Ingersoll-Rand PE10P-FXS-XXX-A0S, PE10P-AXS-XXX-A0S, PE10P-BXS-XXX-A0S User Manual

OPERATOR’S MANUAL

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

1” DIAPHRAGM PUMP

1:1 RATIO (NON-METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material options. 637396-XX for fluid section repair (see page 4). NOTE: This kit also con-

tains several air motor seals which will need to be replaced.

637412 for air section repair (see page 6).

PUMP DATA

PE10P-X-X-A0S

RELEASED: 9-14-04 REVISED:

08)

(REV.

11-15-10

Models see Model Description Chart for “-XXX”...........

Pump Type Non-Metallic Air Operated Double Diaphragm.......

Material see Model Description Chart...........

Weight PE10P-AK

PE10P-AP PE10P-BK PE10P-BP PE10P-FK PE10P-FP PE10P-YK PE10P-YP

S-XXX-A0S 25.40 lbs (11.52 kgs)... ...

S-XXX-A0S 18.92 lbs (8.58 kgs)... S-XXX-A0S 25.40 lbs (11.52 kgs)... S-XXX-A0S 18.92 lbs (8.58 kgs)... S-XXX-A0S 26.72 lbs (12.12 kgs)... S-XXX-A0S 19.44 lbs (8.82 kgs)... S-XXX-A0S 26.29 lbs (11.93 kgs)... S-XXX-A0S 19.16 lbs (8.69 kgs)...

Maximum Air Inlet Pressure 120 p.s.i.g. (8.3 bar).........

Maximum Material Inlet Pressure 10 p.s.i.g. (0.69 bar).....

Maximum Outlet Pressure 120 p.s.i.g. (8.3 bar)..........

Maximum Flow Rate

(flooded inlet) 53.0 g.p.m. (200.6 l.p.m.)....

Displacement / Cycle @ 100 p.s.i.g. 0.226 gal. (0.86 lit.)...

Maximum Particle Size 1/8” dia. (3.2 mm)............

Maximum Temperature Limits (diaphragm / ball / seal material)

E.P.R. / EPDM -60_ to 280_ F(-51_ to 138_ C)...........

R -20_ to 150_ F(-29_ to 66_ C)................

Hytrel

Nitrile 10_ to 180_ F(-12_ to 82_ C).................

Polypropylene 35_ to 175_ F(2_ to 79_C)...........

PVDF (Kynar Santoprene

R)10_ to 200_ F(-12_ to 93_ C)..........

R -40_ to 225_ F(-40_ to 107_ C)...........

PTFE 40_ to 225_ F(4_ to 107_ C).................

R -40_ to 350_ F(-40_ to 177_ C)................

Viton

Dimensional Data see page 8................

Mounting Dimension 5.032” x 10.050” (127.8 mm x 255.3 mm)... Noise Level @ 70 p.s.i., 60 c.p.m. 79.7 db(A)

 Thepump sound pressure levels published here have been updated to an Equivalent

Continuous Sound Level (L ROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain combinations may not be recommended, consult a representative or the factory if you have questions concerning availability.

) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-

Aeq

{.....

PE10P-AXS-XXX-A0S PE10P-BXS-XXX-A0S

PE10P-FXS-XXX-A0S

PE10P-YXS-XXX-A0S

MODEL DESCRIPTION CHART

PE10 P -X X S -X X X -A0S

Center Section Material

P - Polypropylene

Fluid Connection / Location

A - 1 --11 -1/2 N.P.T. F. - 1 B-Rp1-11BS F - 1” A.N.S.I. / DIN Flange / End Y - 1” A.N.S.I. / DIN Flange / Center

Fluid Caps & Manifold Material

K - PVDF (Kynar) P - Polypropylene

Hardware Material

S - Stainless Steel

Seat Material

H - Hard 440 Stainless Steel K - PVDF (Kynar) P - Polypropylene S - 316 Stainless Steel

Ball Material

A - Santoprene T - PTFE C - Hytrel V - Viton G - Nitrile

Diaphragm Material

A - Santoprene M - Medical Grade Santoprene C - Hytrel T - PTFE / Santoprene G - Nitrile V - Viton

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: MODEL # PE10P-FPS-PAA-A0S FLUID SECTION SERVICE KIT # 637396-AA

PE10P - XXS - X X X -A0S

637396 - X X

Figure 1

DiaphragmBall

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET -- BRYAN, OHIO 43506

 (800) D)$;

www.ingersollrandproducts.com

E2010 CCN 15214158

OPERATING AND SAFETY PRECAUTIONS

S S

READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

EXCESSIVE AIR PRESSURE STATIC SPARK

WARNING

al injury, pump damage or property damage.

EXCESSIVE AIR PRESSURE. Can cause person-

HAZARDOUS MATERIALS HAZARDOUS PRESSURE

S Do not exceed the maximum inlet air pressure as stated on the

pump model plate.

S Be sure material hoses and other components are able to with-

stand fluid pressures developed bythis pump. Checkall hoses for damage or wear. Be certain dispensing device is clean and in proper working condition.

WARNING

severe injury or death. Ground pump and pumping system. Sparks can ignite flammable material and vapors. The pumping system and object being sprayed must be grounded when it is pumping, flushing, recirculating or spraying flammable materials such as paints, solvents, lacquers, etc. or used in a location where surrounding atmosphere is conducive to spontaneous combustion. Ground the dispensing valve or device, containers, hoses and anyobject to which material is being pumped.

STATIC SPARK. Can cause explosion resulting in

S Secure pump, connections and all contact points to avoid

vibration and generation of contact or static spark.

S Consult local building codes and electrical codes for specific

grounding requirements.

S Aftergrounding, periodically verify continuity ofelectrical path

to ground. Test with an ohmmeter from each component (e.g., hoses, pump, clamps, container, spray gun, etc.) to ground to insure continuity. O hmmeter should show 0.1 ohms or less.

S Submerse the outlet hose end, dispensing valve or device in

the material being dispensed if possible. (Avoid free streaming of material being dispensed.)

S Use hoses incorporating a static wire. S Use proper ventilation. S Keep inflammables away from heat, open flames and sparks. S Keep containers closed when not in use.

WARNING

causesevere injury.Pipe exhaustaway fromwork areaand personnel.

Pump exhaust may contain contaminants. Can

S In the event of a diaphragm rupture, material can be forced out

of the air exhaust muffler.

S Pipe the exhaust to a safe remote locationwhen pumping haz-

ardous or inflammable materials.

S Use a grounded 3/8” minimum i.d. hose between the pump and

the muffler.

WARNING

injury or property damage. Do not service or clean pump, hoses or dispensing valve while the system is pressurized.

HAZARDOUS PRESSURE. Can result in serious

S Disconnect air supply line and relieve pressure from the sys-

tem by opening dispensing valve or device and / or carefully and slowly loosening and removing outlet hose or piping from pump.

WARNING

jury or property damage. Do not attempt to return a pump to the factory or service center that contains hazardous material. Safe handling practices must comply with local and national laws and safety code requirements.

HAZARDOUSMATERIALS.Can cause seriousin-

S Obtain Material Safety Data Sheets on all materials from the

supplier for proper handling instructions.

WARNING

num wetted parts cannot be used with III.-Trichloroethane,Methylene Chloride or other Halogenated Hydrocarbon solvents which may react and explode.

EXPLOSION HAZARD. Models containing alumi-

S Check pump motor section, fluid caps, manifolds and all

wetted parts to assure compatibility before using with solvents of this type.

WARNING

containing aluminum wetted parts with food products for human consumption. Plated parts can contain trace amounts of lead.

CAUTION

wetted parts and the substance being pumped, flushed or recirculated. Chemical compatibility may change with temperature and concentration of the chemical(s) within the substances being pumped, flushed or circulated. For specific fluid compatibility, consult the chemical manufacturer.

CAUTION

cal stress only. Certain chemicals will significantly reduce maximum safe operating temperature. Consult the chemical manufacturer for chemical compatibility and temperature limits.RefertoPUMPDATAonpage1ofthismanual.

CAUTION

been trained for safe working practices, understand it’s limitations, and wear safety goggles / equipment when required.

CAUTION

the piping system. Be certain the system components are properly supported to prevent stress on the pump parts.

MISAPPLICATION HAZARD. Do not use models

Verify the chemical compatibility of the pump

Maximum temperatures are based on mechani-

Be certain all operators of this equipment have

Do not use the pump for the structural support of

S Suction and discharge connections should be flexibleconnec -

tions (such as hose), not rigid piped, and should be compatible with the substance being pumped.

CAUTION

not allow pump to operate when out of material for long periods of time.

Prevent unnecessary damage to the pump. Do

S Disconnect air line from pump when system sits idle for long

periods of time.

CAUTION

sure compatible pressure rating and longest service life.

NOTICE

TION. Creep of housing and gasket materials may cause fasteners to loosen. Re-torque all fasteners to insure against fluid or air leakage

WARNING

CAUTION

NOTICE

Use only genuine ARO replacement parts to as-

RE-TORQUEALL FASTENERSBEFORE OPERA-

= Hazards or unsafe practices which could

result in severe personal injury, death or substantial property damage.

= Hazards or unsafe practices which could

result in minor personal injury, product or property damage.

= Important installation, operation or

maintenance information.

PE10P-X-X-A0SPage 2 of 8

GENERAL DESCRIPTION

OPERATING INSTRUCTIONS

The ARO diaphragm pump offers high volume delivery even at low air pressure and a broad range of material compatibility options available. Refer to the model and option chart. ARO pumps feature stall resistant design, modular air motor / fluid sections. Air operated double diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and positive fluid pressure in the fluid chambers, ball checks insure a positive flow of fluid. Pump cycling will begin as air pressure is applied and it will continue to pump and keep up with the demand. It will build and maintain line pressure and will stop cycling once maximum line pressure is reached (dispensing device closed) and will resume pumping as needed.

AIR AND LUBE REQUIREMENTS

WARNING

damage, personal injury or property damage.

EXCESSIVE AIR PRESSURE. Can cause pump

S A filter capable offiltering out particleslarger than 50 microns should

be used on the air supply.There is no lubrication required other than the “O” ring lubricant which is applied during assembly or repair.

S If lubricated air is present, make sure thatit is compatible with the“O”

rings and seals in the air motor section of the pump.

INSTALLATION

Verify correct model / configuration prior to installation.

S Retorque all external fasteners per specifications prior to start up. S Pumps are tested in water at assembly. Flush pump with compatible

fluid prior to installation.

S When the diaphragm pump is used in a forced-feed (flooded inlet)

situation, it is recommended that a “Check Valve” be installed at the air inlet.

S Material supply tubing should be at least the same diameter as the

pump inlet manifold connection.

S Material supply hose must be reinforced, non-collapsible type com-

patible with the material being pumped.

S Piping must be adequately supported. Do not use the pump to sup-

port the piping.

S Use flexible connections (such as hose) at the suction and dis-

charge. These connections should not be rigid piped and must be compatible with the material being pumped.

S Secure the diaphragm pump legs to a suitable surface (level and

flat) to insure against damage by vibration.

S Pumps that need to be submersed must have both wet and non-wet

components compatible with the material being pumped.

S Submersed pumps must have exhaust pipe above liquid level. Ex-

haust hose must be conductive and grounded.

S Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69

bar).

Always flush the pump with a solvent compatible with the material

being pumped if the material being pumped is subject to “setting up” when not in use for a period of time.

S Disconnect the air supply fromthe pump if it is to be inactive for a few

hours.

PARTS AND SERVICE KITS

Refer to the part views and descriptions as provided on pages 4 through 7 for parts identification and Service Kit information.

S Certain ARO “Smart Parts” areindicated which shouldbe available

for fast repair and reduction of down time.

S Service kits are divided to service two separate diaphragm pump

functions: 1. AIR SECTION,2. FLUIDSECTION. The FLUID SECTION is divided further to match typical part MATERIAL OPTIONS.

MAINTENANCE

Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign matter during service disassembly and reassembly.

S Keep good records of service activity and include pump in preven-

tive maintenance program.

S Before disassembling, empty captured material in the outlet man-

ifold by turning the pump upside down to drain material from the pump.

FLUID SECTION DISASSEMBLY

1. Remove (60) inlet manifold and (61) outlet manifold.

2. Remove (22) balls, (19 and 33) “O” rings and (21) seats.

3. Remove (15) fluid caps. NOTE: Only PTFE diaphragm models use a primary diaphragm (7) and a backup diaphragm (8). Refer to the auxiliary view in the Fluid Section illustration.

4. Remove the (6) diaphragm washer,(7) or (7 / 8) diaphragms, and (5) backup washer.

NOTE: Do not scratch or mar the surface of (1) diaphragm rod.

FLUID SECTION REASSEMBLY

Reassemble in reverse order. Refer to the torque requirements on

page 5.

S Clean and inspect all parts. Replace worn or damaged parts with

new parts as required.

S Lubricate (1) diaphragm rod and (144) “U” cup with LubriplateR

FML-2 grease (94276 grease packet is included in service kit).

S For models with PTFE diaphragms: Item(8) Santoprene diaphragm

is installed with the side marked “AIR SIDE”towards the pump center body. Install the PTFE diaphragm (7) with the side marked “FLUID SIDE” towards the (15) fluid cap.

S Re-check torque settings after pump hasbeen re-started and run a

while.

S VitonR and HytrelR are trademarks of the DuPont Company S KynarR is a registered trademark of Penwalt Corp. S LoctiteR is a registered trademark of Henkel Loctite Corporation S

S SantopreneR is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. S LubriplateR is a registered trademark of Lubriplate Division (Fiske Brothers) S

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