Ingersoll-Rand PD01X, PE01X User Manual

OPERATOR’S MANUAL PX01X-XXX-XXX-AXXX

Model PE01X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

1/4" DIAPHRAGM PUMP

1:1 RATIO (NON-METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

PUMP DATA

Models ...... see Model Description Chart on page 2 for

“-XXX” options

Pump Type .. Non-Metallic Air Operated Double Diaphragm

Material ..... see Model Description Chart

Weight ...... Polypropylene ........ 2.86 lbs (1.30 kgs)

PVDF ................. 3.88 lbs (1.76 kgs)

Acetal ................ 3.52 lbs (1.60 kgs)

Maximum Air Inlet Pressure ........ 125 psig (8.6 bar)

Minimum Air Inlet Pressure ......... 10 psig (0.69 bar)

Maximum Outlet Pressure .......... 125 psig (8.6 bar)

Maximum Flow Rate ................ 5.3 gpm (20 lpm)

Maximum Material Inlet Pressure .... 10 psig (0.69 bar)

Displacement / Cycle @ 125 p.s.i.g .. 0.019 gal / 0.072 ltrs

Maximum Particle Size ............. 1/16” dia.(1.6 mm)

Maximum Temperature Limits (diaphragm / ball / seat

material)

Acetal .................... 10° to 180° F (-12° to 82° C)

E.P.R. / EPDM .............. -60° to 280° F (-51° to 138° C)

Kynar® PVDF .............. 10° to 200° F (-12° to 93° C)

Hytrel® ................... -20° to 150° F (-29° to 66° C)

Neoprene ................ 0° to 200° F (-18° to 93° C)

Nitrile® ................... 10° to 180° F (-12° to 82° C)

Polypropylene ............ 35° to 175° F (2° to 79° C)

Viton® .................... -40° to 350° F (-40° to 177° C)

Santoprene® .............. -40° to 225° F (-40° to 107° C)

PTFE. . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)

Dimensional Data ................... see page 10

Noise Level @ 70 p.s.i., 60 c.p.m. ...... 62.3 db(A)



Model PD01X

RELEASED: 3-7-13 (REV. B)

The pump sound pressure levels published here have been updated to



an Equivalent Continuous Sound Level (L S1.13-2005, CAGI-PNEUROP S5.1.

Mounting Adapter Plate Optional Accessory Kit (24123879) available. Please contact your nearest ARO / Ingersoll Rand customer service or distributor for details.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

www.ingersollrandproducts.com

) to meet the intent of ANSI

Aeq

Figure 1

MODEL DESCRIPTION CHART

Model Code Explanation

Consult a representative or the factory if you have questions concerning availability.

Example: PX01 X

Model Series

PD01- Standard Pump

PE01- Electronic Interface

Center Body Material

E- Groundable Polypropylene F- Polypropylene with Leak Failure Detection P - Polypropylene

Connection

H- Hybrid 1/4” NPT / BSP

Fluid Caps / Manifold Material

D- Groundable Acetal

K- Kynar PVDF

P- Polypropylene

Hardware Material

S- Stainless Steel

Seat / Spacer Material

D- Acetal

K- Kynar PVDF

P- Polypropylene

0- Polypropylene (Flex Check Spacer)

1- Acetal (Flex Check Spacer)

2- PVDF (Flex Check Spacer)

Check Material

A- Santropene

C- Hytrel

G- Nitrile J- Nitrile (ex check only)

K- EPR (ex check only) L- Viton (ex check only)

N- Neoprene (ex check only)

T- PTFE

Diaphragm / O-Ring Material

A- Santoprene

C- Hytrel

G- Nitrile

T- PTFE

Revision

A- Revision

Specialty Code 1 (Blank if no Speciality Code)

A- Solenoid 120VAC,110VAC AND 60VDC B- Solenoid 12VDC, 24VAC and 22VAC C- Solenoid 240VAC, 220VAC AND 120VDC

D- Solenoid 24VDC, 48VAC and 44VAC G- Solenoid 12VDC ATEX Zone 1

H-

Solenoid 24VDC ATEX Zone 1 K- Solenoid 220VAC ATEX Zone 1

N- Solenoid with no Coil

Standard Valve Block ( No Solenoid)

Specialty Code 2 (Blank if no Speciality Code)

E- End of stroke feedback / cycle sensing (with M12 Circular Connector) + Leak Detection

F- End of stroke feedback / cycle sensing ( with M12 Circular Connector)

L- Leak Detection N- End of stroke feedback / cycle sensing (no Connector) + Leak Detection P- End of stroke feedback (No Connector)

0- No option

Special Testing

For Special Testing options, please contact your nearest Ingersoll Rand Customer Service Representative or Distributor.

XXX

NOTICE: All possible options are shown in the chart, however, certain combinations may not be recommended.

Page 2 of 12 PX01X-XXX-XXX-AXXX (en)

WARNING

CAUTION

NOTICE

WARNING

CAUTION

NOTICE

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

EXCESSIVE AIR PRESSURE S TATIC SPARK

HAZARDOUS MATERIALS HAZARDOUS PRESSURE

y Obtain Material Safety Data Sheets on all materials

from the supplier for proper handling instructions.

Verify the chemical compatibility of the

pump wetted parts and the substance being pumped,

EXCESSIVE AIR PRESSURE. Can cause per-

sonal injury, pump damage or property damage.

y Do not exceed the maximum inlet air pressure as

stated on the pump model plate.

y Be sure material hoses and other components are able

to withstand uid pressures developed by this pump. Check all hoses for damage or wear. Be certain dispensing device is clean and in proper working condition.

STATIC SPARK. Can cause explosion resulting in severe injury or death. Ground pump and pumping system.

y PX01X-HDS-XXX are Groundable Acetal pumps: Use

the pump ground lug provided. Connect to a 12 ga. (minimum) wire (kit 66885-1 is included) to a good earth ground source.

y Sparks can ignite ammable material and vapors. y The pumping system and object being sprayed must be

grounded when it is pumping, ushing, recirculating or spraying ammable materials such as paints, solvents, lacquers, etc. or used in a location where surrounding atmosphere is conducive to spontaneous combustion. Ground the dispensing valve or device, containers, hoses and any object to which material is being pumped.

y Secure pump, connections and all contact points to

avoid vibration and generation of contact or static spark.

y Consult local building codes and electrical codes for

specic grounding requirements.

y After grounding, periodically verify continuity of

electrical path to ground. Test with an ohmmeter from each component (e.g., hoses, pump, clamps, container, spray gun, etc.) to ground to insure continuity. Ohmmeter should show 0.1 ohms or less.

y Submerse the outlet hose end, dispensing valve or

device in the material being dispensed if possible. (Avoid free streaming of material being dispensed.)

y Use hoses incorporating a static wire. y Use proper ventilation. y Keep inammables away from heat, open ames and sparks. y Keep containers closed when not in use.

Pump exhaust may contain contaminants. Can cause severe injury. Pipe exhaust away from work area and personnel.

y In the event of a diaphragm rupture, material can be

forced out of the air exhaust muer.

y Pipe the exhaust to a safe remote location when

pumping hazardous or inammable materials.

y Use a grounded 1/4” minimum i.d. hose between the

pump and the muer.

HAZARDOUS PRESSURE. Can result in serious injury or property damage. Do not service or clean pump, hoses or dispensing valve while the system is pressurized.

y Disconnect air supply line and relieve pressure from

ushed or recirculated. Chemical compatibility may change with temperature and concentration of the chemical(s) within the substances being pumped, ushed or circulated. For specic uid compatibility, consult the chemical manufacturer.

Maximum temperatures are based on mechanical stress only. Certain chemicals will signicantly reduce maximum safe operating temperature. Consult the chemical manufacturer for chemical compatibility and temperature limits. Refer to PUMP DATA on page 1 of this manual.

Be certain all operators of this equipment have been trained for safe working practices, understand it’s limitations, and wear safety goggles / equipment when required.

Do not use the pump for the structural support of the piping system. Be certain the system components are properly supported to prevent stress on the pump parts.

y Suction and discharge connections should be ex-

ible connections (such as hose), not rigid piped, and should be compatible with the substance being pumped.

Prevent unnecessary damage to the pump. Do not allow pump to operate when out of material for long periods of time.

y Disconnect air line from pump when system sits idle

for long periods of time.

Use only genuine ARO® replacement parts to

assure compatible pressure rating and longest service life.

Install the pump in the vertical position. The pump may not prime properly if the balls do not check by gravity upon start-up.

RE-TORQUE ALL FASTENERS BEFORE OPERATION. cause fasteners to loosen. Re-torque all fasteners to insure against uid or air leakage.

upon request: Static Spark” pn \ 93616-1, Diaphragm Rupture” pn \ 93122.

Creep of housing and gasket materials may

Replacement warning labels are available

Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage.

= Hazards or unsafe practices which

could result in minor personal injury, product or property damage.

= Important installation, operation or

maintenance information.

the system by opening dispensing valve or device and / or carefully and slowly loosening and removing outlet hose or piping from pump.

HAZARDOUS MATERIALS. Can cause serious injury or property damage. Do not attempt to return a pump to the factory or service center that contains hazardous material. Safe handling practices must comply with local and national laws and safety code requirements.

PX01X-XXX-XXX-AXXX (en) Page 3 of 12

GENERAL DESCRIPTION

WARNING

The ARO diaphragm pump oers high volume delivery even at low air pressures, easy self priming and the ability to pump various viscosity materials. The pump is designed to correspond to the needs of the user by oering a variety of wetted parts congurations to handle almost any application. Air operated double diaphragm pumps utilize a pressure dierential in the air chambers to alternately create suction and positive uid pressure in the uid chambers. Flat checks insure a positive ow of uid. Pump cycling will begin as air pressure is applied and it will continue to pump and keep up with the demand. It will build and maintain line pressure and will stop cycling once maximum line pressure is reached (dispensing device closed) and will resume pumping as needed. The Acetal material used in this pump contains stainless steel bers. It’s conductivity allows it to be connected to a suitable ground. A ground screw is provided for this.

AIR AND LUBE REQUIREMENTS

EXCESSIVE AIR PRESSURE. Can cause pump

damage, personal injury or property damage.

A filter capable of filtering out particles larger than 50

microns should be used on the air supply. In most applications there is no lubrication required other than the “O” ring lubricant which is applied during assembly or repair. The pump, when tted with ex checks, can be rotated

360° to suit the application. It may be mounted upside down or on the wall with no eect on suction lift or operating eciency. The lter and regulator need to be oriented in a normal vertical direction to function properly. If lubricated air is present, make sure that it is compatible

with the “O” rings and seals in the air motor section of the pump.

OPERATING INSTRUCTIONS

Always flush the pump with a solvent compatible with

the material being pumped if the material being pumped is subject to “setting up” when not in use for a period of time. Disconnect the air supply from the pump if it is to be in-

active for a few hours. The outlet material volume is governed not only by the

air supply, but also by the material supply available at the inlet. The material supply tubing should not be too small or restrictive. Be sure not to use hose which might collapse.

MAINTENANCE

This product is not intended to be repairable. However,

some service items are available. Provide a clean work surface to protect sensitive internal

moving parts from contamination from dirt and foreign matter during service disassembly and reassembly. Keep good records of service activity and include the

pump in preventive maintenance program. At the end of its service life, please dispose of pump and

contents properly.

INSTALLATION

Apply PTFE tape or pipe sealant to threads upon assem-

bly to prevent leakage. Secure the diaphragm pump legs to a suitable surface to

insure against damage by vibration. When the diaphragm pump is used in a forced-feed

(ooded inlet) situation, it is recommended that a “Check Valve” be installed at the air inlet.

Kynar® is a registered trademark of the Arkema Inc. y Loctite® and 242 are registered trademarks of the Henkel Loctite Corporation

ARO® is a registered trademark of Ingersoll-Rand Company y Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P.

Page 4 of 12 PX01X-XXX-XXX-AXXX (en)

Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Rening Company)

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