Ingersoll-Rand HD0844S5XXXXXXXX User Manual
OPERATOR’S MANUAL HD0844S5XXXXXXXX
INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE.
INCLUDE MANUALS: AF0844SXXXXXX Pump (pn 97999-1519), RM552H-XX Heavy Duty Two Post
Lift / Ram (pn 97999-1445) & S-636 General Information (pn 97999-636).
8” AIR MOTOR
44:1 RATIO
6” STROKE
EXTRUSION PUMPING SYSTEM
HD0844S5XXXXXXXX
Carbon Steel
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
The original language of this manual is English.
SERVICE KITS
104468
for repair of lter section of P39124 -100 lter / regulator
.
637489 for repair of Air Motor section.
104302 for repair of regulator section of P39124-100 lter / regulator.
104326
104327
for repair of lter section of P39344 -100 lter/regulator
for repair of regulator section of P39344 -100 lter/regulator
.
.
637071-XXD-B for repair of 66243-XXD-B lower pump end.
637472 for repair of lift / ram seals.
MODEL DESCRIPTION CHART
RELEASED: 4-27-10
(REV. 01)
HD 08 44 S 5 XXXXX XX X
Packing Type
HD- Heavy Duty
Air Motor Size
8 - 8”
Pump Ratio
44 - 44:1
Check Type / Wetted Materials
S - Primer Piston, Carbon Steel Nickel-
Plated
Mount Style
55 gallon (400 lbs)
Lower Pump End Options
Refer to pump model operator’s manual
Follower Assembly
AC - 66516
AA - 66516-1
AB - 66516-2
TC - 66516-5
TA - 66516-6
TB - 66516-7
AM - 67195-1
Package Options
0 – None, 2– Advanced Ram and Pump Controls
AN - 67195-2
AV - 67195-3
TM - 67195-5
TN - 67195-6
TV - 67195-7
AS - 67195-8
TS - 67195-9
Figure 1
GENERAL DESCRIPTION
By delivering a smooth, continuous bead of the proper size,
an ARO® system helps the operator maintain both production rate and produce high quality standards. Maintained
quality standards assures that the material benefits are
realized. To further maximize operator production time, the
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 y FAX (800) 892-6276
www.ingersollrandproducts.com
© 2010 CCN 15338585
ARO system has a built-in lift / ram feature for quick and easy
drum changeover and easy lifting of the pump assembly
from the container.
ARO systems are totally enclosed, sealing the material in the
system from air and moisture, preventing premature cure-out
of the material. This allows for either continuous or intermittent
use of the system and allows the need for daily system clean-up
.
INSTALLATION
The HD0844S5XXXXXXXX Extrusion System comes completely assembled. Remove the unit from the crate and place on a
level surface. Install the material hose and dispensing device
as required.
When the following instructions are observed, heavy paste
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS / INITIAL SET-UP PROCEDURE
WARNING
Read the warnings on page 3 of RM552H-XX Two Post Lift
/ Ram Operator’s Manual.
Stand clear when raising or lowering the lift.
AIR CONTROLS
DOWN
materials can be pumped directly from their original drum
without air inclusion or excessive waste. The follower plate
creates an air tight seal as well as clean-wiping action in its
progressive downward movement into the drum.
Lubricate the lower follower wiper plate seal with grease.
6.
NOTE: Make certain the grease is compatible with the
material being dispensed. This ensures a smooth t into
the drum, as well as prevents curing type compounds
from bonding to the seal.
Check the vent plug on the follower plate to be sure it
7.
easily threads in and out. It is recommended to lubricate
the threads of the plug to help prevent possible set-up
of the compound at this point.
NEUTRAL
UP
Gauge
Air Inlet
Control Lever
Pressure Regulator
(1/4 - 18 N.P.T.)
Follower Plate
Air Supply Valve
Figure 2
TO RAISE THE LIFT, (the rst time):
Take note of the pump / drum clearance above. Be cer-
1.
tain the lift / ram is clear of any objects above. Also, refer
to “Operating and Safety Precautions” found on page 3
of RM552H-XX Two Post Lift / Ram Operator’s Manual.
Connect the air supply (100 p.s.i. max.) to the air inlet.
2.
Adjust the air pressure on the lift / ram pressure regulator (turn the knob clockwise) to 30 - 40 p.s.i. (2.1 - 2.8
bar).
Shift the control valve lever to the “up” position.
3.
Raise the lift / ram high enough to clear the height of the
4.
drum. Stop the lift upward travel by moving the control
valve lever to the “neutral” (center) position.
Once the lift / ram assembly and pump are in the “up”
5
.
position, place and center an opened drum of material
on the lift / ram base and securely against the barrel
guides, adjusting if necessary.
TO LOWER LIFT:
WARNING
PINCH HAZARD. Follower can descend
quickly, causing injury. Keep hands clear when aligning with container. Read the warnings on page 3 of
RM552H-XX Two Post Lift / Ram Operator’s Manual.
NOTE: Be certain the follower plate vent plug has been removed so that the air trapped between the follower and the
material is allowed to escape from this vent.
NOTE: The lift / ram may hesitate momentarily before starting downward. The air pressure inside the post air chamber
must decrease before it will begin to descend.
Shift the control valve lever to the “down” position and
1.
proceed to lower the pump.
Replace the vent plug once the material begins to ooze
2.
from the vent opening.
The unit is now ready for operation. Adjust the air pres-
3.
sure on the pump lter / regulator (turn the pump regulator knob clockwise) until the pump begins to cycle.
Trigger the gun to prime the pump with material.
4.
TO RAISE LIFT, (normal operation):
Adjust the follower plate air valve pressure up to approx-
1.
imately 8 p.s.i.g. (0.55 bar). DO NOT OVER PRESSURIZE
THE DRUM to avoid damage. NOTE: Air from this valve
will only pass when the control lever is in the “up” position.
Shift the control valve lever to the “up” position.
2.
Raise the lift / ram high enough to clear the height of the
3.
drum. Stop the lift upward travel by moving the control
valve lever to the “neutral” (center) position.
TO CHANGE THE DRUM:
NOTE: The control valve lever must be in the “neutral” position.
Remove the old drum.
1.
Place and center a new drum into position.
2.
Page 2 of 8 HD0844S5XXXXXXXX (en)
PARTS LIST / HD0844S5XXXXXXXX
Item Description
1 Mu er (1) 94810
2 Reducing Elbow (1) 96927
3 Nipple (1) Y44-61-C
4 Two Post Lift / Ram (1) RM552H-XX
5 Pump Assembly (1)
6 Cap Screw
7 Lock Washer
8 Nut
9 Cap Screw
10 Nut
11 Lock Washer
12 Support Bracket (2) 92362
13 Nipple
14 90˚ Elbow
15 Cap Screw (4) Y99-63-C
(size)
(3/8” - 16 x 1-1/4”)
(3/8”)
(3/8” - 16)
(3/8” - 16 x 1”)
(3/8” - 16)
(3/8”)
(1 - 11-1/2 N.P.T.F. - 1 x 1-1/2”
(1 - 11-1/2 N.P.T.)
Qty Part No.
AF0844S1XXXXX
(4) Y6-66-C
(4) Y14-616
(4) Y12-106-C
(4) Y6-65-C
(4) Y12-6-C
(4) Y14-616
) (1) 90818
(1) Y43-316-C
Item Description
(size)
Qty Part No.
16 Clamp Pin (2) 97191
17 Cap Screw (4) Y99-64
(3/8” - 16)
18 Nut
19 Lock Washer
(1/4”)
(4) Y12-6-C
(4) Y14-616
20 Clamp Bracket (2) 95353
21 Clevis Bracket (2) 95354
22 Hair Pin Clip (2) 97192
23 Clamp Shoe (2) 97190
24 Tubing
(5/16” o.d. x 44”)
25 Connector
Follower Assembly
26
chart”, page 1)
(1/4 - 18 N.P.T. x 5/16” o.d. tubing)
(see “model description
(1) 94980-( n )
(1) 59474-158
(1)
27 Bushing (1) Y45-9-C
28 Street Elbow
Bulk Tubing
n
(3/4 - 14 NPT)
(5/16” o.d. x 100’)
(1) Y43-5-C
(1) 94980-100
6
1
2
3
4
7
5
8
9, 10, 11, 12
(see Figure 5 for 66353-1 bracket assembly)
13
14
15
18
19
17
16
20
21
22
23
Figure 3
HD0844S5XXXXXXXX (en) Page 3 of 8
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