InSinkErator 14481 User Manual

The Danger signal indicates an immediately hazardous situation which, if not avoided, will result in death or serious injury.
The Warning signal alerts you to potential hazards or unsafe practices which, if not avoided, could result in severe personal injury or death.
The Caution signal alerts you to hazards of unsafe practices which, if not avoided, may result in minor personal injury or property damage.
Please be certain that the person who installs or uses this appliance carefully reads and understands the Safety Instructions contained in this manual.
Part No. 14481 Rev. Awww.insinkerator.com/foodservice
Table of Contents
Warranty ......................................................................................................... 4
Introduction/Typical Installation
Introduction ..................................................................................... 4
Typical Installation ........................................................................... 4
Waste Xpress Features ................................................................................. 5
WX-101A Control Features/Mounting Control Center
Introduction ..................................................................................... 6
Typical Installation ........................................................................... 6
Installing Disposer ........................................................................................ 7
InSinkErator Mounting Assemblies
Standard Mounting.......................................................................... 8
Special Mounting ............................................................................ 8
Installing Waste Xpress
Waste Xpress Diagrams .................................................................. 9
Installing Waste Xpress ................................................................. 10
Electrical Connections................................................................... 10
Plumbing Connections
Waste Inlet Line ............................................................................. 11
Reverse Auger Screen ................................................................... 11
Change Waste Inlet ....................................................................... 11
Waste Outlet Line .......................................................................... 12
Plumbing Connections .................................................................. 12
Water Supply Connection ............................................................. 12
Routing Water Flow ....................................................................... 12
Electrical Connections ............................................................................... 13
Operating Instructions
Pre-Operating ................................................................................ 14
Operating Instruction ..................................................................... 15
Operating Waste Xpress System .................................................. 16
Operational Tips ............................................................................ 16
Cleaning Instruction ................................................................................... 17
Troubleshooting
System Troubleshooting ................................................................ 18
Disposer Troubleshooting ............................................................. 21
Waste Xpress Troubleshooting ...................................................... 22
Wiring Diagrams
Model No. WX-101A-3 (208/230V, 3 phase) .................................. 24
Model No. WX-101A-4 (380/460V, 3 phase) .................................. 26
Motor Wiring Diagram ................................................................................ 28
3
Warranty
WASTE XPRESS SYSTEM LIMITED WARRANTY
The InSinkErator® Waste Xpress®, disposer and control centers are warranted against defects in material and workmanship for one year from the date of installation. The warranty includes parts and labor, provided an InSinkErator Factory Authorized Service Center performs the service. This warranty does not apply if the failure is due to: faulty or improper electrical installation, faulty or improper plumbing installation, product abuse or misuse, accidental damage, clogged drain lines, improperly sized unit (as specified by InSinkErator).
Introduction/Typical Installation
INTRODUCTION
The InSinkErator® Waste Xpress® is a Foodservice kitchen waste reduction system that utilizes a standard Foodservice disposer in line with the Waste Xpress dewatering system. The kitchen waste is ground through the disposer then transferred to the Waste Xpress where it is compressed. After the waste is compressed, the liquids are sent down the drain line and the solid waste exiting the Waste Xpress is 85% less in volume (see Figure 1 for typical installation).
Important – These installation instructions are for the benefit of the installing contractor. InSinkErator and/or InSinkErator Factory Authorized Service Centers do not make original installations. For technical information not covered in these instructions, contact the supplier, an InSinkErator Field Sales Representative, or InSinkErator Foodservice Sales and Service at 1-800-845-8345.
Syphon Breaker
Sink Bowl
TYPICAL INSTALLATION
A typical Waste Xpress installation incorporates the following connections (see Figure 1):
• Waste Xpress
• Disposer
• Control Center
• Syphon breaker
• Solenoid valves (2)
• Water shut off valve
• Bowl or trough
• Flow control valve
• Cold water (sink or trough)
• Hot water (Waste Xpress)
Cold Water Solenoid Hot Water Solenoid Waste Xpress
Disposer
Figure 1. Typical Installation
WX-101A Controller
1-1/2" min
(38.1 mm
min)
Flow Control Valve
10 max
(3.1 m max)
4
Shut Off Valve
(supplied by others)
1" min
(25.4 mm min)
Waste Xpress Features
FEATURES
COMPACT SIZE
The Waste Xpress® is designed to fit under a 34" high commercial kitchen table.
WASTE REDUCTION
Reduces volume by 85%.
SAFETY INTERLOCK
The Waste Xpress is equipped with safety interlock on the discharge chute (see Figure 2). This interlock prevents the system (disposer & Waste Xpress) from operating unless the discharge chute is properly seated.
DRAIN CONNECTIONS
• Water outlet should be routed directly to a floor drain (and as close to the Waste Xpress as possible).
• The 2" NPT waste inlet connection can be mounted on either side.
• The 2" NPT water outlet connection can be mounted on either side.
• For trough or high water flow applications, connect both Water Outlet connections for optimum cabinet drainage.
• All drain lines must be a minimum 2" NPT in diameter.
CONSTRUCTION
Stainless steel construction (for physical size see Figure 3).
WASTE MIX
The Waste Xpress can process non-food waste such as paper, light and rigid plastic or food wrappings when mixed with a minimum of 50% food waste.
PROPERTY DAMAGE
Plastic wrap, cans, silverware, rubber, glass and crockery cannot be processed.
Safety Interlock
Terminal Connection
Waste Inlet (either side )
Waste Outlet (either side )
2"
(50.8 mm)
NPT Outlet
(Either Side)
12-1/8"
(308.0 mm)
(50.8 mm)
NPT Inlet
(Either Side)
Leveling Foot
Adjustment Range
2-3/4"
(69.9 mm)
Figure 2.
15"
(381 mm)
8-5/8"
(219.1 mm)
1-5/8"
(41.3 mm)
27-3/8"
(695.3 mm)
2"
7-7/8"
(200.0 mm)
21-3/4"
(552.5 mm)
14-1/2"
(368.3 mm)
8-1/8"
(206.4 mm)
Electrical Connection Cover
8"
(203.2 mm)
(682.6 mm)
21-1/8"
(536.6 mm)
18-3/4"
(476.3 mm)
(850.9 mm)
26-7/8"
33-1/2"
9-1/8"
(231.8 mm)
(12.7 mm)
Hot Water Inlet
1/2"
(12.7 mm)
Electrical Inlet
1/2"
Figure 3. Waste Xpress Dimensions
5
WX-101A Control Features/Mounting Control Center
The WX-101A Control Center is UL
®
approved for use with InSinkErator Waste Xpress food waste reduction systems. The control center operates the disposer and Waste Xpress. Its main functions are:
• To start and stop the disposer/Waste Xpress system.
• To reverse the direction of the disposer motor automatically upon restart.
• To start the water flow to the disposer.
• To allow water flow for several minutes to flush the drain line after the disposer is turned off.
Model Part No. Voltage Phase
WX-101A-3 14479B 208/230V 3
WX-101A-4 14479C 380/460V 3
Table 1. Electrical Specifications
FEATURES
SINGLE BUTTON OPERATION Disposer and Waste Xpress are controlled by simple ON/OFF button operation.
AUTOMATIC REVERSE The disposer motor will reverse its direction of rotation automatically upon restart. To avoid motor damage, a delay feature prevents reversing until the post flush is complete.
WATER SHUTOFF DELAY (POST FLUSH) After the motor is turned off, the water continues to flow for up to 10 minutes. The length of this post flush is controlled by the water shutoff delay timer. The post flush helps ensure that ground food waste is flushed out of the drain line.
ELECTRICAL SHOCK
• Ensure that Waste Xpress voltage and phase match that of the electrical supply, control center & disposer. Check nameplate for specification.
• Electrical connections should be made by a qualified electrician and should comply with all local codes.
• Turn off electrical supply to Waste Xpress, control center & disposer before attempting to work on it. Test with a volt meter or circuit tester to ensure that power is off.
• Do not operate unit with panels removed.
• All components (disposer, WX, control center and solenoids) must be carefully and permanently grounded.
• A properly fused disconnect must be installed at Waste Xpress, control center & disposer electrical supply source.
• Use only NEMA 4 watertight electrical connectors when connecting to junction box.
MOUNTING THE CONTROL CENTER
Use the flanges at the back of the control center enclosure and only mount panel in the upright vertical position (door hinge is on the left). See Figure 4.
Locate control center within sight of disposer per local codes.
If box is mounted to the sink table, recess the box so that the buttons do not extend beyond the table’s edge (see Figure 4).
AUTOMATIC TIMED DISPOSER SHUTOFF This water saving feature allows the system to run for 10 minutes before it automatically shuts off and must be manually restarted.
LINE DISCONNECT SWITCH The switch on the front panel of the control center disconnects the line voltage. It interlocks with the front cover so that the cover cannot be opened unless the switch is in the off position.
LOW VOLTAGE CONTROL Control operates on a 24 V solid state control circuit.
ENCLOSURE Stainless steel NEMA 4 construction.
WX TIMER HOT WATER SPRAY ADJUSTABLE Factory set for 2 minutes off 10 second on controls hot water spray for cleaning of screen.
9-7/8"
(250.8 mm)
8-1/4"
(209.6 mm)
15-1/8"
(384.2 mm)
Figure 4. Control Center Dimensions
14"
(355.6 mm)
6
15-3/4"
(400.1 mm)
5-1/4"
(133.4 mm)
5-5/16"
(134.9 mm)
6-3/4"
(171.5 mm)
1" (25.4 mm)
Installing Disposer
PERSONAL INJURY
• For safe operation, The minimum required distance from the table top or trough to the mounting flange
is 6 inches for standard body disposers (as specified by UL). See Figure 5.
• Moving shredder parts may cause serious injury if a hopper or cone is not properly installed.
PROPERTY DAMAGE
To avoid excess vibration, InSinkErator recommends a minimum countertop thickness of 16 gage stainless steel.
DISPOSER MOUNTING
The disposer can be mounted to the sink or trough using a standard InSinkErator mount or an InSinkErator mounting adaptor.
CLEAN THE DRAIN LINE
With a drain line auger, clear away all hardened waste material in the horizontal drainpipe running from the drain trap to the main waste line.
6" min. (152.4 mm min.)
Figure 5.
NOTE: The InSinkErator #5 Sink Flange can not be used with the Waste Xpress system.
NOTE: InSinkErator must approve attachment to a non-InSinkErator sink.
7
#6 Collar Adaptor
(1) Mounting Flange
(2) Mounting Gasket
(3) Flat Gasket
Disposer Body Flange
1/4” Screw
#7 Collar Adaptor
(1) Mounting Flange
(2) Mounting Gasket
1/4” Screw
Disposer Body Flange
#7 Collar Adaptor
(1) Mounting Flange
(2) Mounting Gasket
1/4” Screw
Disposer Body Flange
InSinkErator Mounting Assemblies
STANDARD MOUNTING ASSEMBLY
1. Place mounting flange (1) over the existing collar adaptor connection lip or sink bowl flange (this may require some force).
2. Push the mounting flange up out of the way and fit the groove in the mounting gasket (2) onto the connection lip. Make sure the gasket is fully seated on the flange.
3. Push the mounting flange down over the mounting gasket, fitting the threaded mounting flange fasteners into the recesses in the top of the mounting gasket.
#6 Collar Adaptor
(1) Mounting Flange
(2) Mounting Gasket
(3) Flat Gasket
Disposer Body Flange
1/4” Screw
4. From the bottom, insert two screws through opposite sides of the flat gasket (3) and mounting flange, into the threaded fasteners in the existing flange. The flat gasket is used only in the #6 mounting assembly. The screws should protrude about 1/4" below the mounting gasket.
5. Position the disposer beneath the mounting gasket and raise it to engage the two protruding screws in the disposer body flange keyhole slots. Secure the remaining screws and position the disposer correctly for the plumbing connections. If disposer legs are included, adjust the legs to support the disposer.
#7 Collar Adaptor
(1) Mounting Flange
(2) Mounting Gasket
Disposer Body Flange
1/4” Screw
Figure 6. # 6 Mounting Assembly Figure 7. #7 or Sink Bowl Mounting Assembly
SPECIAL INSINKERATOR MOUNTING ASSEMBLIES
When installing an InSinkErator Foodservice disposer to a non-InSinkErator sink bowl, a special mounting adaptor kit is required. The special mountings are described in the Mounting Adaptor Selection Guide (for more information, call 1-800-845-8345 or go to www.insinkerator.com). Figures 8-10 show examples of non-InSinkErator style sinks. (Mounting instructions are included in each special mounting adaptor kit.)
Figure 8. Outward Flange
Figure 9. Inward Flange Figure 10. Straight Flange
8
45˚ bend shown
(max of 4 can be used)
Installing the Waste Xpress
Figure 11. Top View
Disposer
Sink Bowl
1-1/2"
(38.1 mm)
Syphon Breaker
1-1/2" min
(38.1 mm
min)
Cold Water Solenoid Hot Water Solenoid Waste Xpress
3"
(76.2 mm)
1" min
(25.4 mm min)
Figure 12. Typical Installation Diagram
WX-101A Controller
Flow Control Valve
10 max
(3.1 m max)
9
Shut Off Valve
(supplied by others)
Installing the Waste Xpress
WASTE XPRESS LOCATION
NOTE: Prior to installing the Waste Xpress the
disposer and control center should be installed as specified within this manual.
• Position Waste Xpress within 10 feet of the disposer outlet flange. A maximum of four (4) 90º elbows can be used between the disposer and Waste Xpress
(prefer 45º elbow).
• Level Waste Xpress by turning the legs in or out
with a wrench. Place a level on top of the unit.
ELECTRICAL SHOCK
• Ensure that Waste Xpress voltage and phase match that of the electrical supply, control center & disposer. Check nameplate for specification.
• Electrical connections should be made by a qualified electrician and should comply with all local codes.
• Turn off electrical supply to Waste Xpress, control center & disposer before attempting to work on it. Test with a volt meter or circuit tester to ensure that power is off.
• Do not operate unit with panels removed.
• All components (disposer, WX, control center and solenoids) must be carefully and permanently grounded.
• A properly fused disconnect must be installed at Waste Xpress, control center & disposer electrical supply source.
• Use only NEMA 4 watertight electrical connectors when connecting to junction box.
7. Connect wire bundle between WX-101A and Waste Xpress unit as detailed in wiring diagram. Door interlock connections are #3 and #95. Replace terminal cover.
8. Wire per local electrical codes and install using NEMA 4 watertight electrical connectors (not supplied).
9. Install disposer terminal box cover and secure with retaining screw.
10. Secure WX-101A cover with locking clamps.
ELECTRICAL SHOCK
Do not pinch or damage the electrical wires when installing the terminal box.
WX
Terminal
WX Auger Motor
3 Phase
WX Magnetic
Interlock
Cold Water Solenoid
(Disposer)
Hot Water Solenoid
(WX Spray)
Disposer To See Diagrams Line
T1, T2, T3 To T1, T2, T3 Line
3, 95 To 3, 95 24V
WX-101A
Terminal
4, 13 24V
7, 18 24V
Voltage
ELECTRICAL CONNECTIONS
The Waste Xpress system requires power only to the control center. The control center powers the disposer and Waste Xpress.
1. Remove retaining screw and disposer electrical cover.
2. Open control center cover by loosening locking clamps securing it.
3. Remove terminal cover from Waste Xpress (see Figure 13).
4. Connect incoming power line to electrical door disconnect switch in WX-101A.
5. Connect disposer motor leads to terminal block locations.
6. Connect cold water solenoid to appropriate terminals 4 and 13. Connect hot water solenoid to terminal 18 and 7.
Figure 13.
Auger
Screen
Waste Outlet
Figure 14. Cover Removed
10
Terminal
Cover
Captive
Fasteners
Waste Inlet
Plumbing Connections
PROPERTY DAMAGE
Water connections must comply with all local plumbing codes.
WASTE INLET LINE
Connect the disposer outlet flange as close as possible and with as few as possible 90° elbows to the Waste Xpress inlet.
NOTE: The maximum allowable distance between the disposer outlet flange and the Waste Xpress inlet is 10 feet with a maximum of four (4) 90° elbows.
1. Connect the disposer outlet to the Waste Xpress inlet using 2" NPT plumbing. 3 HP will require 3" outlet adapter. The run between the disposer and Waste Xpress should have 1/4" slope per foot and must comply with all local codes.
NOTE: All horizontal runs should be as short as possible (not to exceed 10 ft.), with an approximate fall of 1/4" per foot.
TO REVERSE AUGER SCREEN:
A. Holding both handles remove discharge chute
of the Waste Xpress by tilting it upward (see Figure 13).
B. Remove auger-bearing bracket by sliding the two
captive fasteners inward and then pull
bracket upward (see Figure 14).
C. Lift auger and screen up and then out
(see Figure 14).
D. Remove auger from screen by lifting up
(see Figure 15).
E. Remove four nuts and washers holding the top
portion of the auger screen to the bottom portion (see Figure 16).
F. Rotate bottom portion of the auger screen 180°
and secure to top portion with four nuts and washers (see Figure 17).
Figure 15.
Figure 16.
Figure 17.
Inlet
Nuts &
Washer (4)
Auger
Screen
TO CHANGE WASTE INLET SIDE ON WASTE XPRESS:
A. Remove four screws holding inlet fitting and
gasket in position (see Figure 18).
B. Remove four screws holding the cap and gasket in
position (see Figure 18).
C. Install gaskets, cap and inlet fitting on reverse side
and secure with appropriate screws.
Figure 18.
11
Waste
Outlet
Waste
Inlet
Plumbing Connections
WASTE OUTLET LINE
Connect a 2" drain line to the Waste Xpress waste outlet as specified per local codes (see Figure 18 for water outlet location).
InSinkErator recommends that the water outlet empties into a floor drain.
If the water outlet connection on the Waste Xpress needs to be switched to the other side, complete the following:
• Remove the four screws holding the cap and gasket in
position (see Figure 18).
• Install gasket, cap and inlet fitting on reverse side
and secure with appropriate screws.
NOTE: The Waste Xpress system should not be plumbed directly into a small inside grease trap. The unit can be plumbed through a large exterior grease trap.
PLUMBING CONNECTIONS
The syphon breaker is supplied with all Waste Xpress systems (packed separately).
Syphon breaker must be installed above the sink flood plane per local plumbing codes. Check direction of water flow arrows.
The solenoid valve is supplied with a 24 V coil.
• The flow control valve regulates all cold water flowing
into the disposer and Waste Xpress. This conserves water and prevents overloading.
WATER SUPPLY CONNECTIONS
When connecting the incoming water supply to the disposer, sink bowl and Waste Xpress, use as few elbows and tees as possible.
All cold water line fittings are 1/2" NPT except the sink bowl nozzles which are 1/2" compression. Use 1/2" compression fitting to connect hot water to Waste Xpress.
Install the flow control valve, water solenoid valve, and syphon breaker according to the direction of the arrows marked on each valve body.
NOTE: In-line hot and cold shutoff valves are recommended close to the Waste Xpress system for ease of service.
ROUTING WATER FLOW
Connect cold water only to disposer, bowl, or trough.
Connect hot water only to Waste Xpress for hot water spray nozzles.
In a trough system, route all water flow to the end of the trough to flush food waste.
PROPERTY DAMAGE
System has hot water spray that must be connected. Fresh water connection to the Waste Xpress must be hot water only. Failure to use hot water may clog system and result in malfunction.
Sink Bowl
Disposer
Figure 19. Typical Installation Diagram
WX-101A Controller
Syphon Breaker
1-1/2" min
(38.1 mm
min)
Flow Control Valve
10 max
(3.1 m max)
Cold Water Solenoid Hot Water Solenoid Waste Xpress
Shut Off Valve
(supplied by others)
12
1" min
(25.4 mm min)
Electrical Connections
ELECTRICAL SHOCK
• Turn off all electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• All Installation work must conform to local plumbing and electrical codes.
• All components (disposer, WX, control center and solenoids) must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.
• The control center’s door disconnect must be in the off position before the panel door can be opened. Power is still present at the disconnect until power is turned off at the electrical supply source.
LINE VOLTAGE
Connect the incoming line power to the electrical disconnect switch and connect the disposer motor to labeled terminal blocks in the control center. Use the appropriate voltage and phase wiring diagram(s) in the Wiring Diagram section at the end of this manual. A wiring diagram is also located on the inside door of the control center. Wire the disposer motor for correct voltage using the connection diagram inside the motor terminal box.
PROPERTY DAMAGE
• Ensure that control center voltage and phase match the disposer motor and electrical supply. Check nameplates on disposer and control center for voltage and phase specifications.
• Refer to the control center wiring diagrams in this manual for correct connection.
• Use NEMA 4 watertight electrical connectors (not supplied) when making electrical connections to the control center.
COLD WATER SOLENOID VALVE
One 24 V cold water solenoid valve is supplied with control centers. Connect solenoid valve to terminals 4 and 13. Supplied flow control valve is to be connected to cold water line.
Wire per local electrical code using NEMA 4 water-tight electrical connections.
HOT WATER SOLENOID VALVE
One 24 V hot water solenoid valve is supplied with control centers. Connect solenoid valve to terminals 7 and 18. No flow control valve is to be used on hot water line. Use 1/2" compression fitting to connect hot water line to Waste Xpress.
LOW VOLTAGE
The WX-101A control center uses low voltage (24 V) to operate contactor coils, solid state control circuit, push buttons, and solenoid valves. Red wires denote a 24 V circuit.
PERSONAL INJURY
Disconnect electricity at line disconnect switch before servicing system.
13
Operating Instructions
PRE-OPERATION TEST
Before operating the Waste Xpress complete the following steps to ensure the unit has been properly installed.
1. Ensure plumbing and electrical connections are secure.
2. Turn on incoming cold water supply to disposer and hot water supply to the Waste Xpress.
3. Check to make sure auger and screen are seated on auger drive hub, positioned correctly, and fasteners on upper bearing bracket are installed and engaged correctly prior to starting.
4. Ensure that the discharge chute is fitted securely in position.
5. Turn on incoming power to disposer and Waste Xpress.
NOTE: Use of the electrical door disconnect knob on the WX-101A control panel will result in a 30 second delay before the system can be restarted. You must wait 30 seconds after reactivation of the line disconnect switch before system will restart.
PERSONAL INJURY
If system does not shut down when front cover/discharge chute is removed, interlock may not be wired correctly. See Troubleshooting section for corrective action.
ELECTRICAL SHOCK
Turn off electrical supply to Waste Xpress, control
center and disposer before attempting to work on it. Test with a volt meter or circuit tester to insure that power is off.
6. Push start button on the control center (see Figure 20). The WX-101A and disposer will run and cold water will flow into the disposer.
7. Observe auger rotation by looking up into discharge chute; auger should rotate clockwise (when viewed from above). See Figure 21.
NOTE: If auger rotates counter-clockwise, turn off main power supply, wait 60 seconds, then restart. If auger continues to rotate counter-clockwise (when viewed from above), unit must be re-wired. Turn off main power. On three phase Waste Xpress interchange leads L1 and L2. Restart.
8. Make sure cold water is flowing into disposer.
9. Make sure hot water to Waste Xpress spray nozzles is cycling. Factory set cycle is 10 seconds on and 2 minutes off.
10. Press stop button to stop disposer and Waste Xpress. Steam from chute should be evident.
11. Restart system and remove front cover/discharge chute. Waste Xpress and disposer should turn off automatically if interlock switch is functioning properly. Water will continue to flow into disposer.
Start Stop
Figure 20.
Rotation of Auger
Figure 21.
12. Replace front cover/discharge chute and restart system.
14
Operating Instructions
TO START
1. Check to ensure disposer is free of foreign objects.
2. Ensure power is on.
3. Push start button. Disposer and Waste Xpress will run and water will flow into disposer
TO STOP
1. Push stop button. System will stop.
2. Water may continue to flow into disposer for up to
10 minutes, per the time set on the water shutoff delay timer. This post-flush clears the drain lines of food waste.
WATER SHUTOFF DELAY ADJUSTMENT
This water shutoff delay is adjustable from 30 seconds to 10 minutes (see Figure 23). Set water shutoff delay for at least 2 minutes on trough systems.
PERSONAL INJURY
To adjust the water shutoff delay, disconnect the electrical power to the control panel and open the control center door.
Locate the water shutoff delay at the top of the printed circuit board in the WX-101A (see Figure 22). Set the dip switches for the desired water shut off delay. Use the guide printed on the circuit board to set minutes of delay (also see Figure 23). The dip switches should be moved to match the filled in areas of the guide.
NOTE: Line disconnect should not be turned off between usage.
AUTOMATIC TIMED DISPOSER SHUTOFF
This water saving feature allows the system to run for 10 minutes before it automatically shuts off and must be manually restarted.
NOTE: This feature is set in the manual position at the factory. To activate the automatic timed system shutoff, disconnect the electric power to the control center, then open the control center door. Locate the Dip Switch Module at the top of the circuit board (see Figure 22). Move the #5 dip switch from MANUAL to AUTOMATIC. The system now automatically shuts off 10 minutes after it starts.
Figure 22.
30 Second Delay:
Dip Switches 1, 2, 3, pushed down, Switch 4 pushed
1
up.
2 3 4
10 Minute Delay: Dip Switches 1, 3, 4 pushed up position, Switch 2 pushed down
Figure 23. Time Delay Setting Examples
1
2 3 4
MANUAL
AUTOMATIC
MANUAL
AUTOMATIC
15
Operating Instructions
OPERATING WASTE XPRESS SYSTEM
1. Make sure there are no foreign objects in disposer grind chamber. Do not pre-load disposer with food waste prior to starting.
2. Place 10 gallon waste bin under discharge chute.
3. Push start button on control center. Waste Xpress and disposer will run and water will flow into disposer.
4. Feed food waste into disposer in a steady, continuous flow. Waste will exit discharge chute and drop into waste bin.
NOTE: Once all waste has been fed into disposer, allow approximately 2 minutes for system to clear. This will allow system to flush itself prior to system shutdown.
5. Press Stop button to stop system.
PROPERTY DAMAGE
Do not insert: string, metal, glass, cans, silverware, dishes, cloth napkins or large quantities of grease or oil into the disposer.
PERSONAL INJURY
Do not dispose of hot liquids such as grease, oil and syrup into disposer.
OPERATIONAL TIPS
• Ensure a steady stream of cold water runs into the
disposer while it is operating.
• Do not overload the disposer or turn it off with food
waste inside the grind chamber (run the disposer and water for three minutes after the final load to flush away all food waste).
• Clean auger and auger screen, bearing bracket, and
discharge chute daily by running through dishwasher.
StopStart
Figure 24.
16
Cleaning Instructions
PERSONAL INJURY
Wait until auger paddles stop before cleaning Waste Xpress.
1. Press stop button on control center to stop system (disposer & Waste Xpress).
2. Holding both handles remove discharge chute by tilting it upward (see Figure 25).
3. Remove auger-bearing bracket by sliding the two captive fasteners inward and then pull bracket upward (see Figure 26 and 27).
4. Lift auger and screen up and then out (see Figure 26).
5. Remove auger from screen by lifting it up and out (see Figure 28).
6. Rinse auger, screen, auger compartment and discharge chute. Auger, screen and discharge chute are dishwasher safe and should be washed daily. Flush inlet and outlet with a fresh water supply to keep the drain lines clean.
7. Install auger into screen then place screen over drive.
8. Ensure that the auger drops into position.
Discharge
Chute
Figure 25.
Auger Screen
Figure 26.
Captive
Fasteners
9. Secure bearing bracket with captive fasteners.
10. Install discharge chute by placing bottom, front portion in first and then tilting back and downward.
Figure 27. Bearing Bracket
Figure 28.
17
Troubleshooting
ELECTRICAL SHOCK
• Disconnect power before servicing.
• Do not bypass interlock switch.
Wait until auger paddles stop before servicing Waste Xpress.
PERSONAL INJURY
Troubleshooting for problems other than what is listed below should be performed by a qualified service person. Troubleshooting performed by untrained personnel could result in electrical shock or damage to the Waste Xpress, disposer and/or Control Center.
SYSTEM TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
The Waste Xpress, disposer and water do not turn on.
The disposer will not start or stops while grinding, but the Waste Xpress and water operate properly.
The Waste Xpress, disposer and water appear to run however no solid waste is ejected from the discharge chute of the Waste Xpress.
• Electrical supply turned off.
• Fuse blown or circuit breaker tripped at power supply.
• Discharge chute of Waste Xpress not seated properly.
• Waste blocking safety interlock.
• Control circuit fuse (FNA2) blown.
• 24 V power from control center not present.
• Line Disconnect switch on control not in the "on" position.
• Line Disconnect switch on control is defective.
• Start switch on control center is defective.
• Stop switch on control center is defective.
• Dip switch settings on circuit board in control center may not be to specification.
• The disposer overload protector tripped.
• The disposer jammed.
• Auger is not sufficiently primed with waste after cleaning.
• Insufficient waste in waste line.
• Auger screen is not orientated correctly (discharge pan opening is facing back wall of cabinet - all waste is falling into cabinet and exiting unit via drain).
• Auger turning in wrong direction.
• Turn on electrical supply.
• Replace fuse or reset circuit breaker.
• Reinstall chute to ensure proper fit.
• Remove waste from safety interlock.
• Replace fuse.
• Call for service.
• Turn to "on" position. Wait 15-20 seconds before attempting at starting system to allow control to perform "self test."
• Call for service.
• Call for service.
• Call for service.
• Call for service.
• Press stop button on control center and press red reset button on disposer. Note: Button should be depressed until it
"clicks." You may need to let disposer cool down before setting.
• Press stop button on control center and follow direction for dejamming (supplied with disposer).
• Allow unit to run longer to prime itself.
• Waste will exit when more waste is added.
• Reverse auger screen orientation 180°. Pan opening must face front of machine and screen intake must fit over waste inlet on side of cabinet.
• Three phase - switch leads L1 and L2.
18
PROBLEM POSSIBLE CAUSE SOLUTION
Water backs up into disposer (does not drain).
Troubleshooting
SYSTEM TROUBLESHOOTING
• The auger and screen plugged.
• Auger not turning.
• Plumbing line between disposer and Waste Xpress clogged.
• Remove plug.
• Ensure that auger is seated properly and that auger belt in place. Check motor.
• Remove clog.
Waste Xpress, disposer and water will start when "start" button is pushed but shuts down when start button is released.
Waste Xpress stops unexpectedly. • Discharge chute misaligned.
Water exits Waste Xpress at front of cabinet.
Waste Xpress does not run, but disposer and water run.
• Insufficient time allowed after Line Disconnect switch on control center is turned to the "on" position
• 24 V power from control center (control circuit) is low or not present.
• Mechanical interlock on disposer reversing contactors is defective.
• Fuse blown or circuit breaker tripped at power source.
• 24V power from control center (control circuit) is low or not present.
• Operation mode on circuit board in control center is set for 10 minute automatic shutdown.
• Stop button on control center has been pushed.
• Line Disconnect switch has been turned to "off" position.
• Drain line has clog.
• High water level.
• Contactor defective.
• Waste Xpress overload will not reset.
• Auger motor defective.
• Allow 15-20 seconds prior to attempting system start up (at start switch) after turning Line Disconnect switch to the "on" position.
• Call for service.
• Call for service.
• Reinstall discharge chute to ensure proper fit.
• Replace fuse or reset circuit breaker.
• Call for service.
• Call for service.
• Push start button on control center.
• Turn to "on" position. Wait 15-20 seconds before attempting at starting system to allow control to perform "self test". Note: Line Disconnect switch is only
intended for use in the event of control center servicing.
• Clear drain.
• Add second waste outlet drain connect from Waste Xpress cabinet to sewer connection (recommended for trough applications).
• Verify system has 5 gpm flow control and shut off valve installed. Install if missing.
• Call for service.
• Call for service.
• Call for service.
19
PROBLEM POSSIBLE CAUSE SOLUTION
No water spraying onto auger screen.
Troubleshooting
SYSTEM TROUBLESHOOTING
• Solenoid valve clogged.
• Water turned off.
• Solenoid valve defective.
• Spray nozzles clogged.
• Timer defective.
• Timer not set properly.
• Solenoid valve installed incorrectly.
• Remove clog.
• Turn on water.
• Call for service.
• Replace nozzles.
• Call for service.
• Call for service.
• Reinstall solenoid valve so arrow is pointing in correct direction.
Water flows continuously before controls are turned on.
Overload protector trips frequently. • Disposer is overloaded with
Cold water shuts off when Waste Xpress shuts off.
• Solenoid valve is stuck open.
• Solenoid valve installed incorrectly.
• Solenoid valve is wired incorrectly.
• Timer is defective.
• Timer is not set properly.
• Solenoid valve is defective.
• Post flush setting in control center is not correct.
food waste.
• System being shut down using Line Disconnect switch on control center.
• Post Flush settings on circuit board in control center are not to specification.
• Call for service.
• Reinstall the water solenoid valve with the arrow on the valve pointing in the direction of the water flow.
• Call for service.
• Call for service.
• Call for service.
• Replace solenoid valve.
• Call for service.
• Do not overload disposer with excessive amounts of food waste.
• Use stop and start push buttons. Line Disconnect switch is only de-activated when system maintenance is required.
• Call for service.
20
Troubleshooting
DISPOSER TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Disposer motor will not start and water does not flow.
Disposer does not reverse direction. • Control center has been reactivated
• No incoming line power.
• Line disconnect switch is not on.
• Line disconnect switch has been reactivated and 30-second delay has not yet expired.
• Line Disconnect switch on control is defective.
• Start switch on control is defective.
• Stop switch on control is defective.
• Dip switch settings on circuit board in control center may not be to specification.
• Control circuit fuse FNA2 is blown.
• 24 V power from control center (control circuit) is low or not present.
before post-flush delay has expired.
• Turn line power on.
• Turn line disconnect to "on" position. Wait 15-20 seconds before attempting to start system to allow control to perform "self test."
• Wait 30 seconds and try starting again.
• Call for service.
• Call for service.
• Call for service.
• Call for service.
• Replace fuse.
• Call for service.
• Wait until post-flush is complete and try again.
Disposer motor stops while grinding but water continues to flow.
Disposer will not start but water flows.
Water flows constantly before start button is pushed.
Overload trips frequently. • Disposer overloaded. • Do not overload disposer with excess
• Control center wired for automatic shut-off.
• Disposer is jammed.
• Disposer motor overload protector has tripped.
• Overload protector on the disposer may have tripped.
• Disposer is jammed.
• Water solenoid valve is installed backward.
• Press start button. If disposer runs for 10 minutes then shuts off, the automatic shutoff is active. If the manual setting is desired, change indicated in the feature section.
• Press stop button and follow directions for dejamming in disposer installation manual.
• Press stop button. Locate red reset button on front of disposer electrical cover. Press to reset. If motor had been running, wait five minutes for the motor and overload to cool down.
• Press stop button. Locate red reset button on front of disposer electrical cover. Press to reset. If motor had been running, wait five minutes for the motor and overload to cool down.
• Press stop button and follow directions for dejamming that were supplied with the disposer.
• Water flow should be in the direction of the arrow on valve.
amounts of garbage and water.
21
PROBLEM POSSIBLE CAUSE SOLUTION
Auger runs in counterclockwise (CCW) direction.
Troubleshooting
WASTE XPRESS TROUBLESHOOTING
• Power to auger motor reversed. • Reverse motor leads to auger motor or switch L1 and L2 connections on Waste Xpress terminal block. Auger must run in clockwise direction.
Unit does not shut off with cover off of Waste Xpress unit.
Hot water spray is cold. • Incorrectly plumbed.
Hot water spray does not work. • Incorrectly wired. • Check connections on WX-101A #7 to
Auger reverses direction on each re-start.
Waste Xpress unit will not start. • Incorrect wiring.
Water shuts off when unit shuts off. • Improper dip switch setting
Repetitive "hammering" sound coming from Waste Xpress unit while running – no waste exiting unit at discharge chute.
Waste line clogs between disposer and Waste Xpress unit.
• Waste Xpress Interlock not
operating properly.
• No hot water.
• Waste Xpress unit auger motor
has been wired into disposer motor circuit.
• Misaligned Interlock switch on chute.
• Safety interlock switch is defective.
(circuit board).
• Auger has become plugged – system
has either been "batch fed" or auger drive system has failed. Waste buildup causing auger to malfunction – not engaging with auger drive correctly.
• System is being "batch fed."
• System is being shut down
prematurely - not being allowed to properly clear itself of waste.
• Auger and screen not being cleaned
properly. Waste build up has hardened and created a clog over time.
• Auger is running in wrong rotation.
• Lack of cold water flowing
through system.
• Waste mix has a high fiberous
content (stringy food waste and/or cardboard).
• Check interlock switch #3 and #95 connections on WX-101A to Waste Xpress.
• Call for service.
• Connect solenoid on Waste Xpress unit to hot water source.
• Ensure hot water heater/source is functioning.
WX #18.
• Re-wire as shown in instructions.
• Check wiring.
• Check chute for tight fit.
• Call for service.
• Refer to Page 16 to refer to dip switch setting instructions.
• Shut system down and clean unit. Determine cause of plug.
• Feed waste at a moderate and even rate – do not attempt to process high volume all at one time.
• Allow system to run 3-5 minutes before shutting the sytem down to clear itself.
• Disassemble and clean the Waste Xpress unit a minimum of once per day.
• Call for service.
• Increase water flow to 5 gpm.
• Card board cannot be processed. Fiberous food waste should be balanced into the waste mix with other food waste products
22
Troubleshooting
WASTE XPRESS TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Waste Xpress unit is extremely wet. • Excessive moisture in waste being
processed or high volume of liquids being processed through system.
• No flow control valve in cold water line – full line flow from source being directed to system.
Water (non-vapor) exiting discharge chute while system is running.
Processed waste is draining from cabinet at outlet to sewer – no waste exiting Waste Xpress unit at discharge chute.
• High grease content in waste mix. Build-up on screen is not being cleaned sufficiently and is causing a "chimney" to form. Hot water spray cycle "on" time is insufficient to keep screen clean affecting water drainage.
• Auger is running in wrong rotation.
• Auger screen pan is facing back of machine – processed waste falling into base of cabinet and exiting at outlet.
• Slow down feed rate of waste to disposer while processing.
• Do not process large volumes of watery waste by itself - balance waste mix with other types of food waste and/or disposables
• Call for service.
• Call for service.
• Call for service.
• Reverse auger screen (see Cleaning Instructions section on page 17).
If the Waste Xpress remains inoperative after following this troubleshooting guide, contact InSinkErator’s service department at 1-800-845-8345 for the location of the nearest approved service agency.
23
Waste Xpress 208/230V, 3Phase System Wiring Diagram
ELECTRICAL SHOCK
• Turn off the electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• Installation must conform to local electrical codes.
• All components (disposer, WX, control center and solenoids) must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.
120 V
208/230 V
1-phase 3-phase
1/2 to 2 HP
PROPERTY DAMAGE
• Ensure that the control center voltage and phase match the disposer motor and electrical supply. Check nameplates on disposers and control centers for voltage and phase specification.
• The disposer motor wiring connection is shown in the disposer terminal box.
Call Toll Free 1-800-845-8345 for the nearest InSinkErator Authorized Service Agency or to reach Technical Support.
24
WX101A-3 208/230V 3Phase Electrical Connections
25
Waste Xpress 380/460V, 3Phase System Wiring Diagram
ELECTRICAL SHOCK
• Turn off the electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• Installation must conform to local electrical codes.
• All components (disposer, WX, control center and solenoids) must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.
120 V
380/460 V
1-phase 3-phase
1/2 to 2 HP
PROPERTY DAMAGE
• Ensure that the control center voltage and phase match the disposer motor and electrical supply. Check nameplates on disposers and control centers for voltage and phase specification.
• The disposer motor wiring connection is shown in the disposer terminal box.
Call Toll Free 1-800-845-8345 for the nearest InSinkErator Authorized Service Agency or to reach Technical Support.
26
WX101A-4 380/460V 3Phase Electrical Connections
27
Motor Wiring Diagram
Figure 29. 208-230 volt - 3 Phase 460 volt - 3 Phase
28
Loading...