Ingersoll-Rand PD10E-X-X User Manual
OPERATOR’S MANUAL PD10E-X-X
PD10
- F E
E
S - P X X
PD10E - FES - P X X
637396 -
DiaphragmBall
X X
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: Model # PD10E-FES-PAA
Fluid Section Service Kit # 637396-AA
Seat Material
P - Polypropylene
Diaphragm Material
A - Santoprene T - T.F.E. (Teon) / Santoprene
C - Hytrel
G - Nitrile
Hardware Material
S - Stainless Steel
Fluid Caps & Manifold Material
E - Conductive Polypropylene
Fluid Connection / Location
F - 1" A.N.S.I. / DIN Flange / End
Center Section Material
E - Conductive Polypropylene
Ball Material
A - Santoprene T - T.F.E. (Teon)
G - Nitrile
V - Viton
C - Hytrel
V - Viton
PD10E-FES-PXX
Figure 1
PD10E-FES-PXX
Figure 1
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
1” DIAPHRAGM PUMP
1:1 RATIO (CONDUCTIVE NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material
options.
637397 for air section repair (see page 6).
637396-XX for fluid section repair (see page 4).
kit also contains several air motor seals which will need to be
replaced
.
637395-7 major air valve assembly (see page 7).
PUMP DATA
NOTE: This
RELEASED: 6-15-05
REVISED: 5-25-09
(REV. 03)
Models . . . . . . see Model Description Chart for “-XXX”.
Pump Type . . . Non-Metallic Air Operated Double Diaphragm
Material . . . . . see Model Description Chart.
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.41 lbs (9.26 kgs)
Maximum Air Inlet Pressure . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Flow Rate (ooded inlet) . . .
Displacement / Cycle @ 100 p.s.i.g. . . 0.226 gal. (0.86 lit.)
Maximum Particle Size . . . . . . . . . . . . 1/8” dia. (3.2 mm)
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM . . . . . . . . . . . . . . . .
-60 to 280 F (-51 to 138 C)
Hytrel . . . . . . . . . . . . . . . . . . . . . -20 to 150 F (-29º to 66 C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . 10 to 180 F (-12º to 82 C)
Polypropylene . . . . . . . . . . . . . . 35 to 175 F (2 to 79 C)
Santoprene . . . . . . . . . . . . . . .
-40 to 225 F (-40 to 107 C)
T.F.E. Teon . . . . . . . . . . . . . . . 40 to 225 F (4 to 107 C)
Viton . . . . . . . . . . . . . . . . . . . . .
Dimensional Data . . . . . . . . . . . . . . . . see page 8
Mounting Dimension . . . . . 5.032” x 10.050” (127.8 mm x 255.3 mm)
Noise Level @ 70 p.s.i., 50 c.p.m. . . . . . 85.0 db(A)
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP
S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however,
-40 to 350 F (-40 to 170 C)
certain combinations may not be recommended, consult a
representative or the factory if you have questions concerning
availability.
INGERSOLL RAND COMPANY LTD
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151
(800) 276-4658 FAX (800) 266-7016
53.0 g.p.m. (200.6 l.p.m.)
© 2009 CCN 15244940
MODEL DESCRIPTION CHART
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
NOTICE
WARNING
CAUTION
NOTICE
OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
Obtain Material Safety Data Sheets on all materials
EXC ESSI VE AIR PRE SSUR E
STATIC SPARK
HAZARDOUS MATERIALS
HAZARDOUS PRESSURE
EXCESSIVE AIR PRESSURE. Can cause personal injury, pump damage or property damage.
Do not exceed the maximum inlet air pressure as
stated on the pump model plate.
Be sure material hoses and other components are able
to withstand fluid pressures developed by this pump.
Check all hoses for damage or wear. Be certain dispensing device is clean and in proper working condition.
STATIC SPARK. Can cause explosion resulting in
severe injury or death. Ground pump and pumping system.
Sparks can ignite ammable material and vapors.
The pumping system and object being sprayed must be
grounded when it is pumping, ushing, recirculating or
spraying ammable materials such as paints, solvents,
lacquers, etc. or used in a location where surrounding
atmosphere is conducive to spontaneous combustion.
Ground the dispensing valve or device, containers, hoses and any object to which material is being pumped.
Secure pump, connections and all contact points to
avoid vibration and generation of contact or static spark.
Consult local building codes and electrical codes for
specic grounding requirements.
After grounding, periodically verify continuity of
electrical path to ground. Test with an ohmmeter
from each component (e.g., hoses, pump, clamps, container, spray gun, etc.) to ground to insure continuity.
Ohmmeter should show 0.1 ohms or less.
Submerse the outlet hose end, dispensing valve or
device in the material being dispensed if possible.
(Avoid free streaming of material being dispensed.)
Use hoses incorporating a static wire.
Use proper ventilation.
Keep inammables away from heat, open ames and
sparks.
Keep containers closed when not in use.
Pump exhaust may contain contaminants.
Can cause severe injury. Pipe exhaust away from work
area and personnel.
In the event of a diaphragm rupture, material can be
forced out of the air exhaust muer.
Pipe the exhaust to a safe remote location when
pumping hazardous or inammable materials.
Use a grounded 3/8” minimum i.d. hose between the
pump and the muer.
HAZARDOUS PRESSURE. Can result in
serious injury or property damage. Do not service
or clean pump, hoses or dispensing valve while the
system is pressurized.
Disconnect air supply line and relieve pressure from
the system by opening dispensing valve or device and
/ or carefully and slowly loosening and removing outlet hose or piping from pump.
HAZARDOUS MATERIALS. Can cause serious
injury or property damage.
Do not attempt to return
a pump to the factory or service center that contains
hazardous material. Safe handling practices must comply
with local and national laws and safety code requirements.
from the supplier for proper handling instructions.
EXPLOSION HAZARD. Models containing aluminum wetted parts cannot be used with III.Trichloroethane, Methylene Chloride or other Halogenated Hydrocarbon solvents which may react and
explode.
Check pump motor section, uid caps, manifolds and
all wetted parts to assure compatibility before using
with solvents of this type.
MISAPPLICATION HAZARD. Do not use
models containing aluminum wetted parts with food
products for human consumption. Plated parts can
contain trace amounts of lead.
Verify the chemical compatibility of the
pump wetted parts and the substance being pumped,
flushed or recirculated. Chemical compatibility may
change with temperature and concentration of the
chemical(s) within the substances being pumped,
ushed or circulated. For specic uid compatibility,
consult the chemical manufacturer.
Ma xi mu m t em pe rat ur e s are ba se d
on mechanical stress only. Certain chemicals will
sig n if i ca n tly red uce max i mu m sa fe opera t ing
temperature. Consult the chemical manufacturer for
chemical compatibility and temperature limits. Refer
to PUMP DATA on page 1 of this manual.
Be certain all operators of this equipment
have been train ed fo r sa fe wo r kin g pra cti ces,
understand it’s limitations, and wear safety goggles /
equipment when required.
Do not use the pump for the structural
support of the piping system. Be certain the system
components are properly supported to prevent stress
on the pump parts.
Suction and discharge connections should be exible
connections (such as hose), not rigid piped, and should
be compatible with the substance being pumped.
Prevent unnecessa r y damage to the
pump. Do not allow pump to operate when out of
material for long periods of time.
Disconnect air line from pump when system sits idle
for long periods of time.
Use only genuine ARO replacement parts to
assure compatible pressure rating and longest service life.
RE-TORQUE ALL FASTENERS BEFORE
OPERATION. Creep of housing and gasket materials
may cause fasteners to loosen. Re-torque all fasteners
to insure against uid or air leakage.
=
Hazards or unsafe practices which
could result in severe personal injury,
death or substantial property damage.
= Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
= Important installation, operation or
maintenance information.
Page 2 of 8 PD10E-X-X (en)
GENERAL DESCRIPTION
WARNING
OPERATING INSTRUCTIONS
The ARO diaphragm pump oers high volume delivery even
at low air pressure and a broad range of material compatibility
options available. Refer to the model and option chart. ARO
pumps feature stall resistant design, modular air motor / uid
sections.
Air operated double diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and
positive uid pressure in the uid chambers, ball checks insure
a positive ow of uid.
Pump cycling will begin as air pressure is applied and it will
continue to pump and keep up with the demand. It will build
and maintain line pressure and will stop cycling once maximum line pressure is reached (dispensing device closed) and
will resume pumping as needed.
AIR AND LUBE REQUIREMENTS
EXCESSIVE AIR PRESSURE. Can cause
pump damage, personal injury or property damage.
A filter capable of filtering out particles larger than 50
microns should be used on the air supply.
brication required other than the “O” ring lubricant which is
applied during assembly or repair.
If lubricated air is present, make sure that it is compatible
with the “O” rings and seals in the air motor section of
the pump.
There is no lu-
Always flush the pump with a solvent compatible with
the material being pumped if the material being pumped
is subject to “setting up” when not in use for a period of
time.
Disconnect the air supply from the pump if it is to be
inactive for a few hours.
PARTS AND SERVICE KITS
Refer to the part views and descriptions as provided on page 4
through 7 for parts identication and Service Kit information.
Certain ARO “Smart Parts” are indicated which should be
available for fast repair and reduction of down time.
Service kits are divided to service two separate diaphragm
pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid
Section is divided further to match typical part Material
Options.
MAINTENANCE
Provide a clean work surface to protect sensitive internal
moving parts from contamination from dirt and foreign
matter during service disassembly and reassembly.
Keep good records of service activity and include pump
in preventive maintenance program.
Before disassembling, empty captured material in the
outlet manifold by turning the pump upside down to
drain material from the pump.
INSTALLATION
Verify correct model / conguration prior to installation.
Retorque all external fasteners per specications prior to
start up.
Pumps are tested in water at assembly. Flush pump with
compatible uid prior to installation.
When the diaphragm pump is used in a forced-feed
(ooded inlet) situation, it is recommended that a check
valve” be installed at the air inlet.
Material supply tubing should be at least the same diam-
eter as the pump inlet manifold connection.
Material supply hose must be reinforced, non-collapsible
type compatible with the material being pumped.
Piping must be adequately supported. Do not use the
pump to support the piping.
Use flexible connections (such as hose) at the suction
and discharge. These connections should not be rigid
piped and must be compatible with the material being
pumped.
Secure the diaphragm pump legs to a suitable surface
(level and at) to insure against damage by vibration.
Pumps that need to be submersed must have both wet
and non-wet components compatible with the material
being pumped.
Submersed pumps must have exhaust pipe above liquid
level. Exhaust hose must be conductive and grounded.
Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69
bar).
FLUID SECTION DISASSEMBLY
Remove (60) outlet manifold, (61) inlet manifold.
1.
Remove (22) balls, (19 and 33) “O” rings and (21) seats.
2.
Remove (15) uid caps.
3.
NOTE:
Only Teon diaphragm models use a primary diaphragm (7)
and a backup diaphragm (8). Refer to the auxiliary view in the Fluid
Section illustration.
4.
Remove the (6) diaphragm washer, (7) or (7 / 8) diaphragms,
and (5) backup washer.
NOTE: Do not scratch or mar the surface of (1) diaphragm rod.
FLUID SECTION REASSEMBLY
Reassemble in reverse order. Refer to the torque requirements
on page 5.
Clean and inspect all parts. Replace worn or damaged parts
with new parts as required.
Lubricate (1) diaphragm rod and (144) “U” cup with Lubri-
plate FML-2 grease (94276 grease packet is included in service kit).
For models with Teflon diaphragms: Item (8) Santoprene
diaphragm is installed with the side marked “AIR SIDE”
towards the pump center body. Install the Teflon diaphragm
(7)
with the side marked “FLUID SIDE” towards the (15) uid
cap.
Re-check torque settings after pump has been re-started
and run a while.
Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Rening Company)
PD10E-X-X (en) Page 3 of 8 Page 3 of 8
Viton®, Teon® and Hytrel® are registered trademarks of the DuPont® Company Loctite® is a registered trademark of Henkel Loctite Corporation
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