Ingersoll-Rand PD05X-XXX-XXX-B, PE05X-XXX-XXX-B User Manual

OPERATOR’S MANUAL PD05X-XXX-XXX-B

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

PE05X-XXX-XXX-B

RELEASED: 8-27-08

1/2" DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

REVISED: 5-28-10

7)

(REV. 0

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material op-

tions.
637427-XX for  uid section repair (see page 4).
637428 for air section repair (see pages 6 and 8).

PUMP DATA

Models . . . . . . . . . . . . . . . . . see Model Description Chart for “-XXX”

Pump Type . . . . . . . . . . . . . Metallic Air Operated Double Diaphragm

Material . . . . . . . . . . . . . . . . see Model Description Chart

Weight . . PX05A-XAS-XXX-B . . . . . . . . . . . . 10.36 lbs (4.70 kgs)

PX05A-XSS-XXX-B . . . . . . . . . . . . 16.57 lbs (7.52 kgs)

PX05R-XAS-XXX-B . . . . . . . . . . . . 8.04 lbs (3.65 kgs)

PX05R-XSS-XXX-B . . . . . . . . . . . . 14.25 lbs (6.46 kgs)

Maximum Air Inlet Pressure . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)

Maximum Material Inlet Pressure . . . . . . 10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure . . . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)

Air Consumption @ 40 p.s.i. . . . . . . . . . . . . . 1 c.f.m. / gallon (approx.)

Maximum Flow Rate ( ooded inlet) . . . 12.0 g.p.m. (45.4 l.p.m.)

Displacement / Cycle @ 100 p.s.i.g. . . . . 0.039 gal. (0.15 lit.)

Maximum Particle Size . . . . . . . . . . . . . . . . 3/32” dia. (2.4 mm)

Maximum Temperature Limits (diaphragm / ball / seat material)

E.P.R. / EPDM . . . . . . . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)

Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)

Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)

Polypropylene. . . . . . . . . . . . . . . . . . 35° to 175° F (2° to 79° C)

Polyurethane . . . . . . . . . . . . . . . . . . . 10° to 150° F (-12° to 66° C)

Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)

PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)

Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)

Dimensional Data . . . . . . . . . . . . . . . . . . . . . . see pages 11 and 12

Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . . . . . 75.0 db(A)

The pump sound pressure levels published here have been updated to

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an Equivalent Continuous Sound Level (L
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.

) to meet the intent of ANSI

Aeq

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PD05R-XXX-XXX-B PD05A-XXX-XXX-B

MODEL DESCRIPTION CHART

P X 05 X - X X S - X X X - B

Electronic Interface

D - None
E - Available

Center Section Material

A - Aluminum
R - Polypropylene

Fluid Connection

A - 1/2 - 14 N.P.T.F. - 1
B - Rp 1/2 (1/2 - 14 BSP parallel)

Fluid Cap & Manifold Material

A - Aluminum
S - Stainless steel

Hardware Material

S - Stainless steel

Seat Material

F - Aluminum
P - Polypropylene
S - 316 Stainless steel

Ball Material

A - Santoprene T - PTFE
C - Hytrel U - Polyurethane
G - Nitrile V - Viton
S - Stainless steel

Diaphragm Material

A - Santoprene T - PTFE / Santoprene
C - Hytrel U - Polyurethane
G - Nitrile V - Viton

Fluid Section Service Kit Selection

Example: Model #PD05A-AAS-SAA-B
Fluid Section Service Kit # 637427-AA

PD05X - XXX - X X X - B

637427 - X X

Ball Diaphragm

Figure 1

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

[phone] FAX [phone]

www.ingersollrandproducts.com

© 2010

CCN 15250384

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

EXCESSIVE AIR PRESSURE
STATIC SPARK

WARNING

injury, pump damage or property damage.
Do not exceed the maximum inlet air pressure as stated on

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the pump model plate.
Be sure material hoses and other components are able to

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withstand  uid pressures developed by this pump. Check
all hoses for damage or wear. Be certain dispensing device
is clean and in proper working condition.

WARNING

severe injury or death. Ground pump and pumping system.
Use the pump ground lug provided. Connect to a 12 ga.

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(minimum) wire (kit is included) to a good earth ground
source.
Sparks can ignite  ammable material and vapors.

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The pumping system and object being sprayed must be

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grounded when it is pumping, flushing, recirculating or
spraying  ammable materials such as paints, solvents, lac­quers, etc. or used in a location where surrounding atmo­sphere is conducive to spontaneous combustion. Ground
the dispensing valve or device, containers, hoses and any
object to which material is being pumped.
Secure pump, connections and all contact points to avoid

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vibration and generation of contact or static spark.
Consult local building codes and electrical codes for spe-

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ci c grounding requirements.
After grounding, periodically verify continuity of electrical

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path to ground. Test with an ohmmeter from each compo­nent (e.g., hoses, pump, clamps, container, spray gun, etc.)
to ground to insure continuity. Ohmmeter should show 0.1
ohms or less.
Submerse the outlet hose end, dispensing valve or device

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in the material being dispensed if possible. (Avoid free
streaming of material being dispensed.)
Use hoses incorporating a static wire.

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Use proper ventilation.

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Keep inflammables away from heat, open flames and

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sparks.
Keep containers closed when not in use.

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WARNING

cause severe injury. Pipe exhaust away from work area and
personnel.
In the event of a diaphragm rupture, material can be forced

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out of the air exhaust mu er.
Pipe the exhaust to a safe remote location when pumping

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hazardous or in ammable materials.
Use a grounded 3/8” minimum i.d. hose between the pump

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and the mu er.

WARNING

injury or property damage. Do not service or clean pump,
hoses or dispensing valve while the system is pressurized.
Disconnect air supply line and relieve pressure from the

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system by opening dispensing valve or device and / or
carefully and slowly loosening and removing outlet hose or
piping from pump.

WARNING

jury or property damage. Do not attempt to return a pump
to the factory or service center that contains hazardous
material. Safe handling practices must comply with local
and national laws and safety code requirements.

EXCESSIVE AIR PRESSURE. Can cause personal

STATIC SPARK. Can cause explosion resulting in

Pump exhaust may contain contaminants. Can

HAZARDOUS PRESSURE. Can result in serious

HAZARDOUS MATERIALS. Can cause serious in-

HAZARDOUS MATERIALS
HAZARDOUS PRESSURE

Obtain Material Safety Data Sheets on all materials from

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the supplier for proper handling instructions.

WARNING

minum parts cannot be used with 1,1,1-trichloroethane,
methylene chloride or other halogenated hydrocarbon
solvents which may react and explode.
Check pump motor section, fluid caps, manifolds and all

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wetted parts to assure compatibility before using with sol­vents of this type.

WARNING

containing aluminum wetted parts with food products
for human consumption. Plated parts can contain trace
amounts of lead.

CAUTION

wetted parts and the substance being pumped,  ushed or
recirculated. Chemical compatibility may change with tem­perature and concentration of the chemical(s) within the
substances being pumped, flushed or circulated. For spe­ci c  uid compatibility, consult the chemical manufacturer.

CAUTION

cal stress only. Certain chemicals will significantly reduce
maximum safe operating temperature. Consult the chemi­cal manufacturer for chemical compatibility and tempera­ture limits. Refer to PUMP DATA on page 1 of this manual.

CAUTION

been trained for safe working practices, understand it’s
limitations, and wear safety goggles / equipment when re­quired.

CAUTION

of the piping system. Be certain the system components are
properly supported to prevent stress on the pump parts.
Suction and discharge connections should be  exible con-

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nections (such as hose), not rigid piped, and should be
compatible with the substance being pumped.

CAUTION

not allow pump to operate when out of material for long
periods of time.
Disconnect air line from pump when system sits idle for

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long periods of time.

CAUTION

sure compatible pressure rating and longest service life.

NOTICE

pump may not prime properly if the balls do not check by
gravity upon start-up.

NOTICE

of housing and gasket materials may cause fasteners to
loosen. Re-torque all fasteners to insure against  uid or air
leakage.

NOTICE

request: “Static Spark” pn 93616-1, Diaphragm Rupture” pn

93122.

WARNING

EXPLOSION HAZARD. Models containing alu-

MISAPPLICATION HAZARD. Do not use models

Verify the chemical compatibility of the pump

Maximum temperatures are based on mechani-

Be certain all operators of this equipment have

Do not use the pump for the structural support

Prevent unnecessary damage to the pump. Do

Use only genuine ARO replacement parts to as-

Install the pump in the vertical position. The

Re-torque all fasteners before operation. Creep

Replacement warning labels are available upon

= Hazards or unsafe practices which

could result in severe personal injury,
death or substantial property damage.

CAUTION

= Hazards or unsafe practices which

could result in minor personal injury,
product or property damage.

NOTICE

= Important installation, operation or

maintenance information.

Page 2 of 12 PD05X-XXX-XXX-B (en)

GENERAL DESCRIPTION

MAINTENANCE

The ARO diaphragm pump o ers high volume delivery even at low
air pressure and a broad range of material compatibility options are
available. Refer to the model and option chart. ARO pumps feature
stall resistant design, modular air motor /  uid sections.
Air operated double diaphragm pumps utilize a pressure di eren­tial in the air chambers to alternately create suction and a positive
fluid pressure in the fluid chambers, ball checks insure a positive
 ow of  uid.
Pump cycling will begin as air pressure is applied and will continue
to pump and keep up with the demand. It will build and maintain
line pressure and will stop cycling once maximum line pressure is
reached (dispensing device closed) and will resume pumping as
needed.

AIR AND LUBE REQUIREMENTS

WARNING

age, personal injury or property damage.

A  lter capable of  ltering out particles larger than 50 microns

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should be used on the air supply. There is no lubrication re-

quired other than the “O” ring lubricant which is applied during

assembly or repair.

If lubricated air is present, make sure that it is compatible with

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the “O” rings and seals in the air motor section of the pump.

EXCESSIVE AIR PRESSURE. Can cause pump dam-

OPERATING INSTRUCTIONS

Always  ush the pump with a solvent compatible with the ma-

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terial being pumped if the material being pumped is subject to

“setting up” when not in use for a period of time.

Disconnect the air supply from the pump if it is to be inactive

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for a few hours.

The outlet material volume is governed not only by the air sup-

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ply, but also by the material supply available at the inlet. The

material supply tubing should not be too small or restrictive.

Be sure not to use hose which might collapse.

When the diaphragm pump is used in a forced-feed ( ooded

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inlet) situation, it is recommended that a “check valve” be in-

stalled at the air inlet.

Secure the diaphragm pump legs to a suitable surface to insure

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against damage by vibration.

Certain ARO “Smart Parts” are indicated which should be avail-

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able for fast repair and reduction of down time.
Provide a clean work surface to protect sensitive internal mov-

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ing parts from contamination from dirt and foreign matter dur­ing service disassembly and reassembly.
Keep good records of service activity and include the pump in

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preventive maintenance program.
Service kits are available to service two separate diaphragm

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pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid
Section is divided further to match typical part Material Op­tions.
Before disassembling, emptycaptured material in the outlet

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manifold by turning the pump upside down to drain material
from the pump.

DIAPHRAGM PUMP SERVICE

GENERAL SERVICE NOTES:

Inspect and replace old parts with new parts as necessary. Look

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for deep scratches on metallic surfaces, and nicks or cuts in “O”
rings.
Tools needed to complete disassembly and repair:

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7/8” wrench, 1/2” socket or wrench, 3/8” socket or wrench,

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3/8” Allen wrench, 10 mm Allen wrench, T-10 Torx screw­driver, torque wrench (measuring inch pounds), “O” ring
pick.

FLUID SECTION DISASSEMBLY

Remove (61) top manifold.

1.
Remove (19) “O” rings, (21) seats, (12) washers (where appli-

2.
cable) and (22) balls.
Remove (60) bottom manifold.

3.
Remove (19) “O” rings, (21) seats, (12) washers (where appli-

4.
cable) and (22) balls.
Remove (15)  uid caps.

5.
Remove (14) bolt, (6) diaphragm washer, (7) or (7 / 8) dia-

6.
phragms and (5) washer.
Remove (1) connecting rod from air motor.

7.
Carefully remove remaining (14) bolt, (6) diaphragm washer, (7)

8.
or (7 / 8) diaphragms and (5) washer from (1) connecting rod.
Do not mar surface of connecting rod.

FLUID SECTION REASSEMBLY

Reassemble in reverse order.

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Lubricate (1) connecting rod with Lubriplate® or equivalent “O”

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ring lubricant.
Connecting rod (1) should be installed using 96571 bullet, in-

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cluded in service kit.
Install (5) washers with i.d. chamfer toward diaphragm.

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When replacing PTFE diaphragms, install the 93465 Santo-

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prene diaphragm behind the PTFE diaphragm.

Hytrel® and Viton® are registered trademarks of the DuPont Company y Kynar® is a registered trademark of Arkema Inc. y ARO® is a registered trademark of Ingersoll-Rand Company

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Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. y Loctite® and 242® are registered trademarks of Henkel Loctite Corporation

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PD05X-XXX-XXX-B (en) Page 3 of 12

572™ is a trademark of Henkel Loctite Corporation y Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Re ning Company)

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PARTS LIST / PX05X-XXX-XXX-B FLUID SECTION

637427-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart

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below) and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate FML-2 grease (pages 6 and 8).

SEAT OPTIONS

PX05X-XXX-XXX-B

“21”

-XXX Seat Qty Mtl -XXX Ball Qty Mtl -XXX Ball Qty Mtl

-FXX 95727 (4) [A] -XAX 93100-E (4) [Sp] -XTX 93100-4 (4) [T]

-PXX 93098-10 (4) [P] -XCX 93100-C (4) [H] -XUX 93100-8 (4) [U]

-SXX 93409-1 (4) [SS] -XGX 93100-2 (4) [B] -XVX 93100-3 (4) [V]

-XSX 93410-1 (4) [SS]

BALL OPTIONS

PX05X-XXX-XXX-B

(3/4” diameter)

“22”

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DIAPHRAGM OPTIONS PX05X-XXX-XXX-B

Service Kit

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“7”

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“8”

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-XX = (Ball)

-XXX

-XX = (Diaphragm) Diaphragm Qty Mtl Diaphragm Qty Mtl “O” Ring Qty Mtl

-XXA 637427-XA 93465 (2) [Sp] - - - - - - - - - - - 93763 (4) [E]

-XXC 637427-XC 93465-9 (2) [H] - - - - - - - - - - - Y325-122 (4) [B]

-XXG 637427-XG 93465-G (2) [B] - - - - - - - - - - - Y325-122 (4) [B]

-XXT 637427-XT 93111 (2) [T] 93465 (2) [Sp] 93265 (4) [T]

-XXU 637427-XU 93112 (2) [U] - - - - - - - - - - - 93119 (4) [U]

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“19”

(3/32” x 1-5/16” o.d.)

MATERIAL CODE

[A] = Aluminum
[B] = Nitrile
[C] = Carbon Steel
[E] = E.P.R.
[GFN] = Glass  lled Nylon
[H] = Hytrel
[K] = Kynar PVDF
[P] = Polypropylene
[Sp] = Santoprene
[SS] = Stainless Steel
[T] = PTFE
[U] = Polyurethane
[V] = Viton

-XXV 637427-XV 93581-3 (2) [V] - - - - - - - - - - - Y327-122 (4) [V]

MANIFOLD / FLUID CAP MATERIAL OPTIONS PX05X-XXX-XXX-B

Aluminum Stainless Steel

PX05X-AAS-XXX-B PX05X-BAS-XXX-B PX05X-ASS-XXX-B PX05X-BSS-XXX-B

N.P.T. BSP N.P.T. BSP

Item Description

(size)

12 Washer (2) 95092 [A] 95092 [A] - - - - - - - - - - - - - - - -

15 Fluid Cap (2) 95064 [A] 95064 [A] 94624 [SS] 94624 [SS]

60 Inlet Manifold (1) 95065 [A] 95065-2 [A] 94626 [SS] 94626-2 [SS]

61 Outlet Manifold (1) 95066 [A] 95066-2 [A] 94625 [SS] 94625-2 [SS]

Pipe Plug

63

(1/2 - 14 N.P.T. x 9/16”)

(R 1/2 [1/2 - 14 BSP taper])

Qty Part No. Mtl Part No. Mtl Part No. Mtl Part No. Mtl

(1) Y17-13-S [K] - - - - - - - - Y17-13-S [K] - - - - - - - -

(1) - - - - - - - - 96764691 [K] - - - - - - - - 96764691 [K]

COMMON PARTS

Item Description

1 Connecting Rod (1) 96379 [SS]

o

5 Diaphragm Washer (2) 94645 [GFN]

6 Diaphragm Washer (2) 94622 [SS]

o

14 Flange Bolt

26 Flange Bolt

Bolt

27

“Smart Parts“, keep these items on hand in addition to the service kits for fast

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repair and reduction of down time.

(size)

(5/16” - 18 x 3/4”)

(5/16” - 18 x 3/4”)

(5/16”- 18 x 1-1/4”) (PX05A-XXX-XXX-B)

(PX05R-XXX-XXX-B)

Qty Part No. Mtl

(2) 94628 [SS]

(8) 94628 [SS]

(16) Y84-502-T [SS]

(16) 93095 [SS]

Item Description

29 Hex Flange Nut

43 Ground Strap

only)(see page 9)

57 Ground Kit Assembly

76 Pipe Plug

PE05X-XXX-XXX-B only)(see pages 7 and 9)

Page 4 of 12 PD05X-XXX-XXX-B (en)

(size)

(5/16” - 18)

(models PX05R-XXX-XXX-B

(not shown)

(1/8 - 27 N.P.T. x 1/4”)(models

Qty Part No. Mtl

(16) 93886 [SS]

(1) 92956-1 [SS]

(1) 66885-1 - - -

(1) Y227-2-L [C]