Ingersoll-Rand IR10PV, IR12P, IR12PV Operation And Maintenance

This manual contains
important safety information
and must be made available
to personnel who operate and
maintain this machine

OPERATION AND MAINTENANCE

IR10PV AND IR12PV

SERIAL NO: CZ02G00001 ➔

CPN: 85042927 GB
DATE: 07/2002

2

PORTABLE POWER PRODUCT WARRANTY

Ingersoll-Rand, through its distributor, war rants that each
item of equipment man u fac tured by it and de liv ered here un­der to the ini tial user will be free of de fects in material and
workmanship for a period of three (3) months from ini tial
op er a tion or six (6) months from the date of ship ment to the
initial user, which ev er oc curs fi rst.

With respect to the following types of equip ment, the war­ ran ty period enumerated below will ap ply in lieu of the fore­go ing warranty pe ri od.

A. Aftercoolers – The earlier of nine (9) months from date

of shipment to or six (6) months from ini tial op er a tion by
initial user.

B. Portable Compressors, Portable Gen er a tor Sets

– 9 Kva through to 550 Kva, Por ta ble Light Tow­ ers and Air Dryers – The ear li er of twelve (12) months

from ship ment to or the ac cu mu la tion of 2,000 hours of
op er a tion by the ini tial user.

2.5 Kva Through to 8 Kva – The earlier of twelve (12)
months from shipment to or the ac cu mu la tion of 2,000
hours of operation by the initial user.
Ingersoll-Rand will provide a new part or re paired part,
at it’s sole discretion, in place of any part which is found
to be defective in ma te ri al or work man ship during the
period de scribed above. La bour cost to re place the part
is the re spon si bil i ty of the ini tial user.

C. Portable Compressor Air Ends – The ear li er of twen ty-

four (24) months from ship ment to or the ac cu mu la tion of
4,000 hours of op er a tion by the ini tial user. F or Air Ends,
the war ran ty against de fects will in clude re place ment of
the complete Air End, pro vid ed the orig i nal Air End is
returned as sem bled and all orig i nal seals are in tact.

D. Portable Compressor Airend Lim it ed Ex tend ed

Warranty – The earlier of sixty (60) months from ship-

ment to or the ac cu mu la tion of 10,000 hours of op er a tion
by the ini tial user. This ex tend ed war ran ty is lim it ed to
defects in de sign or de fec tive ma te ri al or work man ship
in rotors, housings , bear ings and gears and pro vid ed all
the following con di tions are met:

1. The original air end is returned as sem bled and all

orig i nal seals are intact.

2. Continued use of genuine Ingersoll-Rand parts, fl u ids,

oil and fi lters.

3. intervals by authorised and properly trained ser vice

en gi neers.

E. Generator Alternator – 9 Kva through to 550 Kva,

the earlier of twenty-four (24) months from ship ment to
or the ac cu mu la tion of 4,000 hours of op er a tion by the
initial user.

2.5 Kva Through to 8Kva – The earlier of twelve (12)
months from shipment to or the ac cu mu la tion of 2,000
hours of operation by the ini tial user.

F. Portable Light Tower Alternator – The ear li er of

twelve (12) months from ship ment to or the ac cu mu­la tion of 2,000 hours of operation by the initial user.
Light Source mod el only, the ear li er of twen ty-four (24)
months from ship ment to or the ac cu mu la tion of 4,000
hours of op er a tion by the ini tial user.

G. Ingersoll-Rand Engines – The earlier of twen ty-four

(24) months from shipment to or the ac cu mu la tion of
4,000 hours of op er a tion by the ini tial user.

H. Ingersoll-Rand Platinum Drive T rain Lim it ed Ex-

tend ed Warranty – Plat i num drive train refers ot the

Ingersoll-Rand En gine and Airend com bi na tion. The ear -

li er of sixty (60) months from ship ment to, or the ac cu mu­la tion of 10,000 hours of op er a tion by the ini tial user . The
starter , alternator, fuel in jec tion sys tem and all elec tri cal
com po nents are ex clud ed from this ex tend ed war ran ty.
The airend seal and drive cou pling are in clud ed in the
warranty but airend drive belts are ex clud ed. This lim­ited extended warranty is au to mat i cal ly avail able when
meet ing the fol low ing con di tions:

1. The original airend is returned as sem bled and un­opened.

2. Continued use of genuine Ingersoll-Rand parts, fl u ids,
oil and fi lters.

3. Maintenance is performed at prescribed in ter vals by
au tho rised and properly trained ser vice en gi neers.

I. 1. Construction Tools, (Portable Pow er range

only) – Twelve months from ship ment to ini tial user.

In ger soll-Rand will provide a new part or repaired part,
at it’s sole dis cre tion, in place of any part which is found
to be de fec tive in material or workmanship dur ing the
period de scribed above. Labour cost to re place the part
is the re spon si bil i ty of the ini tial user.

2. Construction Tools Limited Ex tend ed War-

ran ty , (Portable Power range only) – Thir ty-six (36)

months from shipment to ini tial user. This ex tend ed
warranty is au to mat i cal ly avail able only when the tool
is reg is tered with In ger soll-Rand by completing and
sub mit ting the War ran ty Reg is tra tion form. In ger soll­Rand will provide a new part or re paired part, at it’s
sole dis cre tion, in place of any part which is found to be
de fec tive in ma te ri al or work man ship dur ing the pe ri od
de scribed above. La bour cost to re place the apart is the
re spon si bil i ty of the ini tial user.

J. Spare Parts – Six (6) months from date of ship ment to

the initial user. Ingersoll-Rand will provide a new part or
re paired part, at its sole discretion, in place of any part
that is found to be defective in material and work man ship
dur ing the period described above. Such parts will be
re paired or replaced without charge to the ini tial user
during normal working hours at the place of business of
an Ingersoll-Rand dis trib u tor au tho rised to sell the type
of equipment in volved or oth er es tab lish ment au tho rised
by Ingersoll-Rand. User must present proof of purchase
at the time of ex er cis ing war ran ty . The above war ran ties
do not ap ply to failures oc cur ring as a result of abuse;
mis use, negligent repairs, cor ro sion, erosion and nor mal
wear and tear, alterations or mod i fi ca tions made to the
product without express writ ten con sent of In ger soll­Rand; or failure to follow the rec om mend ed op er at ing
practices and maintenance procedures as pro vid ed in
the prod uct’s operating and maintenance publications.

Accessories or equipment furnished by Ingersoll-Rand,
but manufactured by others, including, but not limited
to, en gines, tires , batteries , engine electrical equip ment,
hy drau lic trans mis sions, carriers, shall carry only the
man u fac tur ers war ran ty , which In ger soll-Rand can law­ ful ly assign to the initial user.

THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTH ER
WARRANTIES EXPRESSED OR IM PLIED, (EX CEPT THAT
OT TITLE0, AND THERE ARE NO WARRANTIES OF MER­CHANT ABIL I TY OR OF FITNESS FOR A PARTICULAR
PURPOSE.

3

Machine models represented in this manual may be used in various locations world-wide. Machines sold and shipped into
European common market countries requires that the machine display the EC Mark and con form to various di rec tives.
In such cases, the design specifi cation of this machine has been certifi ed as complying with EC directives. Any modifi ca-
tion to any part is absolutely prohibited and would result in the CE cer ti fi ca tion and marking being rendered invalid.
A declaration of that conformity follows:

IR10PV and IR12PV

1-7-2002

07/2002

IR10PV

IR12PV

10 kg

12 kg

98

100

1-7-2002

GB

15

Look for these signs on machines shipped to mar kets in North America, which point out potential haz ards to
the safety of you and others. Read and understand thoroughly. Heed warnings and follow in struc tions. If you
do not understand, inform your supervisor.

Red Background

Indicates the presence of a hazard which WILL cause se ri ous
injury, death or property damage, if ignored.

Yellow Background

Indicates the pres ence of a hazard which WILL or can cause
in ju ry or prop er ty damage, if ignored.

Orange Background

Indicates the presence of a hazard which CAN cause serious
injury, death or property damage, if ignored.

Blue Background

Indicates im por tant set-up, op er at ing or main te nance in for­ma tion.

IR10PV and IR12PV Pick Hammers are designed for the disintegration of low to medium strength materials (e. g. concrete,
masonry bituminous as phalt etc). The tool is intended for vertical or inclined down ward break ing.
Ingersoll – Rand is not responsible for customer mod i fi ca tions of tools for applications on which Ingersoll – Rand was not
consulted.

IMPORTANT SAFETY INFORMATION EN CLOSED.

READ THIS MANUAL BEFORE OPERATING TOOL.

IT IS THE RESPONSIBILITY OF THE EM PLOY ER TO PLACE THE INFORMATION

IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.

FAILURE TO OBSERVE THE FOLLOWING WARN INGS COULD RESULT IN INJURY.

PLACING TOOL IN SERVICE

• Always operate, inspect and maintain this tool in ac cor­dance with all regulations (local, state, fed er al and
coun try), that may apply to hand held/hand operated
pneu mat ic tools.

• For safety, top performance, and maximum du ra bil i ty
of parts, operate this tool at 103 psig (7.0 bar/700 kPa)
maximum air pressure at the inlet with 3/4” (19 mm)
inside diameter air supply hose.

• Always turn off the air supply and dis con nect the air
supply hose before installing, removing or ad just ing any
accessory on this tool, or before per form ing any main te­nance on this tool.

• Do not use damaged, frayed or deteriorated air hoses and
fi ttings.

• Be sure all hoses and fi ttings are the correct size and

are tightly secured. See Dwg. PP1 for a typical piping
ar range ment.

• Always use clean, dry lubricated air at 103 psig (7.0 bar/
700 kPa) maximum air pressure. Dust, corrosive fumes
and/or excessive moisture can ruin the motor of an air
tool.

• Do not lubricate tools with fl ammable or vol a tile liquids
such as kerosene, diesel or jet fuel.

• Do not remove any labels. Replace any dam aged label.

USING THE TOOL

• Always wear eye protection when operating or per form ing
maintenance on this tool.

• Always wear hearing protection when op er at ing this
tool.

• Keep hands, loose clothing and long hair away from ro­tat ing end of tool.

• Anticipate and be alert for sudden changes in motion
during start up and operation of any pow er tool.

• Keep body stance balanced and fi rm. Do not over reach
when operating this tool.

• Tool accessories may continue to impact briefl y after
throt tle is released.

• Air powered tools can vibrate in use. Vi bra tion, re pet i tive
motions or uncomfortable positions may be harmful to
your hands and arms. Stop using any tool if dis com fort,
tingling feeling or pain oc curs. Seek medical advice be­fore re sum ing use.

• Use accessories recommended by Ingersoll-Rand.

• This tool is not designed for working in ex plo sive at mo-

spheres.

• This tool is not insulated against electric shock.

The use of other than genuine Ingersoll-Rand re place ment parts may result in safety hazards, de creased tool
performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorised trained personnel. Consult your nearest Ingersoll-Rand Au tho rised Servicenter.

DANGER

WARNING

CAUTION

NOTICE

NOTICE

NOTICE

WARNING

GB