Ingersoll-Rand PD10P-X User Manual

OPERATOR’S MANUAL

PD10P-X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

1” DIAPHRAGM PUMP

PE10P-X

RELEASED: 11-10-03
REVISED: 8-13-10
(REV. 12)

1:1 RATIO (NON-METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material
options.
637397 for air section repair (see page 6).
637396-XX for fluid section repair (see page 4).
kit also contains several air motor seals which will need to be

.

replaced
637395-7 major air valve assembly (see page 7).

PUMP DATA

Models . . . . . . see Model Description Chart for “-XXX”.

Pump Type . . . Non-Metallic Air Operated Double Diaphragm

Material . . . . . see Model Description Chart.

Weight . . . . . . . PX10P-FKS-XXX . . . . . . . 27.15 lbs (12.32 kgs)

PX10P-FPS-XXX . . . . . . . 19.87 lbs (9.01 kgs)

PX10P-YKS-XXX . . . . . . . 26.72 lbs (12.12 kgs)

PX10P-YPS-XXX . . . . . . . 19.59 lbs (8.89 kgs)

PX10P-AKS-XXX, -BKS . . 25.83 lbs (11.72 kgs)
PX10P-APS-XXX, -BPS . . 19.35 lbs (8.78 kgs)

Maximum Air Inlet Pressure . . . . . . . . 120 p.s.i.g. (8.3 bar)

Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i.g. (8.3 bar)

Maximum Flow Rate ( ooded inlet) . . .
Displacement / Cycle @ 100 p.s.i.g. . . 0.226 gal. (0.86 lit.)

Maximum Particle Size . . . . . . . . . . . . 1/8” dia. (3.2 mm)

Maximum Temperature Limits (diaphragm / ball / seal material)

E.P.R. / EPDM . . . . . . . . . . . . . . . .

Hytrel . . . . . . . . . . . . . . . . . . . . . -20 to 150 F (-29º to 66 C)

Nitrile . . . . . . . . . . . . . . . . . . . . . . 10

Polypropylene . . . . . . . . . . . . . . 35

PVDF (Kynar
Santoprene
PTFE

. . . . . . . . . . . . . . . . . . . . . . . . . 40

Viton

) . . . . . . . . . . . . . 10 to 200 F (-12 to 93 C)

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

Dimensional Data . . . . . . . . . . . . . . . . see page 8

Mounting Dimension . . . . . 5.032” x 10.050” (127.8 mm x 255.3 mm)

Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 79.7 db(A)

The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
S5.1 using four microphone locations.

) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP

Aeq

NOTICE: All possible options are shown in the chart, however,
certain combinations may not be recommended, consult a
representative or the factory if you have questions concerning
availability.

53.0 g.p.m. (200.6 l.p.m.)

-60 to 280 F (-51 to 138 C)



to 180 F (-12º to 82 C)



to 175 F (2 to 79 C)

-40 to 225 F (-40 to 107 C)



to 225 F (4 to 107 C)

-40 to 350 F (-40 to 170 C)

NOTE: This

PX10P-AXS-XXX
PX10P-BXS-XXX

PX10P-FXS-XXX

MODEL DESCRIPTION CHART

Electronic Interface

D - None E - Available

Center Section Material

P - Polypropylene

Fluid Connection / Location

A - 1" N.P.T.F. - 1
B - Rp 1 - 11 BS
F - 1" A.N.S.I. / DIN Flange / End
Y - 1" A.N.S.I. / DIN Flange / Center

Fluid Caps & Manifold Material

K - PVDF (Kynar)
P - Polypropylene

Hardware Material

S - Stainless Steel

Seat Material

H - Hard 440 Stainless Steel
K - PVDF (Kynar)
P - Polypropylene

Ball Material

A - Santoprene
C - Hytrel T - PTFE

Diaphragm Material

A - Santoprene
C - Hytrel T - PTFE / Santoprene
G - Nitrile V - Viton

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: MODEL # PD10P-FPS-PAA
FLUID SECTION SERVICE KIT # 637396-AA

G - Nitrile

M - Medical Grade Santoprene

P X 10 P - X X S - X X X

PX10P - XXS - X X X

637396 - X X

PX10P-YXS-XXX

V - Viton

Figure 1

DiaphragmBall

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

[phone] y FAX [phone]



www.ingersollrandproducts.com

© 2010 CCN 15206378

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

Obtain Material Safety Data Sheets on all materials

EXCESSIVE AIR PRESSURE
STATIC SPARK

WARNING

EXCESSIVE AIR PRESSURE. Can cause per-

HAZARDOUS MATERIALS
HAZARDOUS PRESSURE

sonal injury, pump damage or property damage.
Do not exceed the maximum inlet air pressure as

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stated on the pump model plate.
Be sure material hoses and other components are able

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to withstand fluid pressures developed by this pump.
Check all hoses for damage or wear. Be certain dispens­ing device is clean and in proper working condition.

WARNING

STATIC SPARK. Can cause explosion
resulting in severe injury or death. Ground pump and
pumping system.
Sparks can ignite  ammable material and vapors.

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The pumping system and object being sprayed must be

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grounded when it is pumping,  ushing, recirculating or
spraying  ammable materials such as paints, solvents,
lacquers, etc. or used in a location where surrounding
atmosphere is conducive to spontaneous combustion.
Ground the dispensing valve or device, containers, hos­es and any object to which material is being pumped.
Secure pump, connections and all contact points to

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avoid vibration and generation of contact or static spark.
Consult local building codes and electrical codes for

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speci c grounding requirements.
After grounding, periodically verify continuity of

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electrical path to ground. Test with an ohmmeter
from each component (e.g., hoses, pump, clamps, con­tainer, spray gun, etc.) to ground to insure continuity.
Ohmmeter should show 0.1 ohms or less.
Submerse the outlet hose end, dispensing valve or

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device in the material being dispensed if possible.
(Avoid free streaming of material being dispensed.)
Use hoses incorporating a static wire.

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Use proper ventilation.

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Keep inflammables away from heat, open flames and

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sparks.
Keep containers closed when not in use.

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WARNING

Pump exhaust may contain contaminants.
Can cause severe injury. Pipe exhaust away from work
area and personnel.
In the event of a diaphragm rupture, material can be

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forced out of the air exhaust mu er.
Pipe the exhaust to a safe remote location when

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pumping hazardous or in ammable materials.
Use a grounded 3/8” minimum i.d. hose between the

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pump and the mu er.

WARNING

HAZARDOUS PRESSURE. Can result in serious
injury or property damage. Do not service or clean pump,
hoses or dispensing valve while the system is pressurized.
Disconnect air supply line and relieve pressure from

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the system by opening dispensing valve or device and
/ or carefully and slowly loosening and removing out­let hose or piping from pump.

WARNING

HAZARDOUS MATERIALS. Can cause serious
injury or property damage. Do not attempt to return
a pump to the factory or service center that contains
hazardous material. Safe handling practices must comply
with local and national laws and safety code requirements.

y

from the supplier for proper handling instructions.

WARNING

aluminum wetted parts cannot be used with
1,1,1-trichloroethane, methylene chloride or other
halogenated hydrocarbon solvents which may react
and explode.
Check pump motor section,  uid caps, manifolds and

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all wetted parts to assure compatibility before using
with solvents of this type.

WARNING

models containing aluminum wetted parts with food
products for human consumption. Plated parts can
contain trace amounts of lead.

CAUTION

pump wetted parts and the substance being pumped,
flushed or recirculated. Chemical compatibility may
change with temperature and concentration of the
chemical(s) within the substances being pumped,
 ushed or circulated. For speci c  uid compatibility,
consult the chemical manufacturer.

CAUTION

on mechanical stress only. Certain chemicals will
significantly reduce maximum safe operating
temperature. Consult the chemical manufacturer for
chemical compatibility and temperature limits. Refer
to PUMP DATA on page 1 of this manual.

CAUTION

have been trained for safe working practices,
understand it’s limitations, and wear safety goggles /
equipment when required.

CAUTION

support of the piping system. Be certain the system
components are properly supported to prevent stress
on the pump parts.
Suction and discharge connections should be  exible

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connections (such as hose), not rigid piped, and should
be compatible with the substance being pumped.

CAUTION

pump. Do not allow pump to operate when out of
material for long periods of time.
Disconnect air line from pump when system sits idle

y

for long periods of time.

CAUTION

to assure compatible pressure rating and longest
service life.

NOTICE

OPERATION. Creep of housing and gasket materials
may cause fasteners to loosen. Re-torque all fasteners
to insure against  uid or air leakage.

WARNING

CAUTION

NOTICE

EXPLOSION HAZARD. Models containing

MISAPPLICATION HAZARD. Do not use

Verify the chemical compatibility of the

Maximum temperatures are based

Be certain all operators of this equipment

Do not use the pump for the structural

Prevent unnecessary damage to the

Use only genuine ARO replacement parts

RE-TORQUE ALL FASTENERS BEFORE

=

Hazards or unsafe practices which
could result in severe personal injury,
death osr substantial property dam­age.

= Hazards or unsafe practices which

could result in minor personal injury,
product or property damage.

= Important installation, operation or

maintenance information.

Page 2 of 8 PD10P-X

GENERAL DESCRIPTION

OPERATING INSTRUCTIONS

The ARO diaphragm pump o ers high volume delivery even
at low air pressure and a broad range of material compatibility
options available. Refer to the model and option chart. ARO
pumps feature stall resistant design, modular air motor /  uid
sections.
Air operated double diaphragm pumps utilize a pressure dif­ferential in the air chambers to alternately create suction and
positive  uid pressure in the  uid chambers, ball checks insure
a positive  ow of  uid.
Pump cycling will begin as air pressure is applied and it will
continue to pump and keep up with the demand. It will build
and maintain line pressure and will stop cycling once maxi­mum line pressure is reached (dispensing device closed) and
will resume pumping as needed.

AIR AND LUBE REQUIREMENTS

WARNING

pump damage, personal injury or property damage.

A filter capable of filtering out particles larger than 50

y

microns should be used on the air supply.
brication required other than the “O” ring lubricant which is
applied during assembly or repair.
If lubricated air is present, make sure that it is compatible

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with the “O” rings and seals in the air motor section of
the pump.

EXCESSIVE AIR PRESSURE. Can cause

There is no lu-

Always  ush the pump with a solvent compatible with the

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material being pumped if the material being pumped is
subject to setting up” when not in use for a period of time.
Disconnect the air supply from the pump if it is to be inactive

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for a few hours.

PARTS AND SERVICE KITS

Refer to the part views and descriptions as provided on page 4
through 7 for parts identi cation and Service Kit information.

Certain ARO “Smart Parts” are indicated which should be

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available for fast repair and reduction of down time.
Service kits are divided to service two separate diaphragm

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pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid
Section is divided further to match typical part Material
Options.

MAINTENANCE

Provide a clean work surface to protect sensitive internal

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moving parts from contamination from dirt and foreign
matter during service disassembly and reassembly.
Keep good records of service activity and include pump

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in preventive maintenance program.
Before disassembling, empty captured material in the

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outlet manifold by turning the pump upside down to
drain material from the pump.

INSTALLATION

Verify correct model / con guration prior to installation.

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Retorque all external fasteners per speci cations prior to

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start up.
Pumps are tested in water at assembly. Flush pump with

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compatible  uid prior to installation.
When the diaphragm pump is used in a forced-feed

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( ooded inlet) situation, it is recommended that a check
valve” be installed at the air inlet.
Material supply tubing should be at least the same diam-

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eter as the pump inlet manifold connection.
Material supply hose must be reinforced, non-collapsible

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type compatible with the material being pumped.
Piping must be adequately supported. Do not use the

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pump to support the piping.
Use flexible connections (such as hose) at the suction

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and discharge. These connections should not be rigid
piped and must be compatible with the material being
pumped.
Secure the diaphragm pump legs to a suitable surface

y

(level and  at) to insure against damage by vibration.
Pumps that need to be submersed must have both wet

y

and non-wet components compatible with the material
being pumped.
Submersed pumps must have exhaust pipe above liquid

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level. Exhaust hose must be conductive and grounded.
Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69

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bar).

FLUID SECTION DISASSEMBLY

Remove (60) outlet manifold, (61) inlet manifold.

1.
Remove (22) balls, (19 and 33) “O” rings and (21) seats.

2.

.

Remove (15)  uid caps.

3
NOTE:

Only PTFE diaphragm models use a primary diaphragm (7)
and a backup diaphragm (8). Refer to the auxiliary view in the Fluid
Section illustration.

4.

Remove the (6) diaphragm washer, (7) or (7 / 8) diaphragms,
and (5) backup washer.

NOTE: Do not scratch or mar the surface of (1) diaphragm rod.

FLUID SECTION REASSEMBLY

Reassemble in reverse order. Refer to the torque requirements

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on page 5.
Clean and inspect all parts. Replace worn or damaged

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parts with new parts as required.
Lubricate (1) diaphragm rod and (144) “U” cup with Lubri-

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plate FML-2 grease (94276 grease packet is included in ser­vice kit).
For models with PTFE diaphragms: Item (8) Santoprene

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diaphragm is installed with the side marked “AIR SIDE”
towards the pump center body. Install the PTFE diaphragm

with the side marked “FLUID SIDE” towards the (15)  uid

(7)
cap.
Re-check torque settings after pump has been re-started

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and run a while.

Santoprene

is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Re ning Company)

®

PD10P-X Page 3 of 8

Viton® and Hytrel® are registered trademarks of the DuPont® Company Loctite® is a registered trademark of Henkel Loctite Corporation