Ingersoll-Rand PE20X-XXX-XXX-XXXX, PE10X-XXX-XXX-XXXX, PE15X-XXX-XXX-XXXX, PE30X-XXX-XXX-XXXX User Manual

OPERATOR’S MANUAL
PEXX X
-XXX-XXX
-X
X
X
X
Pump Size
10 - 1” EXP Diaphragm Pumps 15 - 1- 1/2” EXP Diaphragm Pumps 20 - 2” EXP Diaphragm Pumps
30 - 3” EXP Diaphragm Pumps
Center Section
A - Aluminium
R - Polypropylene
S - Stainless Steel
Revision Level
Specialty Code 1 (Blank if no Speciality Code
)
B - Solenoid 12VDC
D - Solenoid 24VDC
A - Solenoid 120VAC
C - Solenoid 240VAC
G - Solenoid 12VDC ATEX H -
Solenoid 24VDC ATEX K - Solenoid 220VAC ATEX N - Solenoid with no coil P - Ported Motor (no major valve provided) S - Cycle Sensing on Major Valve
0 -
Standard Valve Block ( No Solenoid)
Specialty Code 2 (Blank if no Speciality Code
)
F - End of stroke feedback
E - End of stroke feedback + Leak Detection
L - Leak Detection
Special Testing
Testing for special testing options, please contact your nearest ARO Customer Service Representative or Distributor.
0 - No Option
PE10X-XXX-XXX-XXXX
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
PE15X-XXX-XXX-XXXX PE20X-XXX-XXX-XXXX PE30X-XXX-XXX-XXXX
READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
PUMP DATA
PE10X-XXX-XXX-XXXX is PE series 1” EXP Diaphragm Pumps with
electronic interface PE15X-XXX-XXX-XXXX is PE series 1- 1/2” EXP Diaphragm Pumps with electronic interface PE20X-XXX-XXX-XXXX is PE series 2” EXP Diaphragm Pumps with electronic interface PE30X-XXX-XXX-XXXX is PE series 3” EXP Diaphragm Pumps with electronic interface
GENERAL DESCRIPTION
This manual is supplemental information for the electronic interface options on the PE series of pumps. For complete pump installation, disassembly and reassembly, safety infor­mation, and other general pump information, please refer to the PD pump manual that was also included with the pump. This electronic interface includes options for solenoid control, end of stroke feedback, leak detection (diaphragm failure), cycle counting on the major valve, and a ported motor with no major valve for user-supplied control directly to the two diaphragm air chambers. Solenoid control allows the cycle rate of the pump to be con­trolled electronically. With Solenoid control, when the solenoid is energized, the pump strokes and dispenses the uid in one chamber. When the solenoid is de-energized, the pump strokes in the oppo­site direction, dispensing the uid in the other chamber. By providing continuous ON - OFF signals to the solenoid, the uid transfer rate may be increased or decreased remotely. End of stroke feedback can be used in conjunction with the solenoid valve to cycle the pump based upon completion of each stroke. The leak detection option incorporates an optical uid sensor in each air chamber to provide a signal when a diaphragm has failed and uid is leaking through the pump. The cycle counter option provides a closed contact output each time the pump completes a cycle. This option is not available combined with solenoid control. The ported motor with no major valve is provided as an op­tion for users who want to supply compressed air directly to each diaphragm and control the operation of the pump with their own external air controls
ELECTRONIC INTERFACE
RELEASED: 3-26-13 (REV. B)
MODEL DESCRIPTION CHART
.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX (800) 892-6276 © 2013 CCN 46750816
www.ingersollrandproducts.com
PARTS LIST / PEXXA-XXX-XXX-XXXX
Item Description
Spool
111
PE10A- XXX-XX X-X0XX, PE1 5A-XXX-
(
XXX-X0XX)
PE10A- XXX-XXX-XS XX, PE15A- XXX-
(
XXX-XSXX)
All PE10A, PE15A with Solenoid
PE20A- XXX-XX X-X0XX, PE3 0A-XXX-
(
XXX-X0XX)
PE20A- XXX-XXX-XS XX, PE30A- XXX-
(
XXX-XSXX)
All PE20A, PE30A with Solenoid
121
Sleeve
(PEXXA-XXX-XXX-XPXX)
(M6 x 1 - 6g x 20 mm)
Screw
134
(PEXXA-XXX-XXX-XPXX)
135 Valve Block
PE10A- XXX-XXX-XS XX, PE10A- XXX-
(
XXX-X0XX)
PE15A- XXX-XXX-XS XX, PE15A- XXX-
(
XXX-X0XX)
All PE10A with Solenoid
All PE15A with Solenoid
PE20A- XXX-XXX-XS XX, PE20A- XXX-
(
XX X-X0 XX, PE30 A-X XX- XX X-X SX X, PE30A-XXX-XXX-X0XX)
All PE20A, PE30A with Solenoid
403 Valve
(AII PEXXA with SoIenoid)
407 Adapter
(PE XXA-XXX-XXX-XAXX , P EXXA-XXX­XX X-X BX X, P EXX A-X XX- XXX -XC XX , PE XXA-X XX-XXX-X DXX, P EXXA-XXX ­XX X-XG XX , PEX XA- XXX -XX X-X HXX , PE XXA-XXX- XXX-X KXX, PEXX A-XX X­XXX-XNXX)
Part no
Qty
95835 (1)
95835-1 (1)
95835-2 (1)
95651 (1)
95651-1 (1)
95651-2 (1)
96323 (2)
96340 (4)
95942-3 (1)
95942-1 (1)
95942-6 (1)
95942-5 (1)
96334-1 (1)
96334-3 (1)
114102 (1)
96953 (1)
Item Description
410
411
413
414
(for Cycle Sensing)
Sensor
(PEXXA-XXX-XXX-XSXX)
Adapter
(PEXXA-XXX-XXX-XSXX)
(for Cycle Sensing)
Adapter Plate
(AII PEXXA with SoIenoid)
Coil ,120 VAC (
)
XAXX
Coil ,12 VDC
PXXXA-XXX-XXX-XBXX
( Coil ,240 VAC
PXXXA-XXX-XXX-XCXX
( Coil ,24 VDC
PXXXA-XXX-XXX-XDXX
( Coil, 12 VDC ATEX
PXXXA-XXX-XXX-XGXX
( Coil, 24 VDC ATEX
PXXXA-XXX-XXX-XHXX
( Coil, 220 VAC ATEX
PXXXA-XXX-XXX-XKXX
(
415 O-Ring
416 O-Ring
417 Screw
418 Tube
419 Seal
(AII PEXXA with Solenoid)
(AII PEXXA with Solenoid)
(AII PEXXA with Solenoid)
(AII PEXXA with Solenoid)
(AII PEXXA with Solenoid)
420 Snap Ring
421 Retainer
Magnet
425
(PEXXX-XXX-XXX-XSXX)
428 O-Ring
Solenoid Muer
429
(AII PEXXA with Solenoid)
(AII PEXXA with Solenoid)
(for Cycle Sensing)
(AII PEXXA with Solenoid)
PXXXA-XX X-XXX-
)
)
)
)
)
)
(AII PEXXA with Solenoid)
Part no
Qty
95276 (1)
96583 (1)
119380 (1)
116218-33 (1)
116218-38 (1)
116218-35 (1)
116218-39 (1)
117345-38 (1)
117345-39 (1)
117345-35 (1)
114103 (1)
114104 (1)
96728647 (2)
15309974 (1)
96957 (1)
Y147-43 (1)
96954 (1)
95275 (1)
Y325-13 (1)
116464 (1)
Page 2 of 16 PEXXP-XXX-XXX-XXXX (en)
PARTS LIST / PEXXS-XXX-XXX-XXXX
Item Description
Spool
111
PE 10S- XXX-XXX- X0XX , PE15S-XXX-
(
XXX-X0XX)
PE 10S-XXX-XXX -XSX X, PE1 5S-X XX-
(
XXX-XSXX)
All PE10S, PE15S with Solenoid
PE 20S- XXX-XXX- X0XX , PE30S-XXX-
(
XXX-X0XX)
PE 20S-XXX-XXX -XSX X, PE3 0S-X XX-
(
XXX-XSXX)
All PE20S, PE30S with Solenoid
121
Sleeve
(PEXXS-XXX-XXX-XPXX)
(M6 x 1 - 6g x 20 mm)
Screw
134
(PEXXS-XXX-XXX-XPXX)
135 Valve Block
PE 10S-XXX-XXX -XSX X, PE1 0S-X XX-
(
XXX-X0XX)
PE 15S-XXX-XXX -XSX X, PE1 5S-X XX-
(
XXX-X0XX)
All PE10S with Solenoid
All PE15S with Solenoid
PE 20S-XXX-XXX -XSX X, PE2 0S-X XX-
(
XX X- X0X X, PE30 S-XXX-X XX -XS XX , PE30S-XXX-XXX-X0XX)
All PE20S, PE30S with Solenoid
403
(AII PEXXS with SoIenoid)
Valve
407 Adapter
(PEXXS -XXX- XXX-X AXX, PEX XS-X XX­XX X-X BX X, P EX XS -XX X-X XX- XCXX, PE XXS -XXX-XXX -XDX X, PEX XS- XXX­XX X-XGXX , PE XXS-X XX- XXX -XHXX , PE XXS -XXX -XXX -XKX X, PE XXS -XXX ­XXX-XNXX)
Part no
Qty
95835 (1)
95835-1 (1)
95835-2 (1)
95651 (1)
95651-1 (1)
95651-2 (1)
96323 (2)
96340 (4)
95939-3 (1)
95939-1
(1)
95939-6 (1)
95939-5 (1)
96337-1 (1)
96337-3 (1)
114102 (1)
96953 (1)
Item Description
410
411
413
414
(for Cycle Sensing)
Sensor
(PEXXS-XXX-XXX-XSXX)
Adapter
(PEXXS-XXX-XXX-XSXX)
(for Cycle Sensing)
Adapter Plate
(AII PEXXS with SoIenoid)
Coil ,120 VAC (
)
XAXX
Coil ,12 VDC
PXXXS-XXX-XXX-XBXX
( Coil ,240 VAC
PXXXS-XXX-XXX-XCXX
( Coil ,24 VDC
PXXXS-XXX-XXX-XDXX
( Coil, 12 VDC ATEX
PXXXS-XXX-XXX-XGXX
( Coil, 24 VDC ATEX
PXXXS-XXX-XXX-XHXX
( Coil, 220 VAC ATEX
PXXXS-XXX-XXX-XKXX
(
415 O-Ring
416
417 Screw
418 Tube
419 Seal
(AII PEXXS with Solenoid)
(AII PEXXS with Solenoid)
O-Ring
(AII PEXXS with Solenoid)
(AII PEXXS with Solenoid)
(AII PEXXS with Solenoid)
420 Snap Ring
421 Retainer
Magnet
425
(PEXXX-XXX-XXX-XSXX)
428 O-Ring
Solenoid Muer
429
(AII PEXXS with Solenoid)
(AII PEXXS with Solenoid)
(for Cycle Sensing)
(AII PEXXS with Solenoid)
PXX XS-XXX-XX X-
)
)
)
)
)
)
(AII PEXXS with Solenoid)
Part no
Qty
95276 (1)
96583 (1)
119380 (1)
116218-33 (1)
116218-38 (1)
116218-35 (1)
116218-39
(1)
117345-38 (1)
117345-39 (1)
117345-35 (1)
114103 (1)
114104
(1)
96728647 (2)
15309974 (1)
96957 (1)
Y147-43 (1)
96954 (1)
95275 (1)
Y325-13 (1)
116464 (1)
PEXXP-XXX-XXX-XXXX (en) Page 3 of 16
PARTS LIST / PEXXR-XXX-XXX-XXXX
Item Description
Spool
111
PE 10R-XXX-XXX-X 0XX, PE15 R-XXX-
(
XXX-X0XX)
PE 10R- XXX-X XX-XS XX, PE 15R- XXX-
(
XXX-XSXX)
All PE10R, PE15R with Solenoid
PE 20R-XXX-XXX-X 0XX, PE30 R-XXX-
(
XXX-X0XX)
PE 20R- XXX-X XX-XS XX, PE 30R- XXX-
(
XXX-XSXX)
All PE20R, PE30R with Solenoid
Sleeve
121
(PEXXR-XXX-XXX-XPXX)
134
(M6 x 1 - 6g x 20 mm)
Screw
(PEXXR-XXX-XXX-XPXX)
135 Valve Block
PE 10R- XXX-X XX-XS XX, PE 10R- XXX-
(
XXX-X0XX)
PE 15R- XXX-X XX-XS XX, PE 15R- XXX-
(
XXX-X0XX)
All PE10R with Solenoid
All PE15R with Solenoid
PE 20R- XXX-X XX-XS XX, PE 20R- XXX-
(
XX X-X0 XX, PE 30R-XXX-X XX -XS XX , PE30R-XXX-XXX-X0XX)
All PE20R, PE30R with Solenoid
303
Plastic Plug
PEXXR-XXX-XXX-XPXX)
(
403 Valve
(AII PEXXR with SoIenoid)
407 Adapter
(PEXXR -XXX-X XX-XAX X, PEXXR-XXX ­XX X-X BX X, P EXX R- XXX -XX X-X CXX , PE XXR- XXX-XXX- XDXX , PEXXR-X XX­XX X-XGXX , PE XXR -XX X-X XX- XHX X, PE XXR- XXX- XXX- XKXX , PEXXR-XXX­XXX-XNXX)
Part no
Qty
96293 (1)
96293-1 (1)
96293-2 (1)
95651 (1)
95651-1 (1)
95651-2 (1)
96323 (2)
96340 (4)
96174-1 (1)
95834-1 (1)
96174-4 (1)
95834-4 (1)
95789-1 (1)
95789-3 (1)
11481-7 (1)
114102 (1)
96953 (1)
Item Description
410
411
413
414
(for Cycle Sensing)
Sensor
(PEXXR-XXX-XXX-XSXX)
Adapter
(PEXXR-XXX-XXX-XSXX)
(for Cycle Sensing)
Coil Nut
(AII PEXXR with SoIenoid)
Coil ,120 VAC (
)
XAXX
Coil ,12 VDC
PXXXR-XXX-XXX-XBXX
( Coil ,240 VAC
PXXXR-XXX-XXX-XCXX
( Coil ,24 VDC
PXXXR-XXX-XXX-XDXX
( Coil, 12 VDC ATEX
PXXXR-XXX-XXX-XGXX
( Coil, 24 VDC ATEX
PXXXR-XXX-XXX-XHXX
( Coil, 220 VAC ATEX
PXXXR-XXX-XXX-XKXX
(
415 O-Ring
416
417 Screw
418 Tube
419 Seal
(AII PEXXR with Solenoid)
(AII PEXXR with Solenoid)
O-Ring
(AII PEXXR with Solenoid)
(AII PEXXR with Solenoid)
(AII PEXXR with Solenoid)
420 Snap Ring
421 Retainer
Magnet
425
(PEXXX-XXX-XXX-XSXX)
428 O-Ring
Solenoid Muer
429
(AII PEXXR with Solenoid)
(AII PEXXR with Solenoid)
(for Cycle Sensing)
(AII PEXXR with Solenoid)
PXXXR-X XX-XXX-
)
)
)
)
)
)
(AII PEXXR with Solenoid)
Part no
Qty
95276 (1)
96581 (1)
119380 (1)
116218-33 (1)
116218-38 (1)
116218-35 (1)
116218-39 (1)
117345-38 (1)
117345-39 (1)
117345-35 (1)
114103 (1)
114104
(1)
96728647 (2)
15309974 (1)
96957 (1)
Y147-43 (1)
96954 (1)
95275 (1)
Y325-13 (1)
116464 (1)
PEXXP-XXX-XXX-XXXX (en) Page 4 of 16
PARTS LIST / PEXXX-XXX-XXX-XXXX
Item Description
Pipe Plug
(PEXXA-XXX- XXX-XX FX, PEXXA-X XX-
74
XX X-XX0X ), (PE XXS -XX X-X XX-XXF X, PEXXS-XXX-XXX-XX0X)
(PEXXR -XXX- XXX-X XFX, PEXXR -XXX­XXX-XX0X)
Plug
(PEXXA-XXX- XXX-XXLX, PEXXA-XXX-
126
XX X-X X0X ),( PEXXS -XX X-X XX-XXL X, PEXXS-XXX-XXX-XX0X)
283 Diaphragm Failure Detector
(PE XXA-XXX-X XX-XXEX, P EXXA-XXX ­XXX-XX LX) ,(P EXXS -XXX-XX X-XX EX, PEXXS-XXX-XXX-XXLX)
404 Tubing
(0.417 ft)
(PE XXA-XXX-X XX-XXEX, P EXXA-XXX ­XXX-XX FX) ,(PEXX S-XX X-XX X-XX EX, PEXXS-XXX-XXX-XXFX)
(PE XXR-XXX-XXX-XXFX, PE XXR-XXX­XXX-XX0X)
405 Elbow
(PE XXA-XXX-X XX-XXEX, P EXXA-XXX ­XXX-XX FX) ,(PEXX S-XX X-XX X-XX EX, PEXXS-XXX-XXX-XXFX)
(PE XXR-XXX-XXX-XXFX, PE XXR-XXX­XXX-XX0X)
408 Male Connector Fitting
(PEXXA-XXX-XXX-X XEX, PE XXA-X XX­XX X-X XFX ),( PEXXS -XX X-X XX- XXE X, PEXXS-XXX-XXX-XXFX)
(PEXXR -XXX- XXX-X XFX, PEXXR -XXX­XXX-XX0X)
412 Wiring
(PE XXA-XXX-X XX-XXEX, P EXXA-XXX ­XXX-XX FX) ,(PEXX S-XX X-XX X-XX EX, PEXXS-XXX-XXX-XXFX)
(PE XXR-XXX-XXX-XXFX, PE XXR-XXX­XXX-XX0X)
Part no
Qty
Y17-51-6 (2)
93832-3 (2)
59632-1 (1)
96270-1 (2)
94981-XXX-X -
59756-103 (1)
59764-4 (1)
96965 (1)
Item Description
422 Manifold
(PE XXA-XXX-X XX-XXEX, P EXXA-XXX ­XXX-XX FX) ,(PEXX S-XX X-XX X-XX EX, PEXXS-XXX-XXX-XXFX)
(PE XXR-XXX-XXX-XXFX, PE XXR-XXX­XXX-XX0X)
423 Nut
(PE XXA-XXX-X XX-XXEX, P EXXA-XXX ­XXX-XX FX) ,(PEXX S-XX X-XX X-XX EX, PEXXS-XXX-XXX-XXFX)
(PE XXR-XXX-XXX-XXFX, PE XXR-XXX­XXX-XX0X)
424 Lock Washer
(PE XXA-XXX-X XX-XXEX, P EXXA-XXX ­XXX-XX FX) ,(PEXX S-XX X-XX X-XX EX, PEXXS-XXX-XXX-XXFX)
(PE XXR-XXX-XXX-XXFX, PE XXR-XXX­XXX-XX0X)
426 Mounting Strap
(PE XXA-XXX-X XX-XXEX, P EXXA-XXX ­XXX-XX FX) ,(PEXX S-XX X-XX X-XX EX, PEXXS-XXX-XXX-XXFX)
(PE XXR-XXX-XXX-XXFX, PE XXR-XXX­XXX-XX0X)
427 Pressure Sensor
(PE XXA-XXX-X XX-XXEX, P EXXA-XXX ­XXX-XX FX) ,(PEXX S-XX X-XX X-XX EX, PEXXS-XXX-XXX-XXFX)
(PE XXR-XXX-XXX-XXFX, PE XXR-XXX­XXX-XX0X)
Part no
Qty
96969 (1)
96724182
96712666 (1)
96964
96961
(1)
(1)
(1)
Page 5 of 16 PEXXP-XXX-XXX-XXXX (en)
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