is sensed by the pressure switch and its contacts open shutting down the operation.

Pressure switches in control centers are preadjusted to close its contacts at a water pressure of 15 P.S.I, or more.

A momentary pressure drop can cause the switch to drop out, opening the circuit.

Figure 7-22. Pressure Switch.

7-13

COMPONENT LOCATION SECTION 8

GENERAL

This section shows the location of each component for each standard model of disposer control center. A separate photograph is provided for each model.

CC-101 A

Figure 8-1. Model CC-101 A Disposer Control Center, Component Location Diagram. PARTS

LEGEND

Item No. Description

1 START Switch 2 STOP Switch 3 Disconnect Handle 4 Transformer 5 Fuse 6 Contactor, Reversing 7 Alternator-Timer 8 Water Solenoid Valve 9 Pressure Switch 10 Flow Control Valve 11 Operating Rod 12 Auxiliary Contacts 13 Line Disconnect Switch

8-1

SECTION 8 COMPONENT LOCATION (Cont'd)

C-101 B

Figure 8-2. Model CC-101B Disposer Control Center, Component Location Diagram.

PARTS LEGEND

Item No. Description

1 START Switch 2 STOP Switch 3 Disconnect Handle 4 Transformer 5 Fuse 6 Contactor, Reversing 7 Latch Relay (Alternator) 8 Potentiometer 9 Line Disconnect Switch 10 Solenoid Valve 11 Pressure Switch 12 Flow Control Valve 13 Operating Rod 14 Auxiliary Contacts 15 Time Delay Relay

8-2

COMPONENT LOCATION (Cont'd) SECTION 8

CC-101 C

Figure 8-3. Model CC-101C Disposer Control Center, Component Location Diagram.

PARTS LEGEND

Item No. Description

1 STOP Switch (w/Reverser Switch attached) 2 START Switch 3 Disconnect Switch 4 Transformer

5 Fuse 6 Contactor, Disconnect 7 Time Delay Relay 8 Potentiometer

9 Reversing Contactor 10 Auxiliary Contacts

8-3

PARTS LEGEND

SECTION 8 COMPONENT LOCATION (Cont'd)

CC-101 D

Figure 8-4. Model CC-101D Disposer Control Center, Component Location Diagram.

Item No. Description

1 START Switch 2 STOP Switch (w/Reverser Switch attached)

3 Disconnect Switch 4 Transformer 5 Fuse

6 Auxiliary Contact Block 7 Time Delay Relay 8 Potentiometer

9 Disconnect Contactor 10 Contactor, Reversing

8-4

COMPONENT LOCATION (Cont'd) SECTION 8

CC-101 E

Figure 8-5. Model CC-101 E Disposer Control Center, Component Location Diagram.

PARTS LEGEND

Item No. Description

1 START Switch 2 STOP Switch (w/Reverser Switch attached)

3 Disconnect Switch 4 Transformer 5 Fuse 6 Contactor, Reversing

7 Timer-On Delay 8 Time Delay Relay 9 Potentiometer

10 Relay 11 Auxiliary Contacts

12 Water Solenoid Valve (Not Shown)

SECTION

8 COMPONENT LOCATION (Cont'd)

CC-101 G

8-6

Figure 8-6. Model CC-101G Disposer Control Center, Component Location Diagram.

PARTS LEGEND

Item No. Description

1 START Switch 2 STOP Switch 3 Disconnect Switch

4 Transformer 5 Fuse 6 Auxiliary Contact Block

7 Circuit Board 8 Terminal Block

9 Contactor, Reversing 10 Water Solenoid Valve (Not Shown)

OPERATING SEQUENCE SECTION 9

GENERAL

This section describes the operating sequence of the IN-SINKERATOR Commercial Disposer Control Center and illustrates the electrical operation with diagrams. The description is written to apply to all control centers, with differences between models noted as necessary. Differences between models are best noted by referring to the schematic wiring diagrams that are mounted on the inside of the door in each control center enclosure.

NOTE All models have some type of interlock or disconnect switch that prevents operation of the disposer when the control center door is open.

1. The operator presses the START switch. The START switch contacts close, supplying power to the F (forward) or R (reverse) contactor coil. On some models, the power does not go directly to the contactor coils from the switch, but instead goes to a control circuit board that determines which contactor coil will be energized. Some models have a second set of contacts on the START switch that supply power to the solenoid valve while the start switch is pressed. When the START switch is released, power to the solenoid valve is supplied by the reverser/ timer, the solenoid valve timer, or the control circuit board, depending upon the model. Models equipped with an auto shutoff timer have an additional pair of contacts on the START switch that signal the auto shutoff timer to begin timing the auto shutoff cycle. (On all models the disposer motor stops immediately when the STOP switch is pressed, regardless of whether the unit has an auto shutoff timer.)

NOTE

For models that have a pressure switch, the water pressure must be at least 15 p.s.i. to keep the pressure switch closed or the disposer motor will not run. If the water pressure Is less than 15 p.s.i. the pressure switch contacts will open, preventing power from reaching the contactor coil.

NOTE For the purpose of this description, operation is described with the F contactor coil selected. However, operation Is the same when the R coil is selected; the only thing that changes is the disposer motor's direction of rotation. (The direction reverses with every START/STOP cycle.) Energizing the F contactor coil closes all the F contacts shown on the wiring diagram. Energizing the R contactor coil closes all the R contacts. Only one contactor can be closed at a time.

2. The energized contactor coil closes the contactor, causing two things to happen:

a. Power is applied to the disposer motor through the F

contacts.

b. The F contact across the START switch closes, sup-

plying continuous power to the contactor coil. This keeps the contactor closed after the START switch is released. (This has the same effect as holding the START switch in continuously.)

9-1

SECTION 9 OPERATING SEQUENCE (Cont'd)

3. Solenoid valve power is maintained by the reverser/ timer, the solenoid valve timer, or the control circuit board, depending on the control center model.

This condition continues until the operator presses the STOP switch.

4. The operator presses the STOP switch. The STOP switch contacts open, interrupting power to the F contactor coil.

Some models have a second set of contacts on the STOP switch that are used to supply power to the latch relay coil to make it change from one state to another, or to signal a restart delay timer to begin the restart timeout period. On some models a reverser switch is mechanically linked to the STOP switch. The reverser switch is used to alternately select the F (forward) or R (reverse) contactor coil, which determines the disposer motor's direction of rotation. The two output terminals of the reverser switch are connected to the F and R contactor coils. Every time the STOP switch is pressed, the reverser switch changes from one output terminal to the other. Models with a restart delay timer have an additional set of contacts on the stop switch that signal the restart delay timer to begin the restart timeout period.

5. The F contactor coil releases (opens) the F contacts, turning off power to the disposer motor.

6. The water flow timing cycle begins. During the water flow timing cycle, solenoid valve power is maintained by the reverser/timer, the solenoid valve timer, or the control circuit board, depending on the control center model.

7. When the water flow timing cycle ends, the reverser/ timer, the solenoid valve timer, or the control circuit board removes power from the solenoid valve, shutting off the flow of water to the disposer.

8. Operation is the same for the next START/STOP cycle, except that the R contactor is energized instead of the F contactor.

REVERSING

All CC-101 Series Commercial Disposer Control Centers perform automatic reversing of the disposer motor with each START/STOP cycle. The disposer operates effectively in either direction, and the reversing action doubles the life of the shredders in the disposer. The reversing can be accomplished with a reverser/timer, a latch relay, an reverser switch, or a control circuit board, depending on the control center model. Although the components are different, they all perform disposer motor reversing by changing state every START/STOP cycle. Descriptions of these components are provided in the Component Function section of this manual.

9-2

COMPONENT TESTING AND REPLACEMENT SECTION 10

GENERAL

This section provides information on testing and replacement of all the disposer control center components, including the solenoid valve and the pressure switch. Component variations among the different disposer control center models are noted in the procedures when applicable. To simplify testing, these procedures test the components in the circuit whenever possible. This eliminates having to remove each component for testing.

Many of the test procedures require a voltmeter. Either a volt-ohm meter (VOM), a digital multimeter (DMM), or a vacuum-tube voltmeter (VTVM) may be used. All measurements are in AC volts unless otherwise noted. Continuity testing (with ohm meter) can be used - with line voltage off - to test components. Care must be taken to set the meter to the correct setting (voltage or ohms) and range BEFORE each measurement is taken. Failure to do so may destroy the meter. (The expected voltage or resistance reading is listed in each step where a voltage measurement is taken.) Also, be sure to plug the meter test leads into their correct sockets on the meter; on many meters, the lead sockets used for resistance measurements are separate from the sockets used for voltage measurements.

WARNING

TESTING OF COMPONENTS IN THE CIRCUIT WITH POWER APPLIED EXPOSES THE REPAIR TECHNICIAN TO DANGEROUS VOLTAGES. BE VERY CAREFUL NOT TO TOUCH ANY WIRES OR TERMINALS THAT MAY BE CARRYING HIGH VOLTAGE.

Each wire in the disposer control center is identified by a numbered tag on the wire. (Red wires carry control voltage, black wires carry line voltage.) The same numbers are shown on the wiring diagram. Component terminal numbers provided in this section, unless otherwise noted, refer to the identification number of the wire connecting to a component terminal.

Many tests require that the door interlock switch or disconnect switch (es) be defeated. Appropriate defeat procedures are provided at the beginning of this section.

DOOR INTERLOCK SWITCH DEFEAT PROCEDURE, MODELS CC-101A AND CC-101B

Perform this procedure when it is necessary to test any component with the enclosure door open.

WARNING

THIS PROCEDURE DEFEATS THE DOOR INTERLOCK SWITCH AND PLACES LINE VOLTAGES AND CONTROL VOLTAGES ON NUMEROUS TERMINALS INSIDE THE DISPOSER CONTROL CENTER. BE VERY CAREFUL NOT TO TOUCH ANY WIRES OR TERMINALS INSIDE THE DISPOSER CONTROL CENTER ENCLOSURE.

Figure 10-1. Defeating Door Interlock Switch.

10-1

SECTION 10

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

1. Turn off power line to disposer control center. Check power inside control center to ensure that it is off.

2. Grasp shaft of door interlock switch with large pliers and turn shaft counterclockwise until switch snaps into ON position (See Figure 10-1).

3. When testing is complete, switch must be returned to OFF position before enclosure door can be closed.

DISCONNECT SWITCH DEFEAT PROCEDURE, MODELS CC-101C THROUGH CC-101G

Perform this procedure when it is necessary to test any component with the enclosure door open.

THIS PROCEDURE DEFEATS THE DISCONNECT SWITCH (ES) AND PLACES LINE VOLTAGES AND CONTROL VOLTAGES ON NUMEROUS TERMINALS INSIDE THE DISPOSER CONTROL CENTER. BE VERY CAREFUL NOT TO TOUCH ANY WIRES OR TERMINALS INSIDE THE DISPOSER CONTROL CENTER ENCLOSURE.

1. Turn off power line to disposer control center.

2. Place a small piece of plywood over plunger(s) of disconnect switch (es). Clamp wood to lip of enclosure, holding the switch plunger(s) in (closed) position. (See Figure 10-2). Ensure that clamp does not touch any wires or connectors inside the enclosure.

Model CC-101G Control Centers have normally closed switches that can be bypassed by moving switch leads from the normally closed (N.C.) to the normally open (N.O.) terminal.

3. When testing is complete, be sure to remove wood and clamp, or restore switch to the correct configuration.

WARNING

NOTE

Figure 10-2. Defeating Disconnect Switch.

10-2

COMPONENT TESTING AND

SECTION

Figure

10-4.

Measuring Fuse Voltage.

REPLACEMENT (Cont'd)

TRANSFORMER TEST PROCEDURE. ALL MODELS

1. Turn off power line to disposer control center. Check inside enclosure to ensure that power is off.

2. Perform door interlock switch defeat procedure or disconnect switch defeat procedure as appropriate.

3. Turn on power line to disposer control center.

4. Measure voltage between two power line (black) wires connected to primary winding terminals of transformer. (See Figure 10-3.) Voltage should be same as power line voltage. If voltage is 0, either power line is off or door interlock/disconnect switch was not defeated properly. Correct these conditions before proceeding to next step.

5. Measure voltage between two red wires on secondary winding terminals of transformer. Voltage should be 115 volts (CC-101G 24 volts).

TRANSFORMER REPLACEMENT PROCEDURE, ALL MODELS

1. Turn off power line to disposer control center.

2. Note location of all wires connected to transformer. Disconnect wires.

3. Remove screws securing transformer to panel and remove transformer.

4. Align replacement transformer with mounting holes and secure to panel with screws.

5. Connect wires to proper transformer terminals. FUSE

Figure 10-3. Measuring Transformer Input

Voltage.

TEST PROCEDURE, ALL MODELS

1. Turn off power line to disposer control center.

2. Perform door interlock switch defeat procedure or disconnect switch defeat procedure as appropriate.

3. Turn on power line to disposer control center.

4. Measure voltage between chassis ground (any un-painted metal surface on the disposer control center housing) and one end of fuse, then between ground and other end of fuse. (See Figure 10-4). Voltage should be 115 volts (24 volts for CC-101G) on either end of fuse. If one end is 0 volts, fuse is blown and should be replaced.

10-3

SECTION 10

(Model CC-101A) (Model CC-101 B)

Figure 10-5. Measuring Voltage Across Door

Interlock Switch.

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

FUSE REPLACEMENT PROCEDURE, ALL MODELS

1. Turn off power line to disposer control center. Check for power inside enclosure to ensure that power is off.

2. Remove fuse from spring-loaded holder using a cartridge fuse puller (or equivalent).

3. Push replacement fuse into holder. DOOR INTERLOCK

SWITCH TEST PROCEDURE

1. Turn on power to disposer control center.

2. Measure voltage across one pair of disconnect switch

terminals. (See Figure 10-5). Voltage should be same as line voltage.

3. Use pliers to carefully rotate door interlock switch to ON

position. Voltage should go to 0 volts.

4. Repeat steps 2 and 3 for other sets of contacts on door

interlock switch.

DOOR INTERLOCK SWITCH REPLACEMENT PROCEDURE

1. Turn off power line to disposer control center. Check to

ensure that power is off in the enclosure.

2. Note location of wires connected to door interlock switch.

Disconnect wires.

3. Remove screws securing door interlock switch to panel.

Remove door interlock switch.

4. Put replacement switch in position on panel and secure

with screws.

5. Connect wires to proper terminals on replacement switch.

10-4

DISCONNECT SWITCH TEST PROCEDURE, MODEL CC-101A AND CC-101B

1. Turn on power line to disposer control center.

2. Measure voltage between disconnect switch terminals. Voltage

should be 115, 208, 230, or 460 volts, depending on model.

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

DISCONNECT SWITCH TEST PROCEDURE, MODEL CC-101C, MODEL CC-101D AND CC-101E

1. Turn on power line to disposer control center.

2. Measure voltage between terminals of disconnect switch on right-side of enclosure while holding down plunger of leftside switch. (See Figure 10-6.) Voltage should be 24 or 115 volts, depending on model.

3. Measure voltage between terminals of left-side disconnect switch while holding down plunger of right-side disconnect switch. Voltage reading should be 24 or 115 volts, depending on model.

DISCONNECT SWITCH TEST PROCEDURE, MODEL CC-101G

1. Turn on power line to disposer control center.

2. Measure voltage between terminals of disconnect switch. With door open (disconnect switch plunger should be out), voltage should be 24 volts.

3. Push switch plunger in. Voltage should go to 0 volts.

DISCONNECT SWITCH REPLACEMENT PROCEDURE, SNAP-MOUNT SWITCH

SECTION 10

Figure 10-6. Measuring Voltage Across

Disconnect Switch.

1. Turn OFF power to disposer control center.

2. Note location of wires connected to disconnect switch. Disconnect wires.

3. Use a razor blade or hobby knife to carefully cut away any adhesive securing disconnect switch to mounting hole.

4. Squeeze together the retaining clips on each side of switch to allow switch to be pulled out through mounting hole. Remove switch from mounting hole.

5. Put replacement switch in mounting hole and push switch into hole until it snaps into place. Secure switch with clear silicone-type adhesive such as R.T.V. or G.E. Silicone adhesive.

6. Connect wires to proper terminals on disconnect switch.

DISCONNECT SWITCH REPLACEMENT PROCEDURE, THREAD-MOUNT SWITCH

1. Make sure power is off to disposer control center.

2. Note location of wires connected to disconnect switch. Disconnect wires.

3. Remove nut and lock washer securing switch to enclosure. Remove switch from enclosure.

4. Position replacement switch in mounting hole and secure with nut and lock washer.

10-5

SECTION 10

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

Figure 10-7. Measuring Voltage At Disconnect

Relay.

5. Connect wires to proper terminals on disconnect switch.

DISCONNECT RELAY TEST PROCEDURE

1. Turn on power to disposer control center.

2. Perform disconnect switch defeat procedure. Disconnect relay should close when both disconnect switch plungers are pushed down.

3. Measure voltage between 1L1 (line) and L1 (load) terminals of disconnect relay. (See Figure 10-7). Voltage reading should be 0 volts.

• Measure voltage between any 2 line terminals. Voltage reading should be line voltage.

• Repeat step 3 for terminals 1L2 and L2, and for terminals 1L3 and L3.

DISCONNECT RELAY REPLACEMENT PROCEDURE, MODELS CC-101C AND CC-101D

1. Turn off power to disposer control center.

2. Note location of wires connected to disconnect relay. Disconnect wires.

3. Remove screws securing disconnect relay to panel. Remove disconnect relay.

4. Put replacement disconnect relay in position on panel and secure with screws.

5. Connect wires to proper terminals on disconnect relay.

Figure 10-8. Measuring Voltage Across START

Switch.

10-6

START SWITCH TEST PROCEDURE, MODEL CC-101A

WARNING

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Perform door interlock defeat procedure.

3. Turn on power line to disposer control center.

4. Measure voltage between switch terminals 4 and 7. (See Figure 10-8.) Voltage should be 120 volts.

5. Press START switch. Measure voltage between switch terminals 4 and 7. Voltage should be 0 volts.

6. Press STOP switch and repeat steps 4 and 5 for terminals 3 and 5.

7. Press STOP switch when finished with test procedure.

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

START SWITCH TEST PROCEDURE, MODEL CC-101B

WARNING

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Perform door interlock defeat procedure.

3. Turn on power line to disposer control center.

4. Measure voltage between switch terminals 3 and 11. Voltage should be 120 volts.

5. Press START switch. Measure voltage between switch terminals 3 and 11. Voltage should be 0 volts.

6. Press STOP switch and repeat steps 4 and 5 for terminals 3 and 5.

7. Press STOP switch when finished with test procedure.

START SWITCH TEST PROCEDURE, MODELS CC-101C AND CC-101D

SECTION 10

WARNING

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Perform disconnect switch defeat procedure.

3. Turn on power line to disposer control center.

4. Measure voltage between switch terminals 5 and 6. (See Figure 10-9.) Voltage should be 120 volts.

5. Press START switch. Measure voltage between switch terminals 5 and 6. Voltage should be 0 volts.

6. Press STOP switch and repeat steps 4 and 5 for terminals 5 and 7.

7. Press STOP switch when finished with test procedure.

START SWITCH TEST PROCEDURE, MODEL CC-101E

WARNING

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Perform disconnect switch defeat procedure.

3. Turn on power line to disposer control center.

Figure 10-9. Measuring Voltage Across START

Switch.

10-7

10-8

SECTION 10

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

4. Measure voltage between switch terminals 6 and 7. Voltage should be 120 volts.

5. Press START switch. Measure voltage between switch terminals 6 and 7. Voltage should go to 0 volts.

6. Press STOP switch when finished with test procedure.

START SWITCH TEST PROCEDURE. MODEL CC-101G

WARNING

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Perform disconnect switch defeat procedure.

3. Turn on power line to disposer control center.

4. Measure voltage between switch terminals 6 and 7. Voltage should be 24 volts.

5. Press START switch. Voltage should go to 0 volts.

6. Press STOP switch when finished with test procedure.

START SWITCH REPLACEMENT PROCEDURE, THREADED-COLLAR MOUNT

1. Turn off power line to disposer control center.

2. Note location of wires on switch. Disconnect wires.

3. Unscrew threaded collar securing switch to control center door. Remove switch.

4. Insert replacement switch in mounting hole in door. Secure switch to door with threaded collar. Be sure letter ing on switch button is right-side up.

5. Connect wires to proper switch terminals.

START SWITCH REPLACEMENT PROCEDURE, TWO-SCREW MOUNT

1. Turn off power line to disposer control center.

2. Note location of wires on switch. Disconnect wires.

3. Loosen two screws at rear top and bottom of switch so that rear section of switch is flush with door.

4. Push front section of switch in (toward rear section), turn it counterclockwise until it stops (about 1/8 turn). Front and rear switch sections can now be separated by pulling front section away from rear section.

5. Remove switch from mounting hole.

6. Position rear section of replacement switch behind mounting hole. Loosen two screws at rear top and bottom of switch so that rear section of switch is flush with door.

SECTION

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

7. Position front section of switch so that lettering on pushbutton is upright, then turn front section counter-clockwise about 1/8 turn. Insert front section into rear section as far as it will go, then turn front section clockwise until it stops (about 1/8 turn).

8. Tighten two screws on rear of switch until switch is secured tightly in mounting hole. Be sure lettering on pushbutton is still upright.

9. Connect wires to proper switch terminals.

STOP SWITCH TEST PROCEDURE, MODEL CC-101A

1. Turn off power line to disposer control center.

2. Open disposer control center door.

3. Perform door interlock switch defeat procedure.

4. Turn on power line to disposer control center.

5. Measure voltage between switch terminals 5 and 9. (See Figure 10-10.) Voltage should be 0 volts.

6. Press STOP switch. Voltage should go to 120 volts.

7. Measure voltage between switch terminals 2 and 4. Voltage should be 120 volts.

8. Press STOP switch. Voltage should go to 0 volts.

STOP SWITCH TEST PROCEDURE, MODEL CC-101B

1. Turn off power line to disposer control center.

2. Open disposer control center door.

3. Perform door interlock switch defeat procedure.

4. Turn on power line to disposer control center.

5. Measure voltage between switch terminals 2 and 3. Voltage should be 0 volts.

6. Press STOP switch. Voltage should go to 120 volts.

7. Measure voltage between switch terminals 2 and 4. Voltage should be 120 volts.

8. Press STOP switch. Voltage should go to 0 volts.

Figure 10-10. Measuring STOP Switch Voltage.

STOP SWITCH TEST PROCEDURE, MODELS CC-101C AND CC-101D

1. Turn off power line to disposer control center.

2. Open control center door.

3. Perform door interlock defeat procedure.

4. Turn on power line to disposer control center.

5. Measure voltage between switch terminals 5 and 3. (See Figure

10-11.) Voltage should be 0 volts.

6. Press STOP switch. Voltage should go to 120 volts.

Figure 10-11. Measuring Voltage Across STOP

Switch.

10-9

SECTION 10

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

STOP SWITCH TEST PROCEDURE, MODEL CC-101E

1. Turn off power line to disposer control center.

2. Perform door interlock defeat procedure.

3. Turn on power line to disposer control center.

4. Measure voltage between switch terminals 5 and 6. Voltage should be 0 volts.

5. Press STOP switch. Voltage should go to 120 volts.

6. Measure voltage between switch terminals 5 and 11. Voltage should be 120 volts.

STOP SWITCH TEST PROCEDURE, MODEL CC-101G

1. Turn off power line to disposer control center.

2. Perform door interlock defeat procedure.

3. Turn on power line to disposer control center.

4. Measure voltage between switch terminals 3 and 6. Voltage should be 24 volts.

5. Press STOP switch. Voltage should go to 0 volts.

STOP SWITCH REPLACEMENT PROCEDURE, THREADED-COLLAR MOUNT WITHOUT ATTACHED REVERSER SWITCH

1. Turn off power line to disposer control center.

2. Note location of wires on switch. Disconnect wires.

3. Unscrew threaded collar securing switch to control center door. Remove switch.

4. Insert replacement switch in mounting hole in door. Secure switch to door with threaded collar. Be sure lettering on switch button is right-side up.

5. Connect wires to proper switch terminals.

STOP SWITCH REPLACEMENT PROCEDURE. THREADED-COLLAR MOUNT WITH ATTACHED REVERSER SWITCH

1. Turn off power line to disposer control center.

2. Note location of wires on switch. Disconnect wires.

3. Note location of wires connected to reverser switch. Disconnect wires (reverser switch is mechanically attached to STOP switch and are replaced as one unit).

4. Unscrew threaded collar securing switch to control center door. Remove switch.

5. Insert replacement switch in mounting hole in door. Secure switch to door with threaded collar. Be sure letter ing on switch button is right-side up.

6. Connect wires to proper switch terminals.

10-10

COMPONENT TESTING AND

SECTION

REPLACEMENT (Cont'd)

STOP SWITCH REPLACEMENT PROCEDURE. TWO-SCREW MOUNT

1. Turn off power line to disposer control center.

2. Note location of wires on switch. Disconnect wires.

3. Unscrew threaded collar securing switch to control center door. Remove switch.

4. Insert replacement switch in mounting hole in door. Secure switch to door with threaded collar. Be sure lettering on switch button is right-side up.

5. Connect wires to proper switch terminals. PRESSURE SWITCH TEST PROCEDURE

WARNING

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Perform door interlock switch or disconnect switch defeat procedure as appropriate.

3. Turn on power line to disposer control center.

4. Press START switch.

5. Measure voltage across pressure switch wires. (See Figure 10-12.) Voltage should be 0 volts. If voltage is 120 volts, check water pressure. Pressure must be at least 15 p.s.i. to close the pressure switch contacts. If pressure is over 15 p.s.i. and voltage is 120 volts, switch is defective and must be replaced.

CAUTION

When performing the next step, do not allow the disposer to run for more than 10 seconds without water. If the pressure switch is working properly, the disposer will turn itself off.

6. With disposer running, shut off water supply. Disposer

should stop within 10 seconds. If it does not stop within 10 seconds, pressure switch is defective. Press STOP switch to stop disposer.

Figure 10-12. Measuring Voltage Across Pressure

Switch.

PRESSURE SWITCH REPLACEMENT PROCEDURE

1. Turn off power line to disposer control center.

2. Turn off water supply to pressure switch.

• Remove reverser/timer.

• Note location of pressure switch wires. Disconnect wires.

• Remove screws securing pressure switch to control

center enclosure.

• Put replacement pressure switch in correct position and

secure with screws.

10-11

SECTION 10

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

• Connect pressure switch wires to proper terminals.

• Replace reverser/timer.

• Turn on water supply.

REVERSER/TIMER TEST PROCEDURE

WARNING

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Perform door interlock switch defeat procedure.

3. Turn on power line to disposer control center.

4. Make sure water supply to disposer is turned on.

5. Press START switch.

6. Disposer motor should run and water should flow to disposer.

7. Press STOP switch.

8. Disposer motor should stop. Water should continue flowing for several minutes, then stop.

REVERSER/TIMER REPLACEMENT PROCEDURE

1. Turn off power to disposer control center.

2. Turn door interlock switch to off position and open en-

closure door.

3. Grasp reverser/timer firmly and pull it straight out of its

socket.

4. Put replacement reverser/timer in position on socket and

press firmly into socket until it is completely seated.

NOTE

The reverser/timer connector is keyed so that it can only be inserted Into Its socket when the pins are correctly lined up.

LATCH RELAY (REVERSER) TEST PROCEDURE

1. Turn off power line to disposer control center.

2. Perform door interlock defeat procedure.

3. Turn on power line to disposer control center.

4. Measure voltage between latch relay terminal 7 and any chassis ground.

5. Press STOP switch a number of times. Voltage should alternate between 0 and 120 volts each time STOP switch is pressed.

6. Repeat steps 4 and 5 for latch relay terminal 8 and any chassis ground.

10-12

LATCH RELAY (REVERSER) REPLACEMENT

SECTION

PROCEDURE

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

1. Turn off power line to disposer control center.

2. Note location of wires connected to latch relay. Disconnect wires.

3. Remove screws securing latch relay to panel. Remove latch relay.

4. Place replacement latch relay in position on panel and secure with screws.

5. Connect wires to proper terminals on latch relay.

REVERSER SWITCH TEST PROCEDURE, MODELS CC-101C AND CC-101D

1. Turn off power line to disposer control center.

2. Perform door interlock defeat procedure.

3. Turn on power line to disposer control center.

4. Measure voltage between reverser switch terminal 8 and any chassis ground. (See Figure 10-13.)

5. Press STOP switch several times. Voltage should alternate between 120 volts and 0 volts each time STOP switch is pressed.

6. Repeat steps 4 and 5 for alternator switch terminal 9 and chassis ground.

REVERSER SWITCH TEST PROCEDURE, MODEL CC101E

1. Turn off power line to disposer control center.

2. Perform disconnect switch defeat procedure.

3. Turn on power line to disposer control center.

4. Measure voltage between alternator switch terminal 9 and any chassis ground.

5. Press STOP switch several times. Voltage should alternate between 120 volts and 0 volts each time STOP switch is pressed.

6. Repeat steps 4 and 5 for reverser switch terminal 10 and any chassis ground.

Figure 10-13. Measuring Voltage at Reverser

Switch.

REVERSER SWITCH REPLACEMENT PROCEDURE

1. The STOP switch and reverser switch are replaced as an assembly since they are mechanically attached. Refer to STOP Switch Replacement Procedure with Attached Reverser Switch.

10-13

SECTION 10

(Attached Contactors)

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

CONTACTOR TEST PROCEDURE

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

There are two contactors in the disposer control center. One runs the motor in the reverse direction; the other runs the motor in the forward direction. The direction alternates with every START/STOP cycle. Both contactors must be tested. They may be mounted together or separately.

1. Turn off power line to disposer control center.

2. Perform door interlock or disconnect switch defeat procedure as appropriate.

3. Turn on power line to disposer control center.

4. Press START switch.

5. One contactor should close. On closed contactor, measure voltage across each pair of contacts. (See Figure 10-14.) Voltage across each pair should be 0.

6. Press STOP switch. Wait 10 seconds.

7. Press START switch. Other contactor should close.

8. Measure voltage across each pair of contacts of other contactor.

9. If same contactor closes every START/STOP cycle, other problems exist that must be repaired before testing contactors. Refer to troubleshooting section of this manual.

WARNING

(Separate Contactors)

Figure 10-14. Measuring Voltage Across Contactor

Contacts.

10-14

CONTACTOR REPLACEMENT PROCEDURE, ALL MODELS

NOTE

On units having the forward and reverse contactors mechanically linked together, both contactors are replaced as an assembly. On those units having physically separate forward and reverse contactors, each contactor can be replaced separately.

1. Turn off power line to disposer control center.

2. Note locations of all wires connected to contactor. Disconnect wires.

3. Remove screws securing contactor to panel and remove contactor.

4. Put replacement contactor in correct position on panel and secure with screws.

5. Connect wires to proper contactor terminals.

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

SOLENOID VALVE TEST PROCEDURE

WARNING

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Perform door interlock defeat procedure.

3. Turn on power line to disposer control center.

4. Make sure water supply to solenoid valve is turned on. If water supply is turned off, this test cannot be performed.

5. Press START button. Water should flow to disposer.

6. If water does not flow, measure voltage across solenoid valve wires. Voltage should be 120 volts (24 volts for CC101G). If voltage is correct but water doesn't flow, solenoid valve is defective and must be replaced. If voltage across solenoid wires is 0 volts, other problems exist that must be corrected before solenoid valve can be tested. Refer to troubleshooting section of this manual.

SECTION 10

SOLENOID VALVE REPLACEMENT PROCEDURE, ENCLOSURE-MOUNTED

1. Turn off power line to disposer control center.

2. Turn off water supply to solenoid valve.

3. Note location of solenoid valve wires. Disconnect wires.

4. Remove pressure switch and pressure switch spacer.

5. Remove solenoid valve bracket.

6. Disconnect water supply line at the union below the tee.

7. Remove threaded collar securing solenoid valve to control center enclosure and remove solenoid valve assembly.

8. Disassemble solenoid valve from tee.

9. Install tee on replacement solenoid valve.

10. Place replacement solenoid valve assembly in correct position and secure to control center enclosure with threaded collar.

11. Install solenoid valve bracket.

12. Connect solenoid valve assembly to water supply line.

13. Install pressure switch and spacer.

10-15

SECTION 10

COMPONENT TESTING AND

Figure 10-15. Measuring Solenoid Valve Timer

Voltage.

REPLACEMENT (Cont'd)

14. Connect solenoid valve wires to proper terminals.

15. Turn on water supply.

SOLENOID VALVE REPLACEMENT PROCEDURE, REMOTELY-MOUNTED

1. Turn off power line to disposer control center.

2. Turn off water supply to solenoid valve.

3. Disconnect solenoid valve wires.

4. Disconnect solenoid valve from water supply line.

5. Connect replacement solenoid valve to water supply line.

6. Connect solenoid valve wires.

7. Turn on water supply.

SOLENOID VALVE TIMER (TIME DELAY RELAY) TEST PROCEDURE

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Perform door interlock defeat procedure.

3. Turn on power line to disposer control center.

4. Turn on water supply to solenoid valve.

5. Press START switch.

6. Press STOP switch. Water should continue to flow to disposer for at least half a minute. (Length of time depends upon setting of timer adjustment on solenoid valve timer.) If water stops flowing as soon as STOP switch is pressed, solenoid valve timer may be defective. Perform the following steps.

7. Measure voltage between pins 2 and 3 of solenoid valve timer. (See Figure 10-15.) Voltage should be 120 V.

Pins 2 and 3 refer to the pin numbers printed on the solenoid valve timer.

8. Measure voltage between pins 4 and 5 of solenoid valve timer. Press START switch. Voltage should be 0.

Pins 4 and 5 refer to the pin numbers printed on the solenoid valve timer.

9. Ensure that solenoid valve is working.

10. Adjust potentiometer and repeat steps 5 and 6. Water should flow longer the more the potentiometer is turned clockwise.

WARNING

NOTE

10-16

COMPONENT TESTING AND

11. If all conditions in steps 6,7, and 8 are met and solenoid valve timer still fails this test procedure, solenoid valve timer is defective and must be replaced.

SOLENOID VALVE TIMER REPLACEMENT PROCEDURE

1. Turn off power line to disposer control center.

2. Note locations of all wires connected to solenoid valve timer and potentiometer. Disconnect wires.

3. Remove screw securing solenoid valve timer to panel and remove solenoid valve timer and potentiometer.

4. Place replacement solenoid valve timer and replacement potentiometer in correct position on panel and secure with screw.

5. Connect wires to proper terminals on solenoid valve timer and potentiometer.

RESTART TIMER TEST PROCEDURE

WARNING

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Defeat door interlocks using jumper wires.

3. Turn on power to disposer control center.

4. Measure voltage between pins 1 and 3 of restart timer.

(See Figure 10-16.)

NOTE

Pins 1 and 3 refer to the pin numbers printed on the solenoid valve timer.

5. Press START switch.

6. Press STOP switch. Voltage should go to 120 volts.

7. After 5 to 10 seconds, voltage should go to 0 volts.

REPLACEMENT (Cont'd)

SECTION 10

Figure 10-16. Measuring Restart Timer Voltage.

RESTART TIMER REPLACEMENT PROCEDURE

1. Turn off power to disposer control center.

2. Note location of all wires connected to restart timer.

Remove wires.

3. Remove screw securing restart timer to panel. Remove

restart timer.

4. Put replacement restart timer in correct position on panel

and secure with screw.

5. Connect wires to proper terminals on restart timer.

10-17

COMPONENT TESTING AND

SECTION 10

Figure 10-17. Measuring Voltage Across Timer

Relay Contacts.

REPLACEMENT (Cont'd)

TIMER RELAY TEST PROCEDURE

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Perform door interlock defeat procedure.

3. Turn on power line to disposer control center.

4. Measure voltage between TR1 contacts. (See Figure 10-17.)

5. Press START switch.

6. Press STOP switch. Voltage should be 0 volts.

7. After 5 to 10 seconds, voltage should go to 120 volts.

8. Measure voltage between TR2 contacts.

9. Press START switch. Voltage should be 0 volts.

10. Press STOP switch, then immediately press and hold START switch. Voltage should be 120 volts.

11. After 5 to 10 seconds, voltage should go to 0 volts.

12. Release START switch.

13. If timer relay fails to meet all conditions in this test procedure, check restart timer. If restart timer is working and timer relay still fails test procedure, timer relay is defective and should be replaced.

WARNING

TIMER RELAY REPLACEMENT PROCEDURE

1. Turn off power to disposer control center.

2. Note location of all wires connected to timer relay. Disconnect wires.

3. Perform panel removal procedure as described in section 3 of this manual.

4. Remove nut and lock washer securing timer relay to panel. (Nut and lock washer are on back of panel.) Remove timer relay.

5. Put replacement timer relay in correct position on panel and secure with screw. Do not overtighten.

6. Connect wires to proper terminals on timer relay.

CONTROL CIRCUIT BOARD TEST PROCEDURE

WARNING

WHEN PERFORMING THIS TEST, THE DISPOSER MOTOR WILL RUN. MAKE SURE NO PERSON IS WORKING NEAR THE DISPOSER WHEN THIS TEST IS PERFORMED.

1. Turn off power line to disposer control center.

2. Perform disconnect switch defeat procedure.

3. Turn on power to disposer control center.

10-18

COMPONENT TESTING AND

REPLACEMENT (Cont'd)

4. Measure voltage between control circuit board terminals 2 and 4. (See Figure 10-18.) Voltage should be 24 volts. (This is supply voltage for circuit board.)

5. Press START switch.

6. Measure voltage between control circuit board terminals 4 and 13. Voltage should be 24 volts. (This is output terminal to solenoid valve.)

7. Measure voltage between control circuit board terminals 4 and 12. Note voltage.

8. Press STOP.

9. Wait 5 seconds, then press START again. Repeat the START/STOP cycle several times. Voltage at control circuit board terminal 4 should alternate between 0 and 24 volts each time the START/STOP cycle begins.

10. Repeat steps 7, 8, and 9 for control circuit board terminals 4 and 11.

11. Check START and STOP switches, contactors, contactor coils, transformer output, and solenoid valve. If all are OK and disposer still does not operate correctly, control circuit board is bad and must be replaced.

CONTROL CIRCUIT BOARD REPLACEMENT PROCEDURE, MODEL CC-101G

SECTION 10

Figure 10-18. Measuring Voltage at Control

Circuit Board.

1. Turn off power line to disposer control center.

2. Note location of all wires connected to control circuit board. Disconnect wires.

3. Control circuit board is mounted on four plastic studs. For each stud, use fingers or long nose pliers to squeeze stud while lifting circuit board away from panel. Do this at all four corners of control circuit board then remove control circuit board.

4. Put replacement control circuit board in position over studs and press circuit board onto studs until it snaps into place.

5. Connect wires to proper terminals on control circuit board.

10-19

TROUBLESHOOTING (PROBLEM,

contactor

CAUSE, SOLUTION)

SECTION 11

Review "Information Tips," Section 12, before concluding any of these "Solutions."

MODEL CC-101B

PROBLEM POSSIBLE CAUSE SOLUTION

Motor doesn't run; water doesn't flow

Motor doesn't run; water flows

Motor doesn't run; water flows only while START switch is held in

Power line is off Turn on power

Door interlock switch Is OFF Turn switch on Water is turned off Turn water on

Low water pressure Must be Increased to 15-20 psi

minimum

Pressure switch inoperative Replace pressure switch Power line circuit breaker is tripped or

fuse is blown Fuses are blown Replace fuses

START switch is defective Replace switch Transformer is defective Replace transformer

Overload protector on disposer motor is tripped

Auxiliary contacts not staying engaged Adjust or replace auxiliary

Start switch defective Replace switch Water pressure is too low Raise pressure

Reset breaker/replace fuse

Walt 5 minutes, then reset

contacts

Motor doesn't stop when STOP switch is pressed

Motor stops but starts again when stop button is released

Alternator relay is defective Replace relay Pressure switch is defective Replace switch

START switch is defective Replace switch F or R contactor is defective Replace contactor Motor runs only every other START/STOP cycle Latch relay is defective Replace relay Latch relay is defective Replace relay Motor runs only in one direction STOP switch is defective Replace switch

STOP switch is defective Replace switch Auxiliary contacts not opening Replace auxiliary contact block or

F or R contactor is defective (Contacts stay closed)

Excessive water pressure Must be decreased Pressure switch defective Replace pressure switch

Start switch defective Replace start switch Auxiliary contacts stay closed Replace auxiliary contact block or

Replace contactor

contactor

11-1

SECTION 11

TROUBLESHOOTING (PROBLEM, CAUSE,

SOLUTION)

Review "Information Tips," Section 12, before concluding any of these "Solutions."

MODEL CC-101B

PROBLEM POSSIBLE CAUSE SOLUTION

Water doesn't flow; motor runs

Water flows only while START switch is held in; motor runs Solenoid valve timer is defective Replace timer

Water stops flowing immediately when STOP switch Is pressed

runs constantly (beyond 10 minutes)

Solenoid valve is defective Replace valve

Solenoid valve is Installed backwards Reinstall correctly

Time delay relay defective Replace time delay relay

Solenoid valve timer needs adjusting Set timer adjustment to desired

water flow period

Solenoid valve timer is defective Replace timer Solenoid valve is defective Replace valve Water flows continuously, even when power line is turned off

Excessive water pressure Reduce water pressure Solenoid valve timer is defective Replace timer Water flows whenever power line to disposer is on Start switch defective Replace switch Potentiometer defective Replace potentiometer Cannot adjust water time out period OR water will not shut off -

Time delay relay defective Replace time delay relay

11-2

TROUBLESHOOTING (PROBLEM, CAUSE,

SOLUTION)

SECTION 11

Review "Information Tips," Section 12, before concluding any of these "Solutions."

MODEL CC-101C AND CC-101D

PROBLEM POSSIBLE CAUSE SOLUTION

Motor doesn't run, water doesn't flow

Motor doesn't run; water flows

Water flows only while START switch is held in; motor runs

Motor runs only in one direction Reverser switch is defective Replace switch* Motor doesn't stop when STOP switch is pressed

Power line is off Turn on power

Control center door is open Close door Power line circuit breaker is tripped or

fuse Is blown Fuse F1 is blown Replace fuse

Disconnect switch is defective Replace switch Disconnect contactor is defective Replace contactor Transformer is defective Replace transformer START switch is defective Replace switch

Overload protector on motor is tripped Wait 5 minutes, then reset

Start switch defective Replace start switch Auxiliary contacts not staying engaged Adjust or replace auxiliary

START switch is defective Replace switch Reverser switch is defective Replace switch* F or R contactor is defective Replace contactor Time delay defective Replace time delay F or R contactor is defective Replace contactor Motor runs only every other START/STOP cycle Reverser switch is defective Replace switch*

STOP switch is defective Replace switch* Auxiliary contacts not opening Replace auxiliary contact block

Reset breaker/replace fuse

contacts

F or R contactor is defective (Contacts stay closed)

Water doesn't flow; motor runs

Water flows only while START switch is held in; motor runs Defective solenoid valve timer Replace timer Water flows only while START switch is held in; motor doesn't run

*The reverser switch and STOP switch are replaced as an assembly.

Water supply is turned off Turn on water supply to disposer

Solenoid valve is defective Replace valve Solenoid valve Installed backwards Reinstall correctly Time delay relay defective Replace time delay relay

START switch is defective Replace switch Reverser switch is defective Replace switch*

F or R contactor is defective Replace contactor

Replace contactor

11-3

SECTION 11

TROUBLESHOOTING (PROBLEM, CAUSE,

SOLUTION)

Review "Information Tips," Section 12, before concluding any of these "Solutions."

MODEL CC-101C AND CC-101D

PROBLEM POSSIBLE CAUSE SOLUTION

Water stops flowing immediately when STOP switch is pressed

runs constantly (beyond 10 minutes)

Solenoid valve timer needs adjusting Set timer to desired water flow

time-out period

Solenoid valve timer is defective Replace timer Solenoid valve is defective Replace timer Water flows continuously, even when power line is turned off

Excessive water pressure Reduce water pressure Solenoid valve timer is defective Replace valve Water flows whenever power line to disposer is on Start switch defective Replace switch Potentiometer defective Replace potentiometer Cannot adjust water time out period OR water will not shut off Time delay relay defective Replace time delay switch

11-4

Review "Information Tips," Section 12, before concluding any of these "Solutions."

MODEL CC-101E

PROBLEM POSSIBLE CAUSE SOLUTION

SECTION 11

Motor doesn't run, water doesn't flow

Motor doesn't run; water flows

Water flows only while START switch is held in; motor runs

Motor runs only in one direction Reverser switch is defective Replace switch* Motor doesn't stop when STOP switch is pressed

Power line is off Turn on power

Control center door is open Close door Power line circuit breaker is tripped or fuse

is blown Fuse F1 is blown Replace fuse

Disconnect switch is defective Replace switch Disconnect contactor is defective Replace contactor Transformer is defective Replace transformer START switch is defective Replace switch

Overload protector on motor is tripped Walt 5 minutes, then reset

Start switch defective Replace start switch Auxiliary contacts not staying engaged Adjust or repla ce auxiliary

START switch is defective Replace switch Reverser switch is defective Replace switch*

F or R contactor is defective Replace contactor Time delay defective Replace time delay F or R contactor is defective Replace contactor Motor runs only every other START/STOP cycle

Reverser switch is defective Replace switch*

STOP switch is defective Replace switch* Auxiliary contacts not opening Replace auxiliary contact block

Reset breaker/replace fuse

contacts

F or R contactor is defective (Contacts stay closed)

Water doesn't flow; motor runs

Water flows only while START switch is held in; motor runs Defective solenoid valve timer Replace timer

Water flows only while START switch is held in; motor doesn't run

Water supply is turned off Turn on water supply to disposer

Solenoid valve is defective Replace valve Solenoid valve Installed backwards Reinstall correctly Time delay relay defective Replace time delay relay

START switch is defective Replace switch Reverser switch is defective Replace switch*

F or R contactor Is defective Replace contactor

Replace contactor

11-5

SECTION 11

Review "Information Tips," Section 12, before concluding any of these "Solutions."

MODEL CC-101E

PROBLEM POSSIBLE CAUSE SOLUTION

Water stops flowing Immediately when STOP switch is pressed

constantly (beyond 10 minutes) No restart time-out period

*The reverser switch and STOP switch are replaced as an assembly.

Solenoid valve timer needs adjusting Set timer to desired water flow

time-out period

Solenoid valve timer is defective Replace timer Solenoid valve is defective Replace timer Water flows continuously, even when power line is turned off

Excessive water pressure Reduce water pressure Solenoid valve timer is defective Replace valve Water flows whenever power line to disposer is on

Start switch defective Replace switch Potentiometer defective Replace potentiometer Cannot adjust water time out period OR water will not shut off - runs

Time delay relay defective Replace time delay switch STOP switch is defective Replace switch* Restart timer is defective Replace timer Timer relay is defective Replace relay

11-6

Review "Information Tips," Section 12, before concluding any of these "Solutions."

MODEL CC-101G AND CC-101H

PROBLEM POSSIBLE CAUSE SOLUTION

SECTION 11

Water doesn't flow; motor runs

Motor doesn't run; water flows

START/STOP cycle

Motor doesn't stop when STOP switch is pressed

Power line is off Turn on power

Control center door is open Close door Power line circuit breaker is tripped or fuse is

blown Fuse F1 is blown Replace fuse

START switch is defective Replace switch STOP switch is defective Replace switch

Disconnect switch is defective Replace switch Control circuit board is defective Replace circuit board Transformer is defective Replace transformer

Overload protector on motor is tripped Walt 5 minutes, then reset

Auxiliary contacts in contactor coil circuit not closing

Contactor coil open Replace contactor F or R contactor is defective Replace contactor Motor runs only every START/STOP cycle Control circuit board is defective Replace circuit board Control circuit board is defective Replace circuit board Motor runs only in one direction

May be normal-15 second (stop) delay required before reversing circuit engages

F or R contactor is defective Replace contactor Motor runs only while START switch is pressed in on every other Control circuit board defective Replace circuit board

STOP switch is defective Replace switch

Reset breaker/replace fuse

Replace or adjust auxiliary contact block

Nothing

F or R contactor is defective (Contacts stay closed)

Control circuit board is defective Replace circuit board

Water doesn't flow; motor runs

Water stops flowing Immediately when STOP switch is pressed Water flow timer on control circuit board is

Water flows continuously, even when the power line is turned off

Water supply is turned off Turn on water supply to disposer

Solenoid valve is defective Replace solenoid valve Control circuit board is defective Replace circuit board Solenoid valve Installed backwards Reinstall correctly

misadjusted Solenoid valve is defective Replace valve

Solenoid valve installed backwards Reinstall correctly Extreme/excessive water pressure Reduce water pressure Control circuit board is defective Replace circuit board Water flows whenever power line to disposer is on Solenoid valve installed backwards Reinstall correctly

Replace contactor

Set timer to desired water flow time-out period

11-7

INFORMATIONAL TIPS

SECTION

• Before making any repairs, find out if someone else has

attempted to fix the problem, and find out what has already been done or attempted.

• When the enclosure door is open(ed), some components

may still be "live". Line voltage will be present until the main circuit panel or disconnect is turned off. Once the line voltage is off, check the control center components with a voltmeter to ensure that no voltage is present.

• A standard neon test lamp can be modified for use as a

safety light to warn if the power line has been reenergized (see Figure 12-1). It can be attached to the line side of the reversing contactor inside the enclosure while service is being performed. If the lamp lights, power has been turned on.

• Replaced control centers are good reference/study tools.

Studying them just before making service calls should help diagnosis even though the specific models may vary somewhat in configuration.

• Whenever power must be on in the enclosure during

control center diagnosis, use a 12 inch long, 1/8 inch diameter dowel for "picking and pushing" at the components. DO NOT USE METAL TOOLS FOR PROBING INSIDE A LIVE CONTROL CENTER ENCLOSURE.

• The area around disposer control centers are very prone

to be wet — sometimes under water. Do not stand on wet floors or equipment when working on any electrical equipment.

• Bypassing the control center and running the disposer

direct using a "cheater cord" will help to isolate the problem in either the disposer or the control center.

• Low or unstable line voltage at the transformer has a

definite effect on the secondary transformer output. Always check the primary and secondary voltage at the transformer, especially when erratic or "phantom" problems are present. Low secondary voltage can cause inoperable component parts.

Figure 12-1. Modified Neon Test Lamp.

Cut probes from both test lamp wires and fasten needlepoint alligator clamps. One test lamp must be made for every voltage - 115V, 208/230 V, 460 V. Ensure that line power Is off before connecting test lamp.

• Although a wiring diagram may show only one wire at a

terminal, there may actually be more. Wiring diagrams are drawn for electrical circuit clarity and accuracy, not complete physical accuracy. Any time a wire is removed, it should be marked if the service technician must leave the site.

• Do not remove wires or components requiring replace-

ment (unless absolutely necessary) until the replacement part is in hand.

12-1

SECTION 12 INFORMATIONAL TIPS (Cont'd)

• If temporary repairs must be made to the control center or disposer to make the disposer operate until replacement parts can be obtained, make sketches for reference. MAKE CERTAIN THAT TEMPORARY REPAIRS ALLOW SAFE OPERATION OF THE DISPOSER AND CONTROL CENTER, AND THAT THE TEMPORARY REPAIRS DO NOT DAMAGE OTHER COMPONENTS.

• Solenoid valves furnished with control centers have a single voltage coil. Solenoid valves with proper multivoltage coils can be used providing the coil wires are connected to accept secondary voltage from the control centers.

• Solenoid valves mounted on older control center models can be relocated elsewhere if required. Rewiring and enclosure protection must be in accordance with local electrical codes.

• A few control centers made for specific requirements have additional components or different configurations than are shown in this manual. Contact the factory for assistance if needed.

• Access holes for control center power supply lines are to be sealed and watertight. If water is found inside the control center enclosure, notify the owner/management of the site.

• Some control centers may be subjected to vibration, jarring and pounding due to their location and the work habits of kitchen personnel. This could result in wiring connections and component mounts working loose. Before leaving each job, check all wiring connections (spade, screw and solder) and mounting means (screw, nut and bolt) to ensure that all connections and components in the enclosure are tight.

• Follow these steps first when diagnosing control centers and make observations.

1. Attempt starting the unit.

2. Shut off power at control center (turn handle or open door).

3. Attempt starting unit.

4. Shut off power at main electrical panel.

Use meter or test lamp at control center to test "Power Off.

5. Tighten all electrical screw and spade connections. Look for wires that may be loose or not connected.

6. Turn on Power.

Check voltage at primary and secondary terminals on transformer.

7. Attempt starting unit.

8. Diagnose.

12-2

SPECIAL EQUIPMENT SECTION 13

GENERAL

Special, or non-standard control centers account for only a small portion of all control centers. This section provides an overview of special control centers.

ADDED PARTS

The most common difference between a special control center and a standard control center is that the special control center has an added auto shutoff timer to provide an automatic shutoff feature. The auto shutoff feature turns off the disposer automatically after a set amount of time. Auto shutoff is standard in control centers with PC boards. A few control centers are non-standard because they have been equipped with a non-standard input voltage transformer (e.g. 415 volts, 380 volts, etc.). Sometimes a control center may appear non-standard, but a visual inspection will reveal that it is a standard control center that has been incorrectly modified by a repair person.

REMOTE PARTS

The addition of a remote control station also makes a control center special.

REPAIR PARTS

If the part(s) required to make a repair are not found on the appropriate parts sheet, contact the factory for assistance. The specification decal shows an engineering serial number (i.e. ENG 12935 AM) used for identification of special equipment.

13-1

GLOSSARY OF TERMS SECTION 14

NOTE

Many of the components listed in this glossary apply only to specific models of the control center. Alternator Switch: A switch that alternately selects the foward or reverse direction of rotation for the disposer motor. The switch is mechanically coupled to the stopswitch. Alternator/timer: An electronic module that controls the solenoid valve timing and alternately selects the forward or reverse direction of rotation for the disposer motor. Auto Shutoff Timer: An electronic timer that automatically turns off the disposer motor after a preset amount of time. Auxiliary Contacts: Contacts that are supplementary to the main contacts and are actuated at the same time. Carbon Tracking: Traces of carbon oxidation usually deposited on contacts as a result of arcing. Cheater Cord: A short electrical cord, designed to be plugged into a standard receptacle, used to supply power to the disposer motor to determine if a problem lies in the disposer or in the control panel. Coils: A long conductor (or group of conductors) wound into a tight package to take advantage of the resulting inductance. Contact Blocks: A block of conducting material used in a relay or contactor to close a circuit. Contactor: An electromechanical switching device that allows the low-power control voltage circuit to turn the disposer motor on and off. Control Circuit Board: A printed circuit board that controls the solenoid valve timing and auto shutoff timing, and alternately selects the forward or reverse direction of rotation for the disposer motor. Control Circuits: The control circuits include the printed circuit board, start and stop switches, disconnect or door interlock switch, pressure switch, all relay and contactor coils, all timers, and the solenoid valve. Control Voltage: The control voltage is 24 volts ac or 115 volts ac, depending upon the model of disposer control center. All control circuits in the disposer control center are powered by the control voltage. This provides a margin of safety by isolating the operator from the higher line voltage that powers the disposer motor. Disconnect Relay: A relay that connects the line voltage to the rest of the control center when line voltage is applied to the relay coil. The relay coil is controlled by a disconnect switch. Disconnect Switch: A plunger switch that opens a control voltage circuit, either directly or via a control relay, when the enclosure door is opened. The plunger is pushed in, closing the circuit, when the door is closed. Door Interlock Switch: A manually-operated rotary switch that disconnects line power from the disposer control center when the enclosure door is opened. The door cannot be opened without turning the switch off.

14-1

SECTION 14 GLOSSARY OF TERMS (Cont'd)

Enclosure; The metal box that houses the disposer control

center. Flow Control Valve: A valve that maintains an optimum water

flow to the disposer. Fuse: An expendable protective device in an electric circuit

that melts to interrupt the circuit when the current (amperage) through the circuit exceeds a prescribed level, thus protecting the equipment from damage. Latch Relay: A relay that alternately selects the forward or reverse direction of rotation for the disposer motor. Every time that power is applied to the latch relay coil, the relay changes state. The coil receives power every time the stop switch is pressed. Line Voltage: The voltage provided by the power line at the point of use.

Microswitches: Small spring-loaded switches usually used to detect mechanical motion such as open doors. Operator: The person who is using the disposer control center. Operating Rod: A metal part connecting an internal switch to an external operating handle. Panel: A large, flat piece of sheet metal that most of the components in the control center are fastened to. Potentiometer: A variable resistive device used to change the value of a voltage in a circuit element, usually operated by a rotating shaft. Power Line: The wires that supply ac power to the disposer control center and the disposer. Pressure Switch: A switch that is closed by water pressure. Control voltage to the enclosure is controlled by the pressure switch. If water pressure is below approximately 15 psi, the switch remains open, disabling the control center. Printed Circuit Board: A pattern of conductors formed on an insulated panel to which electrical components are soldered. Push Button Operator: A small switch operated by finger pressure. Remote Control Station: A start switch and stop switch for the control center that are mounted at a different location than the control center. Restart Delay Timer: An electronic timer that prevents the disposer from being restarted for a few seconds after it is turned off. This prevents possible damage to the disposer. Restart Time-out Period: The brief period of time after the disposer is turned off during which it cannot be restarted. Reverser Switch: A switch that alternately selects forward or reverse rotation for the disposer motor. The switch is mechanically coupled to the STOP switch. Reverser/Timer: An electronic module that controls the solenoid valve timing and alternately selects forward or reverse rotation for the disposer motor.

14-2

GLOSSARY OF TERMS (Cont'd) SECTION 14

Safety Shield: A piece of plastic that is installed over some

terminals in the control center to prevent accidental contact with dangerous voltages. Secondary Voltage: The voltage produced by the secondary winding of a transformer. Solenoid Valve: An electrically-operated valve that controls water flow to the disposer. Solenoid Valve Timer: An adjustable electronic timer that controls how long the solenoid valve remains open. Solid State Device: An electrical component made of a solid piece of material, usually a semiconductive material such as silicon. Start/Stop Cycle: One complete running cycle of the disposer and the disposer control center, from the time that the operator presses the start switch until the time that the solenoid valve timer turns off the water flow. Start Switch: A momentary-contact switch that starts the disposer. Stop Switch: A momentary-contact switch that stops the disposer.

Subpanel: See Panel. Terminal Block (Strip): A piece of insulating material on

which terminals are mounted. Time Delay Relay: A relay that opens or closes at the end of a predetermined time interval. Timer Relay: A relay that is controlled by the restart delay timer. The timer relay contacts open to prevent operation of the disposer. Transformer: A device used to change the value of line voltage to another value. Water Flow Timing Cycle: The period of time that water continues flowing to the disposer after the disposer is turned off. Water Supply Line: The pipe that supplies water to the disposer via the flow control valve and the solenoid valve. Wiring Harness: An array of wires bound together by wire ties.

14-3

SECTION 15 TECHNICAL DATA SHEET CC-101 B

BASIC FUNCTIONS

• Starts and stops the disposer motor through the

FORWARD

use of two pushbutton control switches.

• Reverses the direction of the disposer motor

each time the unit is started through a set of reversing (magnetic) contactors and an alternator (relay).

• Starts the water flow to the disposer through the

solenoid valve, allows a post-flush up to five minutes after the unit is shut down using an adjustable solid-state time delay relay. Turn adjusting screw clockwise to increase delay counter-clockwise to decrease delay.

• A pressure switch responds to water pressure

and will shut down electrical power to the disposer if the water pressure drops down below 15 p.s.i.

NOTE

Control Center at the line disconnect switch inside the Control Center.

E. A pressure switch mounted to an inside wall of the

Control Center senses the water pressure and will shut down the disposer and control when pressure falls below 15 p.s.i.

F. The alternator relay is a flip-flop relay that directs

voltage to either the F or R coil of the reversing contactor each time it is activated.

G. The solid-state time delay relay holds the water)

solenoid valve engaged and controls the time it will stay engaged (allowing water to flow) after the unit is shut off. The time it stays on is determined by the manually adjusted screw on the potentiometer. (Setting range: zero to five minutes).

H. Reversing contactors carry line voltage to the

disposer motor through its line contacts. The start and stop switches are momentary contact

pushbutton switches. Once pressed in, they will return to their original position when released.

Wiring diagrams on pages 15-3, 15-5 & 15-7 are Identical and to be used to trace circuitry while reading text. A typical 3 phase diagram is shown. J. Auxiliary (Aux) contacts are actually micro-switches

mounted on the top of each (F and R) reversing

A. The use of letters F and R is to indicate the direction

the disposer motor will run. F symbolizes forward; R symbolizes reverse. In reality there is no forward or reverse as it does not matter in which direction the motor runs as long as it will reverse direction each time it is started by the Control Center. Therefore, F and R is used for explanatory reasons only.

B. A transformer is used to step down the line voltage

to 115 volts on which the component parts function. A transformer is not required with a 115 volt line voltage supply.

C. A one-ampere fuse protects the component parts of

the 115-volt circuit.

D. Turning a lever mounted on the outside of the door

will switch the line power on or off to the

contactor.

OPERATION

• Turning the lever on the door rotates a

connecting operating rod and the line disconnect switch snaps on (contacts close).

• Line power now passes through the disconnect

switch to the primary side of the transformer and to the reversing contactors.

• Line power is stepped down to 115 volts at the

secondary side of the transformer, passes through the fuse, through the closed contacts of the stop switch and to the start switch which is normally open.

CC-101 B (Cont'd) SECTION 15

SECTION 15 CC-101 B (Cont'd)

operation.

• It continues to and stops at the normally open

The action of all the following takes place within one second:

1. Pushing in on the start button closes both sets of the

2. Current now flows to and through the solenoid valve

3. The water pressure closes and holds the pressure

contacts at the same stop switch.

• It continues to Terminal 2 on the time delay

relay and exits Terminal 3, returning to the transformer and completing that circuit. The Control Center is now in the ready mode.

normally open contacts.

coil and returns to the transformer. The solenoid valve opens and water flows through it and through the pressure switch to the disposer.

switch contacts closed. The contacts will stay closed as long as water pressure is maintained.

Since both sets of contacts on the start switch are closed, another circuit is completed through:

time delay controlling the voltage now exiting Terminal 1 to the solenoid valve (coil). Releasing the start button also opens its circuit to the solenoid valve (coil). Water continues to flow.

The disposer and Control Center are now in total

Pushing in on the stop switch will:

•

Open its normally closed contacts thereby,

2. Opening and shutting down the P coil

circuit.

• There is no power now to contactor coil F. The

F contacts carrying line power to the disposer motor snap open and the disposer stops.

• The motion of the F contactor opening also

opens the contacts of Aux F1 and Aux F2. There now is no power/circuit through them.

Aux F2 will now engage and hold the timer in the

• the other set of contacts on the start switch,

• to the pressure switch,

• passing through the pressure switch and alternator relay exiting Terminal AF,

• through the (reversing contactor coil) F coil and returning to the transformer.

5. The F coil being electrically activated pulls the F

(reversing) contactor in, closing the line contacts which carry line voltage to the disposer motor. The disposer is now running. (The R contactor and coil R remain idle-no circuitry).

The action of the contactor pulling in, pulls away

from the N.O. auxiliary contacts (Aux F1 and Aux F2), causing their contacts to close.

Aux F1 will now hold the F coil circuit engaged when the start button is released.

• With no power through Aux F2, it no longer

holds the timer (Terminals 4 and 5), but the time delay relay (still powered from Terminals 2 to 1 and 3) maintains power to the solenoid valve coil and water flow continues. The timer (Terminals 4 and 5) being released now starts to time out (zero to five minutes) depending on the pre-selected manual adjustment of the potentiometer. When the time has lapsed, the timer interrupts the circuit (Terminals 2 to 1), and there is now no power to the solenoid valve coil. The valve closes and the water flow stops.

• Pushing in on the stop switch also closes its

normally open contacts. We now have a completed circuit through the stop switch and alternator relay coil, returning to the transformer. The relay becomes activated and pulls a lever, releasing the AF contact and engaging the AR contact.

15-4

CC-101 B (Cont'd) SECTION 15

15-5

CC-101 B (Cont'd) SECTION 15

15-7

SECTION 15 CC-101 B (Cont'd)

15-8

SECTION 15

TECHNICAL DATA SHEET MODELS CC-

101 C & CC-101 D

BASIC FUNCTIONS

• Starts and stops the disposer motor through the use of two pushbutton control switches.

• Reverses the direction of the disposer motor each time the unit is started through a set of reversing (magnetic) contactors and an alternator (mechanically operated "flip-flop" switch).

• Starts the water flow to the disposer through the solenoid valve, allows a post flush up to ten minutes after the unit is shut down using an adjustable solid state time delay relay. Turn adjusting screw clockwise to increase delay counter-clockwise to decrease delay.

NOTE

CC-101 D

The application of this technical brochure is based on the Model CC-101 C Control Panel, but Is also applicable to the Model CC-101 D. Where the CC101 C reversing contactors are mounted separately with micro-switches for auxiliary contacts, the CC101 D reversing contactors are mounted on a metal base plate with auxiliary contact blocks mounted to both ends. Wiring diagrams and sequence of operation remain the same and can be used for either model.

parts function. A transformer on a 115 volt control center is not required.

C. A one-ampere fuse protects the component parts of

the 115-volt circuit.

D. The action of the door interlock switches (opening or

closing) is controlled by opening or closing the Control Center door.

E. The disconnect relay (magnetic contactor) carries

line power when the door interlock switches are closed.

F. The alternator is a "flip-flop" switch that directs

voltage to either the F or R coil of the reversing contactor each time it is activated.

The solid state time delay relay holds the (water) solenoid valve engaged and controls the time it will stay engaged, (allowing water to flow) after the unit is shut off. The time it stays on is determined by the manually-adjusted screw on the potentiometer. (Setting range: zero to ten minutes).

H. Reversing contactors carry line voltage to the

disposer motor through its line contacts.

The start and stop switches are momentary contact pushbutton switches. Once pressed in, they will return to their original position when released.

15-10

FORWARD

NOTE

Wiring diagrams on pages 15-11, 15-13 & 15-15 are identical and to be used to trace circuitry while reading text. A typical 3 phase diagram Is shown.

A. The use of the letters F and R indicates the direction

B. A transformer is used to step down the line voltage

to 115 volts on which the component

J. Auxiliary (Aux) contacts are actually micro-switches

mounted on the top of each F and R reversing contactor.

INTRODUCTION

A. Disposer motor wiring connections are made to

terminal blocks in the Control Center in accordance with the diagram furnished with the Control Center.

B. Transformer primary terminals are prewired at the

factory for the line voltage to be used. Specification decal (voltage) of the Control Center and of the disposer must match the line voltage.

CC-101 C & CC-101 D (Cont'd) SECTION 15

15-11

the a

lternator switch,

SECTION 15

CC-101 C & CC-101 D (Cont'd)

C. Component parts wired to the secondary side of the

transformer work on secondary voltage. Notice the F and R coils. They are actually located in the P and R sides of the reversing contactors. Although the reversing contactors carry line voltage to the

disposer motor, the coils work on secondary voltage.

D. The reversing contactors are actually two separate

magnetic contactors. Only one contactor is actuated at a time. Depending on which contactor is actuated, F or R, determines the direction of the motor rotation

(forward or reverse).

E. The four auxiliary contact switches are micro-

switches mounted to the top of the reversing contactors. Aux F1 and Aux F2 are mounted on the F contactor, while Aux R1 and Aux R2 are mounted on the R contactor. They are actuated only when that contactor is actuated. Aux F1 or R1 holds the circuit closed after the start button is pressed in and released. Aux F2 or R2 activates and holds a timing

device in the time delay relay.

F. The alternator switch is mounted to the stop button

and is mechanically "flip-flopped" by the stop button operator each time it is pressed. The stop button and

alternator switch are one assembly.

The action of all the following takes place in one second:

1. Pushing in on the start button closes both sets of

2. Current now flows to and through the solenoid valve

coil. The coil pulls in the relay, closing its

contacts.

• Line power now passes through the disconnect

relay line contacts to the primary side of the

transformer and to the reversing contactors.

• Line power is stepped down to 115 volts at the

secondary side of the transformer. Power then passes through the fuse, through the closed contacts of the stop switch and to the start

switch which is normally open.

• It continues to Terminal 2 on the time delay

relay and exits Terminal 3, returning to the transformer completing that circuit. The Control

Center is now in the ready mode.

the normally open contacts.

coil and returns to the transformer. The solenoid valve opens and water flows through it to the disposer.

Since both sets of contacts on the start switch are

closed, another circuit is completed through:

The two disconnect switches (micro-switches) allow line power to the disconnect relay coil when the door is closed. The switches and relay coil are rated for

line voltage.

H. Line voltage is carried through the closed disconnect

relay contacts and is directed to the transformer and

reversing contactors.

OPERATION

• Closing the Control Center door presses in on

the two door interlock switches, closing them. Line voltage now passes through them and the

disconnect relay

• the other set of contacts of the start switch,

• to and through the closed contacts (F) of

• to and through the (reversing contactor coil) coil F and returning to the transformer.

• The F coil being electrically activated pulls the F

(reversing) contactor in, closing the line contacts that carry line voltage to the disposer motor. The disposer is now running. (The R

contactor and coil R remain idle - no circuitry).

15-12

CC-101 C & CC-101 D (Cont'd) SECTION 15

SECTION 15 CC-101 C & CC-101 D (Cont'd)

• The action of the contactor pulling in, pulls

1. Aux F1 will now hold the F coil circuit engaged when

Pushing in on the stop switch will:

3. Mechanically alternates (flip-flops) the alternator

away from the normally open auxiliary contacts (Aux F1 and Aux F2) causing their contacts to

close.

the start button is released.

Aux F2 will now engage and hold the timer in the time delay controlling the voltage now exiting

Terminal 1 to the solenoid valve (coil).

Releasing the start button also opens its circuit to

the solenoid valve (coil). Water continues to flow.

The disposer and Control Center are now in total

operation. Open its normally closed contacts; thereby

Opening and shutting down the coil F circuit;

switch contacts, so that the power will be directed to

the R coil when the unit is next started.

The F contacts carrying line power to the disposer

motor snap open and the disposer stops.

Where are we now?

1. The disposer motor and water flow have stopped.

2. The alternator switch is repositioned to the R

(Terminal 2 to 1) and there is now no power to the solenoid valve coil. The valve closes and the

water flow stops.

contactor coil. When the Control Center is started again, circuits to the R reversing contactor and R coil will be used and the disposer will run opposite of its

previous direction.

The only active but idle circuit is from the transformer through the fuse, to Terminal 2 on the time delay relay exiting Terminal 3 and returning to

the transformer.

• Opening the Control Center door interrupts line

power through the door interlock switches. In turn, power is lost to the disconnect relay coil whose line contacts open. There is no longer voltage to the transformer or the reversing contactor. Line power is still evident at the

terminal block line connectors.

• The motion of the F contactor opening also

opens the contacts of Aux F1 and Aux F2.

There now is no power/circuit through them.

• With no power through Aux F2, it no longer

holds the timer (Terminals 4 and 5), but the time delay relay (still powered from Terminals 2 to 1 and 3) maintains power to the solenoid valve coil and water flow continues. The timer (Terminals 4 and 5) being released now starts to time out (zero to ten minutes) depending on the preselected manual adjustment of the potentiometer. When the time has elapsed, the

timer interrupts the circuit

NOTE

The wire from the start switch to the solenoid valve coil, In essence, Is redundant. Therefore, It may not be found on some models. The auxiliary contacts F2

and F12 perform the same function.

Some CC-101 C Control Centers had a relay used to

electrically lock-out reversing contactors F or R.

Reversing contactors In the CC-101 D are mounted on a common base plate utilizing a built-in

mechanical lock-out device.

Each auxiliary contact block in the CC-101 D has

two sets of contacts.

15-14

CC-101 C & CC-101 D (Cont'd) SECTION 15

15-15

SECTION 15 CC-101 C & CC-101 D (Cont'd)

101 C

101 D

15-16

SECTION 15

TECHNICAL DATA SHEET MODEL

CC-101 E

BASIC FUNCTIONS

• Starts and stops the disposer motor through

FORWARD

the use of two pushbutton control switches.

• Reverses the direction of the disposer motor

each time the unit is started through a set of reversing (magnetic) contactors and an alternator (mechanically activated "flip-flop" switch).

• Starts the water flow to the disposer through

the solenoid valve, allows a post flush up to ten minutes after the unit is shut down using an adjustable solid state time delay relay. See note on page 15-22.

• Once the unit is shut off, it can only be

restarted after a ten second delay using a time delay relay. This prevents motor burnout caused by the user.

NOTE

E. The alternator is a "flip-flop" switch that directs

voltage to either the F or R coil of the reversing contactor each time it is activated.

F. The solid state time delay relay holds the (water)

solenoid valve engaged and controls the time it will stay engaged (allowing water to flow) after the unit is shut off. The time it stays on is determined by the manually-adjusted screw on the potentiometer. (Setting range: zero to ten minutes).

G. Reversing contactors carry line voltage to the

disposer motor through its line contacts.

H. The start and stop switches are momentary contact

pushbutton switches. Once pressed in, they will return to their original position when released.

Auxiliary contacts (contact blocks) are mounted on the end of each F and R reversing contactor.

Wiring diagrams on pages 15-19, 15-21 & 15-23 are Identical and to be used to trace circuitry while reading text. A typical 3 phase diagram Is shown.

A. The use of the letters F and R is to indicate the

direction the disposer motor will run. F symbolizes forward; R symbolizes reverse. In reality there is no forward or reverse as it doesn't matter in which direction the motor runs as long as it will reverse direction each time it is started by the Control Center. Therefore. F and R are used for explanatory reasons only.

B. A transformer is used to step down the line voltage

to 115 volts on which the component parts function. A transformer is not required with a 115 volt line voltage supply.

C. A one-ampere fuse protects the component parts of

the 115-volt circuit.

D. A magnetic relay and a time delay relay work in

conjunction to prevent restart of the unit for approximately ten seconds.

INTRODUCTION

A. Disposer motor wiring connections are made to

terminal blocks in the Control Center in accordance with the diagram furnished with the Control Center.

B. Transformer primary terminals are prewired at the

factory for the line voltage to be used. Specification decal (voltage) of the Control Center and of the disposer must match the line voltage.

C. Component parts wired to the secondary side of the

transformer work on secondary voltage. Notice the F and R coils. They are actually located in the F and R sides of the reversing contactors. Although the reversing contactors carry line voltage to the disposer motor, the coils work on secondary voltage.

15-18

CC-101 E (Cont'd) SECTION 15

SECTION 15 CC-101 E (Cont'd)

D. The reversing contactors are actually two separate

magnetic contactors mounted on a mutual base plate. Only one contactor is actuated at a time. Depending on which contactor is actuated, F or R, determines the direction of the motor rotation (forward or reverse) . A mechanical device (lever), which is fastened between the two, prevents the R contacts to pull in while the F contacts are engaged,

and vice versa.

E. Auxiliary contact blocks, each with two sets of

contacts, are mounted to the ends of the reversing contactors. Aux F1 and Aux F2 are mounted on the F contactor while Aux R1 and Aux R2 are mounted on the R contactor. They are actuated only when that contactor is actuated. Aux F1 or R1 holds the circuit closed after the start button is pressed in and released. Aux F2 or R2 activates and holds a timing

device in the time delay relay.

F. The alternator switch is mounted to the stop button

and is mechanically "flip-flopped" by the stop button operator each time it is pressed. The stop button and

alternator switch is one assembly.

relay and exits Terminal 3, returning to the transformer completing that circuit. The Control

Center is now in the ready mode.

The action of all the following takes place within one second:

• Pushing in on the start button closes its N. 0.

contacts. We now have a completed circuit through the TR2 (N.C.) contacts of the timer relay (TR), through the alternator switch, continuing through the F (contactor) coil and

returning to the transformer.

• The F Coil being electrically activated pulls the

F (reversing) contactor in, closing the line contacts that carry line voltage to the disposer motor. The disposer is now running. (The R

contactor and R coil remain idle-no circuitry.)

• The action of the contactor pulling in, pulls

away from the N.O. auxiliary contacts (Aux F1

and Aux F2) causing their contacts to close.

• It continues to Terminal 2 on the time delay

G. The two door interlock switches (micro-switches) are

in the secondary circuit. Therefore they do not interrupt line voltage. They are controlled by opening

or closing the Control Center door.

H. Line voltage will always be evident at the

transformer and reversing contactors even though

the door interlock switches are open.

OPERATION

• Closing the Control Center door presses in on

the two door interlock switches, closing them.

The secondary circuit is now engaged.

• Line power is stepped down to 115 volts at the

secondary side of the transformer. Power then continues through both door interlock switches, through the fuse, then through the closed contacts of the stop switch and to the start

switch, which is normally open.

• Aux F1 will now hold the F coil circuit engaged when the start button is released.

• Aux F2 now activates (and holds engaged) the

time delay relay completing a circuit from terminal 2 to terminal 1. Circuit continues through the solenoid valve coil and returns to the transformer. The energized solenoid coil now opens the valve and water flows to the

disposer.

The disposer and Control Center are now in total

operation. Pushing in on the stop switch will:

1. Open its normally closed contacts thereby,

2. Opening and shutting down the F coil circuit,

3. Mechanically alternates (flip-flops) the alternator

switch contacts, so that power will be directed to the

R coil when the unit is next started.

15-20

CC-101 E (Cont'd) SECTION 15

15-21

SECTION 15 CC-101 E (Cont'd)

coil.

The F contacts carrying line power to the disposer

motor snaps open and the disposer stops.

• The motion of the F contactor opening also

opens the contacts of Aux F1 and Aux F2.

There now is no power/circuit through them.

With no power through Aux F2, it no longer holds the timer (Terminals 4 and 5) but the time delay (still powered from Terminals 2 to 1 and 3) maintains power to the solenoid valve coil and water flow continues. The timer (Terminals 4 and 5) being released now starts to time out (zero to ten minutes) depending on the preselected manual adjustment of the potentiometer. When the time has lapsed, the timer interrupts the circuit (Terminal 2 to 1) and there is now no power to the solenoid valve coil.

The valve closes and the water flow stops.

• Pushing in on the stop switch also closed its

N.O. contacts, energizing the timer relay (TR)

• The timer relay pulls in and the normally closed

contacts TR2 open. As long as TR2 remains open because it is in the reversing contactor

coil circuit, the unit cannot be restarted.

• As the TR2 contacts opened, the normally

open contacts TR1 closed. Now we have voltage to Terminal 2 on the on-delay timer, exiting Terminal 3 and returning to the

transformer. This activates the on-delay timer.

• The timer will remain in the state of holding

TR2 open as long as the stop button N.O.

contacts are held closed.

• Releasing the stop button allows its N.O.

contacts to open again. The timer relay coil

remains energized as the on-delay

Where are we now?

is through TR1, into Terminal 2, exits Terminal 1, through the coil and exits Terminal 3

returning to the transformer.

The on-delay timer is now in its (approximately ten seconds) timing mode. When the time has lapsed, voltage to timer relay coil is interrupted and the timer relay snaps open, closing TR2 contacts and opening

TR1 contacts. The unit can now be restarted.

• The disposer motor and water flow have stopped.

• The alternator switch is repositioned to the R

contactor coil. When the Control Center is started again, circuits to the R reversing contactor and R coil will be used and the disposer will run opposite of its previous

direction.

• The only active but idle circuit is from the

transformer through the fuse, to Terminal 2 on the time delay relay exiting Terminal 3 and

returning to the transformer.

Opening the Control Center door opens door interlock switches S1 and S2 and interrupts the secondary voltage circuit. Line power remains evident at the transformer's primary connections and

at the reversing contactor terminals.

The post flush time delay relay is adjustable manually (approximately zero to ten minutes) by turning the screw on the potentiometer -clockwise to increase delay - counterclockwise to decrease

delay. The on-delay timer is non-adjustable.

timer is directing voltage through it. That circuit

NOTE

15-22

CC-101 E (Cont'd) SECTION 15

15-23

SECTION 15 CC-101 E (Cont'd)

15-24

• Permits an automatic shut

off mode.

closed;

(disposer should run):

SECTION 15

TECHNICAL DATA SHEET MODEL CC-

101 G & CC-101 H

BASIC FUNCTIONS

• Starts and stops the disposer motor through the

FORWARD

A. The use of letters F and R is to indicate the direction the

use of two pushbutton control switches.

• Reverses the direction of the disposer motor

each time the unit is started through a set of reversing (magnetic) contactors and an electronic alternator built in a Printed Circuit (P.C.) board.

• Starts the water flow to the disposer through the

solenoid valve and allows a post flush up to ten minutes after the unit is shut down using an adjustable time delay relay in the P.C. board. See note on page 15-30.

• Prevents "plugging" that causes motor burnout.

NOTE

The application of this technical brochure is based on the Model CC-101G Control Panel, but is also applicable to the Model CC-101H. The line disconnect switch on the Model CC-101H Is a rotary switch controlled by an ON/OFF knob on the control center cabinet. It Is located In the electrical circuit prior to any and all components. Component parts of the Model CC-101H have been reposltioned on the subpanel. Wiring diagrams and sequence of operations remain the same and can be used for either model.

NOTE

Wiring diagrams on pages 15-27, 15-29 & 15-31 are identical and to be used to trace circuitry while reading text. A typical 3 phase diagram is shown.

disposer motor will run. F symbolizes forward; R symbolizes reverse. In reality there is no forward or reverse as it does not matter in which direction the motor runs as long as it reverses direction each time it is started by the Control Center. Therefore, F and R are used for

explanatory reasons only.

• activation of the water solenoid valve and when

E. The action of the door interlock switch (opening or

F. Symbols shown on the P.C. board used for

to shut it off with its time delay relay. Shut-off delay is manually adjusted (zero to ten minutes);

• timed run (automatic) or continuous run

(manual). When the plug-in pin is in the automatic position, the disposer will shut off in ten minutes automatically. Post-water flush will continue. Disposer must be restarted. Pulling the plug-in pin out and repositioning it to "man" (manual) continuous run, the disposer must be shut off manually by pressing in on the stop button;

• when the disposer motor will reverse direction. If

the disposer is restarted within ten seconds it will start but the motor will not reverse. This action prevents motor damage if it is reversestarted ("plugging") before it has come to a complete halt;

P Door Interlock switch is closed-power on; P.B. Start pushbutton is pressed in-circuit

F Forward contactor coil is activated

(disposer should run);

R Reverse contactor coil is activated W Solenoid valve coil is activated (water

should flow).

TRANSFORMER

• A transformer is used to step down the line

voltage to 24 volts on which the component parts function. A two-ampere fuse protects the component parts of the 24-volt circuit.

closing) is controlled by opening or closing the control center door.

explanatory purposes only.

B. Reversing contactors carry line voltage to the disposer

motor.

C. The printed circuit board controls determine:

• which one (F or R coil) will receive voltage to activate

its respective contactor and auxiliary contacts (uses an

electronic alternating device);

15-26

MODEL CC-101 G & CC-101 H (Cont'd) SECTION 15

15-27

SECTION 15 MODEL CC-101 G & CC-101 H (Cont'd)

remote switches.

INTRODUCTION OPERATION

A. Disposer motor wiring connections are made to

terminal blocks in the Control Center in accordance with diagram furnished with the Control Center.

B. Transformer primary terminals are prewired at

the factory for the line voltage to be used. Specification decal (voltage) of the Control Center and of the disposer must match the line voltage.

C. Component parts wired to the secondary side

of the transformer work on secondary voltage. Notice the F and R coils; they are actually located in the F and R sides of the reversing contactors. Although the reversing contactors carry line voltage to the disposer motor, the coils work on secondary voltage.

D. The reversing contactors are actually two

separate magnetic contactors. Only one contactor is actuated at a time depending on which contactor coil is actuated, (F or R). This determines the direction of the motor rotation (forward or reverse).

E. The four auxiliary contact blocks are mounted

to the reversing contactors. Aux 1 F and Aux R are screwed to the end of the F contactor. Aux 2 R and Aux F are screwed to the end of the R contactor. They are actuated only when that contactor is actuated. Aux 1 F or Aux 2 R hold the circuit closed after the start button is pressed in and released. Aux R and Aux F act as an electrical lockout when one contactor is engaged. The electrical lockout prevents any electrical power to the other contactor thereby preventing dead shorts and equipment burnout.

F. The door interlock switch will shut off only the

secondary voltage when the door is opened. It does not shut off the line voltage. The line side of the transformer and the reversing contactors remain hot.

• The power supply, motor lead wires and

1. Power now passes through the start switch (as

solenoid valve are connected to the terminal block in the Control Center.

• Closing the Control Center door pushes in

on the door interlock switch closing its contacts and completing the circuit to the component parts.

• The power supply is turned on at the elec-

trical panel, enters the primary side of the transformer and is stepped down to 24 volts at the secondary-side (terminals).

There is now power to the printed circuit

•

board. Closed circuit is from the transformer through the door interlock switch and fuse and enters the printed circuit board at Terminal 2. The power exits Terminal 4 and returns to the transformer completing the circuit. All other circuits remain open. The "Power" light on the P.C. board is glowing indicating readiness mode. Everything else is idle.

• There is also power through the stop (N.C.)

switch and just to the normally open start switch and auxiliary contacts 1 F and 2 R. Note the jumper wire just before the stop switch which is removed when adding

• Pressing in on the start switch (and holding

in for a second or more before releasing) activates/closes several more circuits. (The disposer and water are now running). Light P.B. glows.

it is held in) to terminal 7 on the P.C. board, through alternator (a) engaged with Terminal 11, continues through auxiliary contacts (Aux R), through contactor coil F and returns to the transformer, completing the circuit. There is no power at Terminal 12; therefore, the R contactor and coil circuit are not affected.

15-28

MODEL CC-101 G & CC-101 H (Cont'd) SECTION 15

15-29

SECTION 15 MODEL CC-101 G & CC-101 H (Cont'd)

2. Contactor coil F pulls in and closes the F contacts of

the reverse contactor. The F contacts now carry line voltage to the disposer. It runs. Light F glows indicating the F contactor and coil are activated carrying line voltage to the disposer. The R light does not glow.

When the contactor was pulled in, it also:

Aux R is mounted to the F contactor and Aux F is mounted to the R contactor.

The closed Aux 1 F now takes over for the start switch when it is released and holds the circuit engaged. Light P.B. glows. The opened Aux F prevents any voltage to contactor coil R.

Power to Terminal 7 on the P.C. board also passes

through and activates the time delay relay "t.d.r." and "pot." Then exits from Terminal 13 to the solenoid valve coil and returns to the transformer. The solenoid coil pulls in and water flows through the valve to the disposer. Light W glows indicating power to the solenoid valve coil.

• All control circuits are engaged/powered except

Disposer will continue operating until either of the following two conditions occur:

1. The stop switch is pressed, opening the circuit; no

power to coil F, contactor F is released and snaps open shutting down power to disposer. The action of the contactor snapping open also opened the contacts of Aux 1 F and closed the contacts of Aux F. Water flow

Closed auxiliary contact Aux 1 F Opened auxiliary contact Aux F

NOTE

R (reverse) circuit/components. The disposer is running in the forward (F) direction and the water is flowing.

power to the solenoid valve coil; OR If plug-in pin is in "Auto" position, a second time

delay will interrupt power to the contactor coil after approximately ten minutes run and allow the contactor to open. Water flow will time out and stop. The stop switch will override the "Auto" mode and will stop the disposer anytime.

• Once the disposer is stopped (for at least ten

seconds), the alternator (a) in the P.C. board will disengage Terminal 11 and engage Terminal 12. Now, when the unit is next started, power will be directed to R coil and the R contactor will engage carrying line voltage to the disposer causing it to run in the R (reverse) direction. In this mode, now Aux 2 R and Aux R are in play. The R light glows. The F light does not.

• Once the disposer is stopped, there no longer is

incoming power at Terminal 7 at the P.C. board. The incoming power at Terminal 2 now operates the power to the solenoid coil.

• Every time the unit is restarted after a 10

second delay, the "a" (alternator) will alternate its position from Terminal 11 (F) to Terminal 12 (R) causing the disposer motor to run opposite its previous direction. If the disposer is restarted without a 10 second delay, the disposer will run in the same (previous) direction.

NOTE

The post flush time delay relay Is adjustable manually (approx. 0-10 minutes) by turning the (water shut off delay) adjusting screw -clockwise to increase delay - counterclockwise to decrease delay.

continues until t.d.r. (time delay relay) times out the

15-30

Insinkerator CC-101A Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual