Ingersoll-Rand 650883-X4X User Manual

OPERAT

SPECIFICATIONS, SERVICE

INCLUDE MANUALS: 66300-X LOWER PUMP END (PNĂ97999-646) &
S-632 GENERAL INFORMATION MANUAL (PNĂ97999-624)

OR’S MANUAL

KITS, GENERAL INFORMA

8” AIR MOTOR
40:1 RATIO
6” STROKE

TION, TROUBLESHOOTING

TWO

650883āā–āX

650883ā–āX4X

BALL PUMP SERIES

300 SERIES STAINLESS STEEL

RELEASED: 1–5–96
REVISED: 6–9–10
(REV.

B)

READ THIS MANUAL CAREFULL

OPERA

It

is the responsibility of the employer to place this information in the hands of the operator

TING OR SER

SERVICE KITS

• Use only genuine AROR replacement parts to assure compatible

pressure rating and longest service life.

• 66614 for repair of Air Motor section.

Service Note: The Air Motor Service/Parts Manual is not shipped
with the pump but it is included with each Service Kit. If this Service/
Parts Information is needed, request the Air Motor Operator's
Manual from ARO. (Manual 66523, PNĂ97999-107).

• 637305-āX43 for repair of Lower Pump section.

Refer to the chart on page 2 for description of -XXX options.

SPECIFICATIONS

Model Series (Refer to option chart) 650883-āX4X..

Type Air Operated, Two Ball....................

Ratio 40:1....................

Air Motor 66523.................

Motor Repair Kit 66614..........

Motor Diameter 8'' (20.3 cm)...........

Stroke 6''..................

Air Inlet 3/4'' - 14 NPTFā-ā1(f)................

Air Exhaust 1-1/4'', 11-1/2 NPTFā-ā1(f).............

Lower Pump End Series 66300ā-āX4X.....

Lower Pump Repair Kit 637305ā-āX43....

Material Inlet 1'' 11-1/2 NPTFā-ā1(f) &.............

2'' 11-1/2 PTF (m) (SHORT)

Material Outlet 1'' 11-1/2 NPTFā-ā1(f)...........

Weight 68.1 Lbs (30.9 Kgs)...................

Y BEFORE INST

ALLING,

VICING THIS EQUIPMENT

. Keep for future reference.

PUMP

DA

TA

MODEL 650883-X4X

43-9/16

(1106 mm)

22-5/8

(575 mm)

12-11/16

(322 mm)

.

Air Inlet
3/4–14 NPTF–1(f)

Air

Motor

66523

(See Manual 66523)

Spacer Section

NUT Y85-29-C (3)

CONNECTOR
See Figure 2

SPACER ROD 94237 (3)

Material

Outlet

1’

’ NPTF–1(f)

60_ FROM AIR EXHAUST

Lower Pump
66300 – X4X

(See Manual 66300ā-āX)

PERFORMANCE

Air Inlet Pressure Range 30 - 120 PSI (2 - 8.3 bar).....

Fluid Pressure Range 1200 - 4800 PSI (83 - 331 bar).......

Max. Rec'd Cycles / Minute 60...
Displacement In3Per Cycle 14.5...

Volume/Cycle 8 oz. (238 ml).............

Cycles Per Gallon 15.9..........

Flow @ 60 Cycles / Minute 3.7 GPM (14.0 lpm)...
Noise Level @ 60 Psi - 40 Cpm 89.8 db(A) *

* The pump sound pressure level has been updated to an Equivalent Continuous Sound

Level (L
microphone locations.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

www.ingersollrandproducts.com

) to meet the intent of ANSI S1. 13-1971, CAGI-PNEUROP S5.1 using four

Aeq

[phone] FAX[phone]

© 2010

2'' 11-1/2 PTF SAE (m)

SPECIAL SHORT MALE

Material Inlet

Accessories Available: 92460 Silencer, 66542 Wall Bracket.

1'' 11-1/2 NPTF-1 (f)

FEMALE INLET

FIGURE 1

IMPORTANT
This is one of the four documents which support the pump.
Replacement copies of these forms are available upon request.

= 650883-āX MODEL OPERATOR'S MANUAL

- GENERAL INFORMATION - INDUSTRIAL PISTON PUMPS

- 66300ā-āX LOWER PUMP END OPERATOR'S MANUAL

- 66523 AIR MOTOR OPERATOR'S MANUAL

PUMP

OPTION DESCRIPTION CHART

650883ā–āX

PACKINGMATERIAL

GENERAL

DESCRIPTION

X

4

PLUNGER TYPE

SPRINGARRANGEMENT

WARNING HAZARDOUS PRESSURE. Do not exceed maxiĆ

mum operating pressure of 4800 psi (331 bar) at 120 psi (8.3
bar) inlet air pressure.

PUMP RATIO X

INLET PRESSURE TO PUMP MOTOR

Pump ratio is an expression of the relationship between the pump motor area and the
lower pump end area. EXAMPLE: When 120 p.s.i. (8.3 bar) inlet pressure is supplied to
the motor of a 40:1 ratio pump it will develop a maximum of 4800 p.s.i. (331 bar) fluid
pressure (at no flow) - as the fluid control is opened, the flow rate will increase as the
motor cycle rate increases to keep up with the demand.

MAXIMUM PUMP

=

FLUIDPRESSURE

WARNING Refer to general information sheet for additional

safety precautions and important information.

• The Two-Ball pumps are primarily designed for the pumping of meĆ

dium viscosity fluids, Stainless Steel construction offers compatiĆ
bility with a wide range of fluids. The two-ball design provides
better priming of the lower foot valve. The double acting feature is
standard in all ARO industrial pumps, material is delivered to the
pump discharge outlet on both the up and down stroke.

• The motor is connected to the lower pump end by a spacer section.

This allows for lubrication of the upper packing gland and prevents
motor contamination because of normal wear and eventual leakĆ
age through the material packing gland. Be sure the solvent cup is
adequately filled with lubricant to protect the upper packings and
insure longest service life.

PACKING MATERIAL

3 GLASS FILLED
C UHMW-PE
G UHMW-PE/LEATHER STAG'D

SPRING ARRANGEMENT

4 MULTIPLE WAVE SPRING

PUMP

15'&

CONNECTION – UPPER / LOWER

(PACKINGS ARE UPPER AND LOWER UNLESS NOTED)

P STAG'D (UPPER)

6).81&15'&

UHMW-PE (LOWER)

15'&6).81&45"(h%611&3

R

15'&-08&3

PLUNGER TYPE

7 HD SS W/HD CHROME PLATING
C HD SS W/CERAMIC COATING

NOTE: All threads are right hand.

1. Lay the pump assembly on a workbench.

2. Remove the three nuts from the three spacer rods. (Fig. 1)

3. Pull the air motor from the lower pump end until motor piston rod is
in the ``down" position and lower pump end rod is in ``up" position.

4. Remove the cotter pins and unthread piston rods from the connecĆ
tor. (Fig. 2)

PUMP CONNECTOR DETAIL

Pump Motor
Piston Rod

FIGURE 2

CONNECTOR
92226

COTTER PIN
Y15–46–C (2)

TROUBLE SHOOTING

Pump problems can occur in either the Air Motor Section or the Lower
Pump End Section, use these basic guidelines to help determine which
section is affected.

If the pump will not cycle.

• Be certain to first check for non-pump problems including kinked,

restrictive or plugged inlet/outlet hose or dispensing device. DeĆ
pressurize the pump system and clean out any obstructions in the
inlet/outlet material lines.

• Refer to the motor manual for trouble shooting if the pump does not

cycle and/or air leaks from the air motor.

If the pump cycles but does not deliver material.

• Refer to the lower pump end manual for further trouble shooting.

Lower Pump
Piston Rod

REASSEMBLY

1. Thread connector to pump motor piston rod until hole thru connecĆ
tor is aligned with hole thru piston rod.

2. Assemble cotter pin thru hole and bend ends of pin into groove of
connector.

3. Thread connector to lower pump piston rod until hole thru connecĆ
tor is aligned with hole thru piston rod.

4. Assemble cotter pin thru hole and bend ends of pin into groove of
connector.

5. Note: Heads and ends of cotter pins must not extend more than
.125" beyond o.d. of connector.

6. Reinstall the spacer rods to the pump motor.

7. Bring the motor and lower pump together and retain with the three
nuts.

PN 97999-658

650883-X