Ingersoll-Rand LP3005-1, LP3009-1 User Manual

OPERATOR’S MANUAL LP3005-1

INCLUDING: SPECIFICATIONS, SERVICE KITS, PLACING INTO SERVICE, TROUBLESHOOTING

INCLUDE MANUALS: LM2350EXB (97999825), S633 GENERAL INFORMATION (97999625).

LP3005-1, LP3009-1

GREASE PUMP SYSTEM

RELEASED: 4-29-97
REVISED: 3-12-02
(REV. B)

SPECIFICATIONS

Model Series LP30051 and LP30091. . . . . . . . . . . . . . . . . . . .

Type Air Operated, Grease Pump . . . . . . . . . . . . . . . . . . . . . . .

with 400 lb. cap. drum cover

Ratio 50:1. . . . . . . . . . . . . . . . . . . . . . . . . .

Air Motor Diameter 3’’ (7.62 cm). . . . . . . . . . . . . . .

Stroke (Double Acting) 3’’ (7.62 cm). . . . . . . . . . . .

Air Inlet (female) 1/4  18 N.P.T.F.  1. . . . . . . . . . . . . . . .

Material Outlet (female) 3/8  18 N.P.T.F.  1. . . . . . . . . . .

Pump Construction Carbon Steel. . . . . . . . . . . . .

Dimensional Data ‘‘A’’ 485/8’’ (1235 mm). . . . . . . . . . . . . .

Weight models LP30051 53 lbs (24.1 kgs). . . . . . . . . . .

models LP30091 64 lbs (29.0 kgs). . . . . . .

PERFORMANCE

Air Inlet Pressure Range 0  125 p.s.i. (0  8.6 bar). . . . . . . . . . .

Fluid Pressure Range 0  6250 p.s.i. (0  431 bar). . . . . . . . . . . . .

Displacement In

Cycles Per Lb. 30. . . . . . . . . . . . . . . . . . .

Maximum Delivery / Minute 7.5 lbs (3.4 kg). . . . . . . . .

Noise Level @ 100 p.s.i. 85 db(A). . . . . . . . . . . .

3

Per Cycle 0.875. . . . . . . . .

SERVICE KITS

• Use only genuine AROR replacement parts to assure compatible

pressure rating and longest service life.

• 637227B Pump Rebuild Kit. Includes the necessary soft parts for

normal service of the entire pump.

PUMP DATA

MODELS LP30051 and LP30091

1

‘‘A”

2

5

GENERAL DESCRIPTION

LP30051 Grease Supply Package. Includes the 50:1 pump, drum cover
and air and material hoses.

LP30091 Grease Supply Package. Includes the 50:1 pump, follower
plate, drum cover and air and material hoses.

IMPORTANT
This is one of three documents which support the pump system.
Replacement copies of these forms are available upon request.

= LP30051 MODEL OPERATOR’S MANUAL

- LM2350EXB MODEL OPERATOR’S MANUAL

- S633 GENERAL INFORMATION LUBRICATION SYSTEMS

OPERATING AND SAFETY PRECAUTIONS

WARNING

INCLUDED FOR OPERATING AND SAFETY PRECAUTIONS
AND OTHER IMPORTANT INFORMATION.

INGERSOLL-RAND COMPANY

P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 435060151

& [phone] D FAX [phone]

READ THE GENERAL INFORMATION MANUAL

E2002 D PRINTED IN U.S.A.

FIGURE 1

MAJOR COMPONENTS

Item Description Qty Part No.

1 Basic 50:1 Grease Pump (1) LM2350E41B

2 Cover & Hardware (55 gallon) (1) 94422

3 3’ Air Hose (not shown) (1) 6222013

4 4’ Material Hose (not shown) (1) 6244014

~ 5 Follower Plate (1) 6400151

~ Used on models LP30091 only.

PLACING INTO SERVICE

WARNING

plosion resulting in severe injury or death. Do not exceed maxi
mum operating pressure of 6250 p.s.i. (431 bar) at 125 p.s.i. (8.6
bar) inlet air pressure. Do not run pump without using a regula
tor to limit air supply pressure to the pump.

INLET PRESSURE TO PUMP MOTOR

Pump ratio is an expression of the relationship between the pump motor area and
the lower pump end area. EXAMPLE: When 125 p.s.i. (8.6 bar) inlet pressure is
supplied to the motor of a 50:1 ratio pump it will develop a maximum of 6250 p.s.i.
(431 bar) fluid pressure (at no flow)  as the fluid control is opened, the flow rate will
increase as the motor cycle rate increases to keep up with the demand.

WARNING

equipment failure resulting in severe injury or property dam
age. Do not exceed the maximum material pressure handling
capability of any component in the system.

Thermal expansion hazard. This can occur when the fluid in the ma
terial line is exposed to elevated temperatures. Example: Material
line located in a noninsulated roof area can warm due to sunlight.
Install a pressure relief valve in the pumping system if this condition
could exist.

AIR AND LUBRICATION REQUIREMENTS

Filtered air will help extend the life of the pump, allowing the pump to op
erate more efficiently and yield longer service life to moving parts and
mechanisms.

EXCESSIVE INLET PRESSURE. Can cause ex

PUMP RATIO X

EXCESSIVE MATERIAL PRESSURE. Can cause

MAXIMUM PUMP

=

FLUID PRESSURE

• Use an air line filter to provide good quality clean and dry air, install it

up stream from the air regulator.

• Use an air regulator on the air supply to control the pump cycle rate,

install the regulator as close as possible to the pump.

• In most installations lubrication is not required. If the pump needs to

have lubrication, install an air line lubricator between the pump and
the air regulator and supply it with a good grade of nondetergent oil
or other lubricant compatible with Nitrile seals. Set at a rate not to
exceed one drop per minute.

OPERATION

STARTUP

1. Turn the air regulator to ‘‘0’’ pressure setting. Connect the air hose.

2. Prime the pump by cycling slowly, raising the pressure to 20  30
p.s.i. Cycle the pump until the test grease and any trapped air has
been purged from the system.

3. Close the dispensing device. Allow the pump to build line pressure
and stall. Check for any leaks and retorque fittings if needed. Adjust
air pressure upward as required for the application.

NOTICE: If the pump does not prime soon after initial startup, establish
what the problem is to prevent unnecessary damage to the pump plung
er.

SHUTDOWN

• Disconnect the air supply from the pump if it is to be inactive for a few

hours. Open the dispensing device to relieve line pressure.

SERVICE

Refer to the basic pump manual for service instructions which also cov
ers disassembly and reassembly for installation of the rebuild kit.

TROUBLE SHOOTING

If the pump does not cycle or will not deliver material.

• Be certain to check for nonpump problems including kinked, restric

tive or plugged inlet / outlet hose or dispensing device. Depressurize
the pump system and clean out any obstructions in the inlet / outlet
material lines.

• Check all seals, including track gaskets.

INSTALLATION

Assemble components included in the package as shown in figure 1.
NOTE: In rigid plumbing applications, use flexible material and air sup
ply hoses when attaching the pump to prevent damage by vibration.

1. Thread the pump bung adapter into the pump cover, insert the pump
into the bung and then secure with the thumb screws provided.

2. Connect the material hose to the pump outlet.

3. Lay the follower on top of a full bucket of grease, feed the lower
pump end into the follower and secure the cover with the thumb
screws.

4. Attach the the air supply hose to the pump air inlet adapter.

5. Tighten all fittings. Use caution not to damage threads.

PAGE 2 OF 2

PN 97999704

LP30051