Page 1
OPERATOR’S MANUAL PD10E-X-X
PD10
- F E
E
S - P X X
PD10E - FES - P X X
637396 -
DiaphragmBall
X X
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: Model # PD10E-FES-PAA
Fluid Section Service Kit # 637396-AA
Seat Material
P - Polypropylene
Diaphragm Material
A - Santoprene T - T.F.E. (Teon) / Santoprene
C - Hytrel
G - Nitrile
Hardware Material
S - Stainless Steel
Fluid Caps & Manifold Material
E - Conductive Polypropylene
Fluid Connection / Location
F - 1" A.N.S.I. / DIN Flange / End
Center Section Material
E - Conductive Polypropylene
Ball Material
A - Santoprene T - T.F.E. (Teon)
G - Nitrile
V - Viton
C - Hytrel
V - Viton
PD10E-FES-PXX
Figure 1
PD10E-FES-PXX
Figure 1
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
1” DIAPHRAGM PUMP
1:1 RATIO (CONDUCTIVE NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material
options.
637397 for air section repair (see page 6).
637396-XX for fluid section repair (see page 4).
kit also contains several air motor seals which will need to be
replaced
.
637395-7 major air valve assembly (see page 7).
PUMP DATA
NOTE: This
RELEASED: 6-15-05
REVISED: 5-25-09
(REV. 03)
Models . . . . . . see Model Description Chart for “-XXX”.
Pump Type . . . Non-Metallic Air Operated Double Diaphragm
Material . . . . . see Model Description Chart.
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.41 lbs (9.26 kgs)
Maximum Air Inlet Pressure . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Flow Rate (ooded inlet) . . .
Displacement / Cycle @ 100 p.s.i.g. . . 0.226 gal. (0.86 lit.)
Maximum Particle Size . . . . . . . . . . . . 1/8” dia. (3.2 mm)
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM . . . . . . . . . . . . . . . .
-60 to 280 F (-51 to 138 C)
Hytrel . . . . . . . . . . . . . . . . . . . . . -20 to 150 F (-29º to 66 C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . 10 to 180 F (-12º to 82 C)
Polypropylene . . . . . . . . . . . . . . 35 to 175 F (2 to 79 C)
Santoprene . . . . . . . . . . . . . . .
-40 to 225 F (-40 to 107 C)
T.F.E. Teon . . . . . . . . . . . . . . . 40 to 225 F (4 to 107 C)
Viton . . . . . . . . . . . . . . . . . . . . .
Dimensional Data . . . . . . . . . . . . . . . . see page 8
Mounting Dimension . . . . . 5.032” x 10.050” (127.8 mm x 255.3 mm)
Noise Level @ 70 p.s.i., 50 c.p.m. . . . . . 85.0 db(A)
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP
S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however,
-40 to 350 F (-40 to 170 C)
certain combinations may not be recommended, consult a
representative or the factory if you have questions concerning
availability.
INGERSOLL RAND COMPANY LTD
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151
(800) 276-4658 FAX (800) 266-7016
53.0 g.p.m. (200.6 l.p.m.)
© 2009 CCN 15244940
MODEL DESCRIPTION CHART
Page 2
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
NOTICE
WARNING
CAUTION
NOTICE
OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
Obtain Material Safety Data Sheets on all materials
EXC ESSI VE AIR PRE SSUR E
STATIC SPARK
HAZARDOUS MATERIALS
HAZARDOUS PRESSURE
EXCESSIVE AIR PRESSURE. Can cause personal injury, pump damage or property damage.
Do not exceed the maximum inlet air pressure as
stated on the pump model plate.
Be sure material hoses and other components are able
to withstand fluid pressures developed by this pump.
Check all hoses for damage or wear. Be certain dispensing device is clean and in proper working condition.
STATIC SPARK. Can cause explosion resulting in
severe injury or death. Ground pump and pumping system.
Sparks can ignite ammable material and vapors.
The pumping system and object being sprayed must be
grounded when it is pumping, ushing, recirculating or
spraying ammable materials such as paints, solvents,
lacquers, etc. or used in a location where surrounding
atmosphere is conducive to spontaneous combustion.
Ground the dispensing valve or device, containers, hoses and any object to which material is being pumped.
Secure pump, connections and all contact points to
avoid vibration and generation of contact or static spark.
Consult local building codes and electrical codes for
specic grounding requirements.
After grounding, periodically verify continuity of
electrical path to ground. Test with an ohmmeter
from each component (e.g., hoses, pump, clamps, container, spray gun, etc.) to ground to insure continuity.
Ohmmeter should show 0.1 ohms or less.
Submerse the outlet hose end, dispensing valve or
device in the material being dispensed if possible.
(Avoid free streaming of material being dispensed.)
Use hoses incorporating a static wire.
Use proper ventilation.
Keep inammables away from heat, open ames and
sparks.
Keep containers closed when not in use.
Pump exhaust may contain contaminants.
Can cause severe injury. Pipe exhaust away from work
area and personnel.
In the event of a diaphragm rupture, material can be
forced out of the air exhaust muer.
Pipe the exhaust to a safe remote location when
pumping hazardous or inammable materials.
Use a grounded 3/8” minimum i.d. hose between the
pump and the muer.
HAZARDOUS PRESSURE. Can result in
serious injury or property damage. Do not service
or clean pump, hoses or dispensing valve while the
system is pressurized.
Disconnect air supply line and relieve pressure from
the system by opening dispensing valve or device and
/ or carefully and slowly loosening and removing outlet hose or piping from pump.
HAZARDOUS MATERIALS. Can cause serious
injury or property damage.
Do not attempt to return
a pump to the factory or service center that contains
hazardous material. Safe handling practices must comply
with local and national laws and safety code requirements.
from the supplier for proper handling instructions.
EXPLOSION HAZARD. Models containing aluminum wetted parts cannot be used with III.Trichloroethane, Methylene Chloride or other Halogenated Hydrocarbon solvents which may react and
explode.
Check pump motor section, uid caps, manifolds and
all wetted parts to assure compatibility before using
with solvents of this type.
MISAPPLICATION HAZARD. Do not use
models containing aluminum wetted parts with food
products for human consumption. Plated parts can
contain trace amounts of lead.
Verify the chemical compatibility of the
pump wetted parts and the substance being pumped,
flushed or recirculated. Chemical compatibility may
change with temperature and concentration of the
chemical(s) within the substances being pumped,
ushed or circulated. For specic uid compatibility,
consult the chemical manufacturer.
Ma xi mu m t em pe rat ur e s are ba se d
on mechanical stress only. Certain chemicals will
sig n if i ca n tly red uce max i mu m sa fe opera t ing
temperature. Consult the chemical manufacturer for
chemical compatibility and temperature limits. Refer
to PUMP DATA on page 1 of this manual.
Be certain all operators of this equipment
have been train ed fo r sa fe wo r kin g pra cti ces,
understand it’s limitations, and wear safety goggles /
equipment when required.
Do not use the pump for the structural
support of the piping system. Be certain the system
components are properly supported to prevent stress
on the pump parts.
Suction and discharge connections should be exible
connections (such as hose), not rigid piped, and should
be compatible with the substance being pumped.
Prevent unnecessa r y damage to the
pump. Do not allow pump to operate when out of
material for long periods of time.
Disconnect air line from pump when system sits idle
for long periods of time.
Use only genuine ARO replacement parts to
assure compatible pressure rating and longest service life.
RE-TORQUE ALL FASTENERS BEFORE
OPERATION. Creep of housing and gasket materials
may cause fasteners to loosen. Re-torque all fasteners
to insure against uid or air leakage.
=
Hazards or unsafe practices which
could result in severe personal injury,
death or substantial property damage.
= Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
= Important installation, operation or
maintenance information.
Page 2 of 8 PD10E-X-X (en)
Page 3
GENERAL DESCRIPTION
WARNING
OPERATING INSTRUCTIONS
The ARO diaphragm pump oers high volume delivery even
at low air pressure and a broad range of material compatibility
options available. Refer to the model and option chart. ARO
pumps feature stall resistant design, modular air motor / uid
sections.
Air operated double diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and
positive uid pressure in the uid chambers, ball checks insure
a positive ow of uid.
Pump cycling will begin as air pressure is applied and it will
continue to pump and keep up with the demand. It will build
and maintain line pressure and will stop cycling once maximum line pressure is reached (dispensing device closed) and
will resume pumping as needed.
AIR AND LUBE REQUIREMENTS
EXCESSIVE AIR PRESSURE. Can cause
pump damage, personal injury or property damage.
A filter capable of filtering out particles larger than 50
microns should be used on the air supply.
brication required other than the “O” ring lubricant which is
applied during assembly or repair.
If lubricated air is present, make sure that it is compatible
with the “O” rings and seals in the air motor section of
the pump.
There is no lu-
Always flush the pump with a solvent compatible with
the material being pumped if the material being pumped
is subject to “setting up” when not in use for a period of
time.
Disconnect the air supply from the pump if it is to be
inactive for a few hours.
PARTS AND SERVICE KITS
Refer to the part views and descriptions as provided on page 4
through 7 for parts identication and Service Kit information.
Certain ARO “Smart Parts” are indicated which should be
available for fast repair and reduction of down time.
Service kits are divided to service two separate diaphragm
pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid
Section is divided further to match typical part Material
Options.
MAINTENANCE
Provide a clean work surface to protect sensitive internal
moving parts from contamination from dirt and foreign
matter during service disassembly and reassembly.
Keep good records of service activity and include pump
in preventive maintenance program.
Before disassembling, empty captured material in the
outlet manifold by turning the pump upside down to
drain material from the pump.
INSTALLATION
Verify correct model / conguration prior to installation.
Retorque all external fasteners per specications prior to
start up.
Pumps are tested in water at assembly. Flush pump with
compatible uid prior to installation.
When the diaphragm pump is used in a forced-feed
(ooded inlet) situation, it is recommended that a check
valve” be installed at the air inlet.
Material supply tubing should be at least the same diam-
eter as the pump inlet manifold connection.
Material supply hose must be reinforced, non-collapsible
type compatible with the material being pumped.
Piping must be adequately supported. Do not use the
pump to support the piping.
Use flexible connections (such as hose) at the suction
and discharge. These connections should not be rigid
piped and must be compatible with the material being
pumped.
Secure the diaphragm pump legs to a suitable surface
(level and at) to insure against damage by vibration.
Pumps that need to be submersed must have both wet
and non-wet components compatible with the material
being pumped.
Submersed pumps must have exhaust pipe above liquid
level. Exhaust hose must be conductive and grounded.
Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69
bar).
FLUID SECTION DISASSEMBLY
Remove (60) outlet manifold, (61) inlet manifold.
1.
Remove (22) balls, (19 and 33) “O” rings and (21) seats.
2.
Remove (15) uid caps.
3.
NOTE:
Only Teon diaphragm models use a primary diaphragm (7)
and a backup diaphragm (8). Refer to the auxiliary view in the Fluid
Section illustration.
4.
Remove the (6) diaphragm washer, (7) or (7 / 8) diaphragms,
and (5) backup washer.
NOTE: Do not scratch or mar the surface of (1) diaphragm rod.
FLUID SECTION REASSEMBLY
Reassemble in reverse order. Refer to the torque requirements
on page 5.
Clean and inspect all parts. Replace worn or damaged parts
with new parts as required.
Lubricate (1) diaphragm rod and (144) “U” cup with Lubri-
plate FML-2 grease (94276 grease packet is included in service kit).
For models with Teflon diaphragms: Item (8) Santoprene
diaphragm is installed with the side marked “AIR SIDE”
towards the pump center body. Install the Teflon diaphragm
(7)
with the side marked “FLUID SIDE” towards the (15) uid
cap.
Re-check torque settings after pump has been re-started
and run a while.
Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Rening Company)
PD10E-X-X (en) Page 3 of 8 Page 3 of 8
Viton®, Teon® and Hytrel® are registered trademarks of the DuPont® Company Loctite® is a registered trademark of Henkel Loctite Corporation
Page 4
PARTS LIST / PD10E-X-X FLUID SECTION
FLUID SECTION SERVICE KITS (637396-XX)
KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS (see Diaphragm Option, refer to -XX in
Service Kit chart below), and items 19, 33, 70, 144, 175 and 180 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6).
SEAT OPTIONS
PD10E-FES-XXX
“21” “22” (2-1/4” dia.)
-XXX Seat Qty [Mtl] -XXX Ball Qty [Mtl]
-PXX 94707-1 (4) [P] -XAX 93278-A (4) [SP]
BALL OPTIONS
PD10E-FES-XXX
-XCX 93278-C (4) [H]
-XGX 93278-2 (4) [B]
-XTX 93278-4 (4) [T]
MATERIAL CODE
[B] = Nitrile
[C] = Carbon Steel
[Co] = Copper
[E] = E.P.R.
[GP] = Groundable Polypropylene
[H] = Hytrel
[P] = Polypropylene
[SP] = Santoprene
[SS] = Stainless Steel
[T] = T.F.E. (Teon)
[V] = Viton
-XVX 93278-3 (4) [V]
DIAPHRAGM OPTIONS PD10E-FES-XXX
SERVICE KIT
-XX = (Ball) “O” Ring “O” Ring
-XX = (Diaphragm) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl]
-XXX
-XXA 637396-XA 96267-A (2) [SP] ----- --- --- 93280 (4) [E] 93279 (4) [E]
-XXC 637396-XC 96267-C (2) [H] ----- --- --- Y327-225 (4) [V] Y327-220 (4) [V]
-XXG 637396-XG 96267-G (2) [B] ----- --- --- Y325-225 (4) [B] Y325-220 (4) [B]
-XXT 637396-XT 96146-T (2) [T] 96145-A (2) [SP] 93282 (4) [T] 93281 (4) [T]
-XXV 637396-XV 95989-3 (2) [V] ----- --- --- Y327-225 (4) [V] Y327-220 (4) [V]
“7”
“8”
(1/8” x 2-1/8” o.d.)
“19”
Qty [Mtl]
(1/8” x 1-5/8” o.d.)
“33”
Qty [Mtl]
COMMON PARTS
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
1 Rod (1) 95995 [C] 61 Outlet Manifold (1) 96194-3 [GP]
5 Backup Washer (2) 95990-1 [SS] 68 Air Cap (1) 96104-5 [GP]
6 Diaphragm Screw (2) 96108-1 [P] 69 Air Cap (1) 96104-6 [GP]
15 Fluid Cap (2) 96105-3 [GP]
26 Screw
27 Screw
28 Washer
29 Flange Nut
43 Ground Lug
(M8 x 1.25 - 6g x 30 mm)
(M8 x 1.25 - 6g x 50 mm)
(8.5 mm i.d.)
(M8 x 1.25 - 6h)
(see page 7)
(16) 95880 [SS] 131 Screw
(28) 96163 [SS]
(44) 96217 [SS]
(28) 96229 [SS]
(1) 93004 [Co] 195 Hex Flange Nut
60 Inlet Manifold (1) 96195-3 [GP]
Air Section Service Kit parts, see page 6.
70 Gasket (2) 95843 [SS]
144 "U” Cup
175 "O” Ring
180 "O” Ring
(M8 x 1.25 - 6g x 100 mm)
(3/16” x 1-1/8” o.d.)
(3/32” x 13/16” o.d.)
(2.5 mm x 12 mm o.d.)
(M8 x 1.25 - 6h)
(4) 96216 [B]
(2) Y186-49 [B]
(2) Y325-114 [Co]
(8) 96292 [SS]
(4) 95879 [SS]
Page 4 of 8 PD10E-X-X (en)
Page 5
TORQUE REQUIREMENTS
LUBRICATION / SEALANTS
Lubriplate FML-2 is a white food grade petroleum grease.
cups & mating parts.
Apply Loctite 242 to threads at assembly.
Apply Lubriplate FML-2 grease to all “O" rings, ”U"
Apply anti-seize compound to threads and bolt and
nut ange heads which contact pump case when
using stainless steel fasteners.
(6) Diaphragm washer, 25 - 30 ft lbs (33.9 - 40.7 Nm), lubri-
cate face with Lubriplate grease and apply Loctite
271 to threads.
(26) Screws, 10 - 12 ft lbs (13.6 - 16.3 Nm).
(29) Nuts, 10 - 12 ft lbs (13.6 - 16.3 Nm).
(131) Screws, tighten to 11 - 14 ft lbs (14.9 - 19.0 Nm).
NOTE: DO NOT OVERTIGHTEN FASTENERS.
ALL FASTENERS ARE METRIC.
Santoprene 8
7 Teon
VIEW OF TWO PIECE TEFLON DIAPHRAGM
180
28
AUXILIARY VIEW A-A
8
1
2
7
Torque Sequence
10
6
4
9
5
3
COLOR CODE
DIAPHRAGM BALL
MATERIAL COLOR COLOR
Hytrel Cream Cream
Nitrile Black Red ( )
Santoprene Tan Tan
Santoprene Green N / A
(Backup)
T.F.E. (Teon) White White
Viton Yellow (-) Yellow (
)
(-) Dash ( ) Dot
15
FOR THE
AIR MOTOR SECTION
SEE PAGES 6 & 7
131
175
Figure 2
29
144
70
22
21
19
26
22
19
21
144
70 69
180 5
7
6
27
68
175
60
26
33
33
195
A
A
61
1
PARTS LIST / PD10E-X-X FLUID SECTION
PD10E-X-X (en) Page 5 of 8 Page 5 of 8
Page 6
PARTS LIST / PD10E-X-X AIR SECTION
Indicates parts included in 637397 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.
AIR MOTOR PARTS
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
101 Center Body (1) 95970-1 [GP] 169 "U” Cup (
103 Bushing (1) 96000 [D] 170 Piston Sleeve (1) 94081 [Br]
105 Screw
107
111 Spool (1) 96293 [D]
118 Actuator Pin (2) 95999 [SS]
121 Sleeve (2) 95123 [D]
132 Gasket (1) 96170 [B]
133 Washer
134 Screw
135 Valve Block (1) 96174-3 [SS] 233 Adapter Plate (1) 95832 [B]
136 End Cap (1) 95833 [GP] 236 Nut
137 Gasket (1) 95844 [P]
138 "U” Cup
139 "U” Cup
140 Valve Insert (1) 95838
141 Valve Plate (1) 95885
166 Gasket (1) 96171 [B]
167 Pilot Piston
168
167 Pilot Piston
Fluid Section Service Kit, see page 4.
(M6 x 1 - 6g x 180 mm)
End Plate
(M6)
(M6 x 1 - 6g x 20 mm)
(3/16” x 1-5/8” o.d.)
(3/16” x 1-1/8” o.d)
"O” Ring
(3/32” x 5/8” o.d.)
(includes 168 and 169)
(includes 168 and 169)
(4) 95886 [SS]
95840
(2)
(5) 95931 [B]
(6) 95887 [SS] 201 Muer (1) 350-568
(1) Y325-32 [B]
(1) Y186-49 [B]
(1) 67164
(2) 94433 [U]
(1) 94026 [B]
[SS]
[AO]
[AO]
[D]
171 "O” Ring
"O” Ring
172
173 "O” Ring
174 "O” Ring
176 Diaphragm
181 Roll Pin
200 Gasket (1) 95842 [B]
Lubriplate FML-2 Grease (1) 94276
Lubriplate Grease Packets (10) 637308
[AO] = Alumina Oxide
[B] = Nitrile
[Br] = Brass
[D] = Acetal
[GP] = Groundable Polypropylene
1/8” x 7/8” o.d.)
(3/32” x 1-1/8” o.d.)
(1/16” x 1-1/8” o.d.)
(1/16” x 1-3/8” o.d.)
(1/8” x 1/2” o.d.)
(check valve)
(5/32” o.d. x 1/2” long)
(M6 x 1 - 6h)
MATERIAL CODE
(1) Y240-9 [B]
(1) Y325-119 [B]
Y325-22
(1)
(2) Y325-26 [B]
(2) Y325-202 [B]
(2) 94102 [SP]
(4) Y178-52-S [B]
(4) 95924 [SS]
[P] = Polypropylene
[SP] = Santoprene
[SS] = Stainless Steel
[U] = Polyurethane
[B]
AIR MOTOR SECTION SERVICE
Service is divided into two parts − 1. Pilot Valve,
2. Major Valve. GENERAL REASSEMBLY NOTES:
Air Motor Section Service is continued from Fluid Section repair.
Inspect and replace old parts with new parts as necessary. Look
for deep scratches on surfaces, and nicks or cuts in “O” rings.
Take precautions to prevent cutting “O” rings upon installa-
tion.
Lubricate “O” rings with Lubriplate FML-2 grease.
Do not over-tighten fasteners, refer to torque specification
block on view.
Re-torque fasteners following restart.
SERVICE TOOLS − To aid in the installation of (168) “O” rings onto
the (167) pilot piston, use tool # 204130-T, available from ARO.
PILOT VALVE DISASSEMBLY
A light tap on (118) should expose the opposite (121) sleeve,
1.
(167) pilot piston and other parts.
Remove (170) sleeve, inspect inner bore of sleeve for damage.
2.
PILOT VALVE REASSEMBLY
Clean and lubricate parts not being replaced from service kit.
1.
Install new (171 and 172) “O” rings, replace (170) sleeve.
2.
Install new (168) “O” rings and (169) seal - Note the lip direc-
3.
tion. Lubricate and replace (167).
Reassemble remaining parts, replace (173 and 174) “O” rings.
4.
MAJOR VALVE DISASSEMBLY
Remove (135) valve block and (233) adapter plate, expos-
1.
ing (132 and 166) gaskets and (176) checks.
Insert a small at blade screwdriver into the notch
2.
in the side of (135) valve block and push in on tab
to remove (233) adapter plate, releasing (140) valve
insert, (141) valve plate and (200) gasket.
Remove (136) end cap and (137) “O” ring, releasing (111)
3.
spool.
MAJOR VALVE REASSEMBLY
Install new (138 and 139) “U” cups on (111) spool −
1.
LIPS MUST FACE EACH OTHER.
Insert (111) spool into (135) valve block.
2.
Install (137) gasket on (136) end cap and assemble
3.
end cap to (135) valve block, securing with (107)
end plates and (105) screws.
NOTE: Tighten (105) screws to 35 - 40 in. lbs (4.0 - 4.5 Nm).
4. Install (140) valve insert and (141) valve plate into (135)
valve block. NOTE: Assemble (140) valve insert with
dished” side toward (141) valve plate. Assemble (141)
valve plate with part number identication toward (140)
valve insert.
5. Assemble (200) gasket and (233) adapter plate to (135)
valve block.
NOTE: Assemble (233) adapter plate with notched side down.
6.
Assemble (132 and 166) gaskets and (176) checks and to
(101)body.
7. Assemble (135) valve block and components to
(101) body, securingwith (134) screws. NOTE: Tighten (134) screws to 35 - 40 in. lbs (4.0 - 4.5 Nm).
Page 6 of 8 PD10E-X-X (en)
Page 7
TORQUE REQUIREMENTS
ALL FASTENERS ARE METRIC.
LUBRICATION / SEALANTS
Apply anti-seize compound to threads at assembly.
Apply Lubriplate FML-2 grease to “O" rings, ”U" Cups & mating parts.
NOTE: DO NOT OVERTIGHTEN FASTENERS.
Torque (105 and 134) screw to 35 - 40 in. lbs (4.0 - 4.5 Nm).
A 637395-7 replacement Major Valve Service Assembly is available separately, which includes the following:
105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166, 176 (2), 200, 233 and 236 (4)
Figure 3
168
111
139
138
134
135
133
174
121
118
173
169
172
171
170
167
121
174
118
166
132
141 140
200
233
176
PILOT VALVE
PART GROUP
MAJOR
VALVE
101 181 103 201
173
136
107
105
236
137
107
Insert screwdriver here to remove (233) adapter plate.
Notch
43
PARTS LIST / PD10E-X-X AIR SECTION
PD10E-X-X (en) Page 7 of 8 Page 7 of 8
Page 8
TROUBLE SHOOTING
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).
8-5/16"
(211.1 mm)
1" A.N.S.I. / DIN Flange
Outlet
Inlet
Air Inlet 1/4 - 18 N.P.T.
14-1/8"
(358.5 mm)
6-31/32"
(176.6 mm)
16-1/32"
(407.0 mm)
16-1/32"
(407.0 mm)
8-1/32"
(203.4 mm)
13-25/32"
(349.8 mm)
2-11/32"
(59.4 mm)
1/2"
(12.7 mm)
5-1/32"
(127.6 mm)
7/16"
(11.1 mm)
6-9/32"
(159.6 mm)
10-1/16"
(255.3 mm)
4-1/16"
(103.0 mm)
16-1/32"
(407.3 mm)
Figure 4
Product discharged from exhaust outlet.
Check for diaphragm rupture.
Check tightness of (6) diaphragm screw.
Air bubbles in product discharge.
Check connections of suction plumbing.
Check“O” rings between intake manifold and inlet side
uid caps.
Check tightness of (6) diaphragm screw.
Motor blows air or stalls.
Check (176) check valve for damage or wear.
Check for restrictions in valve / exhaust.
DIMENSIONAL DATA
Low output volume, erratic ow, or no ow.
Check air supply.
Check for plugged outlet hose.
Check for kinked (restrictive) outlet material hose.
Check for kinked (restrictive) or collapsed inlet
material hose.
Check for pump cavitation − suction pipe should be
sized at least as large as the inlet thread diameter of
the pump for proper ow if high viscosity uids are
being pumped. Suction hose must be a non-collapsing type, capable of pulling a high vacuum.
Check all joints on the inlet manifolds and suction
connections. These must be air tight.
Inspect the pump for solid objects lodged in the dia-
phragm chamber or the seat area.
Page 8 of 8 PD10E-X-X (en)
PN 97999-1159
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