Ingersoll-Rand LP3001-1, LP3008-1 User Manual

OPERATOR’S

INCLUDING:

INCLUDE MANUALS: LM2350EĆXĆB (97999Ć825), 636103 (97999Ć115), SĆ633 GENERAL INFORMATION (97999Ć625)

SPECIFICA

TIONS, SER

MANUAL

VICE KITS, PLACING INT

O SER

VICE, TROUBLESHOOTING

LP3001-1, LP3008-1

LP3001-1

RELEASED: 4-29-97
REVISED: 2-23-01
(REV.

C)

SPECIFICATIONS

Model Series LP3001Ć1, LP3008Ć1..............

Type Air Operated Grease Pump,....................

Ratio 50:1....................

Air Motor Diameter 3" (7.62 cm).........

Stroke (Double acting) 3" (7.62 cm)......

Air Inlet 1/4 Ć 18 N.P.T.F. (female)................

Material Outlet 3/8 Ć 18 N.P.T.F. (female)...........

Pump Construction Carbon Steel.......

Dimensional Data A" 29" (737 mm)..........

Weight 30.7 Lbs (12 kgs)...................

PERFORMANCE

Air Inlet Pressure Range 0 Ć 150 p.s.i. (0 Ć 10.3 bar).....

Fluid Pressure Range 0 Ć 7500 p.s.i. (0 Ć 517 bar).......

Displacement In3Per Cycle 0.875...

Volume / Cycle 0.48 oz. (14.33 ml)............

Cycles Per Lb. 30.............

Maximum Delivery / Min. 7.5 lbs (3.4 kg).....

Noise Level @ 100 p.s.i. 85 db(A).....

SERVICE KITS

GREASE

Portable 35 lb. Bucket System

PUMP SYSTEM

PUMP

MODEL LP3001Ć1, LP3008Ć1

“A”

7

DA

TA

1

2

3

4

5

• 637227ĆB Pump Rebuild Kit. Includes the necessary soft parts for

normal service of the entire pump.

• Use only genuine AROR replacement parts to assure compatible

pressure rating and longest service life.

GENERAL

LP3001Ć1 Portable Grease Pump System. Includes the 50:1 grease
pump, handle, follower plate and drum cover plus material hose and
gun.
LP3008Ć1 Portable Grease Pump System. Includes the 50:1 grease
pump, handle, follower plate and drum cover plus material hose.

This is one of three documents which support the pump system.
Replacement copies of these forms are available upon request.

= LP3001ĆX MODEL OPERATOR'S MANUAL

- LM2350EĆXĆB MODEL OPERATOR'S MANUAL

- SĆ633 GENERAL INFORMATION LUBRICATION SYSTEMS

OPERATING

WARNING READ THE GENERAL INFORMATION MANUAL

INCLUDED FOR OPERATING AND SAFETY PRECAUTIONS
AND OTHER IMPORTANT INFORMATION.

AND SAFETY PRECAUTIONS

DESCRIPTION

IMPORTANT

8

Fig. 1

MAJOR COMPONENTS

Item Description (Qty) Part No.

1 Basic 50:1 Grease Pump (1) LM2350EĆ21ĆB

2 Handle (1) 94334

3 Adapter (1/8 x 3/8) (1) 76493

4 Cover & Hardware (1) 94420

5 Follower Plate (1) 640095Ć2ĆB

6 10' Material Hose (1) 624201Ć10

7 Grease Gun (used on models LP3001Ć1 only) (1) 636103

8 ZĆSwivel (used on models LP3001Ć1 only) (1) 636077

6

INGERSOLL-RAND COMPANY

P.O. BOX 151 D ONE ARO CENTER D BRYAN,OHIO 43506Ć0151

&

[phone] D F

AX [phone]

E2001 D PRINTED IN U.S.A.

PLACING INT

O SER

VICE

WARNING EXCESSIVE INLET PRESSURE. Can cause exĆ

plosion resulting in severe injury or death. Do not exceedmaxĆ
imum operating pressure of 7500 p.s.i. (517 bar) at 150 p.s.i.
(10.3 bar) inlet air pressure. Do not run pump without using a
regulator to limit air supply pressure to the pump.

PUMP RATIO X

INLET PRESSURE TO PUMP MOTOR

Pump ratio is an expression of the relationship between the pump motor area and
the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is
supplied to the motor of a 50:1 ratio pump it will develop amaximum of 7500 p.s.i.
(517 bar) fluid pressure (at no flow) Ć as the fluid control is opened, theflowratewill
increase as the motor cycle rate increases to keep up with the demand.

WARNING EXCESSIVE MATERIAL PRESSURE. Can cause

equipment failure resulting in severe injury or property damĆ
age. Do not exceed the maximum material pressure handling
capability of any component in the system.

Thermal expansion hazard. This can occur when the fluid inthe maĆ
terial line is exposed to elevated temperatures. Example: Material
line located in a nonĆinsulated roof area can warm due to sunlight.
Install a pressure relief valve in the pumping system if this condition
could exist.

AIR AND LUBRICATION REQUIREMENTS

Filtered air will help extend the life of the pump, allowing the pump to
operate more efficiently and yield longer service life to moving partsand
mechanisms.

MAXIMUM PUMP

=

FLUIDPRESSURE

• Use an air line filter to provide good quality clean and dry air, install

it up stream from the air regulator.

• Use an air regulator on the air supply to control the pump cycle rate,

install the regulator as close as possible to the pump.

• In most installations lubrication is not required. If thepump needs to

have lubrication, install an air line lubricator between the pump and
the air regulator and supply it with a good grade of nonĆdetergent oil
or other lubricant compatible with Nitrile seals. Set at a rate not to
exceed one drop per minute.

OPERATION

STARTĆUP

1. Turn the air regulator to 0" pressure setting. Connect the air hose.

2. Prime the pump by cycling slowly, raising the pressure to 20 Ć 30
p.s.i. Cycle the pump until the test grease and any trapped air has
been purged from the system.

3. Close the dispensing device. Allow the pump to build line pressure
and stall. Check for any leaks and reĆtorque fittings if needed. AdĆ
just air pressure upward as required for the application.

NOTICE: If the pump does not prime soon after initial startĆup, establish
what the problem is to prevent unnecessary damage to the pump plungĆ
er.

SHUTDOWN

• Disconnect the air supply from the pump if it is to be inactive for a

few hours. Open the dispensing device to relieve line pressure.

SERVICE

Refer to the basic pump manual for service instructions which also covĆ
ers disassembly and reassembly for installation of the rebuild kit.

TROUBLE SHOOTING

If the pump does not cycle or will not deliver material.

• Be certain to check for nonĆpump problems including kinked, reĆ

strictive or plugged inlet / outlet hose or dispensing device. DepresĆ
surize the pump system and clean out any obstructions in the inlet /
outlet material lines.

• Check all seals, including track gaskets.

INSTALLATION

Assemble components included in the package as shown in figure 1.
NOTE: In rigid plumbing applications, use flexible material and air supĆ
ply hoses when attaching the pump to prevent damage by vibration.

1. Thread the pump bung adapter into the pump cover, insert the
pump into the bung and then secure with the thumb screws proĆ
vided.

2. Install the handle and secure with the four nuts provided with the
cover.

3. Install the outlet adapter, material hose, swivel and gun.

4. Lay the follower on top of a full bucket of grease, feed the lower
pump end into the follower and secure the cover with the thumb
screws.

5. Attach the coupler to the air supply hose and the connector to the
pump air inlet adapter.

6. Connect the material hose to the pump outlet. Tighten all fittings.
Use caution not to damage threads.

PAGE2OF2

PN 97999Ć702

LP3001Ć1