Ingersoll-Rand LS150RLP, FH10MR, Fulcrum Electric, LS500RLP, LS150HLP User Manual

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Form MHD56298

IMPORTANT INFORMATION:

• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our Technical Publications website @ www.airwinch.com or by contacting the Factory at (800) 866-5457 for North America and (206) 624-0466 for International. The Safe Operating Practices manual must be read prior to anyone operating a Ingersoll-Rand winch or hoist. The manual form numbers are as follows:

“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250 “Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251 “Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295

• Available winch options may require additional supplements to the basic winch manual.

• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch operation.

Winch Man Rider

Model: Publication No. Model: Publication No.

FA2, FA2.5, FH2, FH2.5

FA5

FA10 MHD56252

FA2.5A MHD56236

FA2B and HU40A

FH10MR MHD56212

Fulcrum Electric MHD56277

LS500HLP/ LS1000HLP

™ Supplements:

MHD56046

MHD56042 and MHD56220

MHD56207

SAM0004

LS500RLP SAM0011

LS1000RLP SAM0012

LS150RLP SAM0082

LS150RLP/500/ 1000

LS150RLP and LS150PLP-PH

LS500RLP-E SAM0122

LS150RLPDP5M-F

LS150HLP SAM0222

SAM0115

SAM0120

SAM0184

• We strongly recommend that ALL maintenance on Ingersoll-Rand equipment be carried out by personnel certified by Ingersoll-Rand, or by Ingersoll-Rand Authorized Service Centers.

• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.

• Use only Genuine Ingersoll-Rand parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.

• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested prior to being placed into service:

* Winches - ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.

* Hoists - ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.

Form MHD56298 Edition 2 November 2004 71441844

Form MHD56040

PARTS, OPERATION AND MAINTENANCE MANUAL

for

MODELS FA2 AND FA2.5

READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual contains important safety, installation, operation and maintenance

information. Make this manual available to all persons responsible for the installation, operation and maintenance of these products.

WARNING

Do not use thiswinch for lifting, supporting, or transporting people unless winch is

approved for Man Rider

Always operate, inspect and maintainthiswinch in accordance with American Society of Mechanical Engineers Standards Safety Code (ASME B30.7) and any other applicable safety codes and regulations.

Form MHD56040 Edition 3 May 2006 71072060

applications. Do not lift or support loads over people.

SAFETY INFORMATION

This manual provides important information for all personnel involved with the safe installation, operation and proper maintenance of this product. Even if you feel you are familiar with this or similar equipment, you should read this manual before operating the winch.

Danger, Warning, Caution and Notice

Throughout this manual there are steps and procedures which, if not followed, may result in a hazard. The following signal words are used to identify the level of potential hazard.

DANGER

WARNING

CAUTION

NOTICE

Danger is used to indicate the presence of ahazardwhichwill cause severe injury, death, or substantial property damage if the warning is ignored.

Warning is used to indicate the presence of a hazard which can cause severe injury, death, or substantial property damage if the warning is ignored.

Caution is used to indicate the presence o a hazard which will or can cause injury or property damage if the warning is ignored.

Notice is used to notify people of installation, operation, or maintenance information which is important but not hazard-related.

Safety Summary

WARNING

• Do not use this winch for lifting, supporting, or transporting people unless winch is approved for Man Rider applications. Do not lift or support loads over people.

• The supporting structures and load-attaching devices used in conjunction with this winch must provide an adequate safety factor to handle the rated load, plus the weight of the winch and attached equipment. This is the customer’s responsibility. If in doubt, consult a registered structural engineer.

The Occupational Safety and Health Act of 1970 generally places the burden of compliance with the user, not the manufacturer. Many OSHA requirements are not concerned or connected with the manufactured product but are, rather, associated with the final installation. It is the owner’s and user’s responsibility to determine the suitability of a product for any particular use. It is recommended that all applicable industry, trade association, federal, state and local regulations be checked. Read all operating instructions and warnings before operation.

Rigging: It is the responsibility of the operator to exercise caution, use common sense and be familiar with proper rigging techniques. Refer to ASME B30.9 for rigging information, American Society of Mechanical Engineers, Three Park Avenue, New York, NY 10015.

This manual has been produced by Ingersoll Rand to provide dealers, mechanics, operators and company personnel with information required to install, operate, maintain and repair the products described herein.

It is extremely important that mechanics and operators be familiar with servicing procedures of these products, or like or similar products, and are physically capable of conducting the procedures. These personnel shall have a general working knowledge that includes:

1. Proper and safe use and application of mechanics common hand tools as well as special Ingersoll Rand or recommended tools.

2. Safety procedures, precautions and work habits established by accepted industry standards.

Ingersoll Rand cannot know of, or provide all the procedures by which product operations or repairs may be conducted and the hazards and/or results of each method. If operation or maintenance procedures not specifically recommended by the manufacturer are conducted, it must be ensured that product safety is not endangered by the actions taken. If unsure of an operation or maintenance procedure or step, personnel should place the product in a safe condition and contact supervisors and/ or the factory for technical assistance.

Ingersoll Rand winches are manufactured in accordance with the latest ASME B30.7 standards.

The National Safety Council, Accident Prevention Manual for Industrial Operations, Eighth Edition and other recognized safety sources make a common point: Employees who work near suspended loads or assist in hooking on or arranging a load should be instructed to keep out from under the load. From a safety standpoint, one factor is paramount: conduct all lifting or pulling operations in such a manner that if there were an equipment failure, no personnel would be injured. This means keep out from under a raised load and keep out of the intended path of any load.

SAFE OPERATING INSTRUCTIONS

The following warnings and operating instructions have been adapted in part from American Society of Mechanical Engineers (Safety) Standard ASME B30.7 and are intended to avoid unsafe operating practices which might lead to injury or property damage.

Ingersoll Rand recognizes that most companies who use winches have a safety program in force at their facility. In the event that some conflict exists between a rule set forth in this publication and a similar rule already set by an individual company, the more stringent of the two should take precedence.

Safe Operating Instructions are provided to make an operator aware of dangerous practices to avoid and are not necessarily limited to the following list. Refer to specific sections in the manual for additional safety information.

1. Only allow personnel trained in safety and operation of this product to operate and maintain this winch.

2. Only operate a winch if you are physically fit to do so.

3. When a “DO NOT OPERATE” sign is placed on winch, or controls, do not operate winch until sign has been removed by designated personnel.

4. Before each shift, check winch for wear and damage. Never use a winch that inspection indicates is worn or damaged.

WARNING LABEL

5. Never lift a load greater than rated capacity of the winch. Refer to labels attached to winch or to “SPECIFICATIONS” section.

6. Keep hands, clothing, etc., clear of moving parts.

7. Never place your hand in the throat area of a hook or near wire rope spooling onto or off of winch drum.

8. Always rig loads properly and carefully.

9. Be certain the load is properly seated in saddle of hook. Do not support load on tip of hook.

10. Do not “side pull” or “yard”.

11. Always ensure that you, and all other people, are clear of the path of the load. Do not lift a load over people.

12. Never use the winch for lifting or lowering people, and never allow anyone to stand on a suspended load.

13. Ease slack out of wire rope when starting a lift or pull. Do not jerk the load.

14. Do not swing a suspended load.

15. Do not leave a suspended load unattended.

16. Never operate a winch with twisted, kinked or damaged wire rope.

17. Pay attention to the load at all times when operating the winch.

18. Never use the winch wire rope as a sling.

19. After use, or when in a non-operational mode, winch should be secured against unauthorized and unwarranted use.

Each unit is shipped from the factory with warning label shown. If the label is not attached to your unit, order a new label and install it. Refer to the parts list for part number. Label is shown smaller than actual size.

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