Ingersoll-Rand 650639-XXX User Manual

OPERATOR’S MANUAL 650639-XXX

INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING.

INCLUDE MANUALS: 6564X-X Air Motor (pn 97999-174), 6720X-XXX Lower Pump End (pn 97999-788) & S-632 General Information Manual (pn 97999-624).

6” AIR MOTOR 4:1 RATIO 6” STROKE

FOUR-BALL PUMP SERIES

650639-XXX

300 Series Stainless Steel

READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

RELEASED: 8-28-98 REVISED: 6-2-10 (REV. D)

SERVICE KITS

Use only genuine ARO® replacement parts to assure compat-

ible pressure rating and longest service life. 61355 for repair of air motor section.

637317-X4B for repair of lower pump end. Refer to the chart

on page 2 for description of -X4B options.

SPECIFICATIONS

Model Series

Pump Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Operated, Four-Ball

Double Acting Pump

Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:1

Air Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65665-B

Motor Repair Kit . . . . . . . . . . . . . . . . . . . . . . . 61355

Motor Diameter . . . . . . . . . . . . . . . . . . . . . . . 6” (15.2 cm)

Stroke (double acting) . . . . . . . . . . . . . . . . . 6” (15.2 cm)

Air Inlet (female) . . . . . . . . . . . . . . . . . . . . . . . 1/2 - 14 N.P.T.F. - 1

Air Exhaust (female). . . . . . . . . . . . . . . . . . . . 1-1/4 - 11-1/2 N.P.T.F. - 1

Lower Pump End Series . . . . . . . . . . . . . . . . . . 67200-X4B

Lower Pump Repair Kit . . . . . . . . . . . . . . . . 637317-X4B

Material Inlet (female) . . . . . . . . . . . . . . . . . 1-1/2 - 11-1/2 N.P.T.F. - 1

Material Outlet (female) . . . . . . . . . . . . . . . 1 - 11-1/2 N.P.T.F. - 1

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.25 lbs (32.3 kgs)

Air Inlet Pressure Range . . . . . . . . . . 30 - 150 p.s.i.g. (2.1 - 10.3 bar)

Fluid Pressure Range . . . . . . . . . . . . . 120 - 633 p.s.i.g. (8.3 - 43.7 bar)

Maximum Rec'd Cycles / Minute . . . . . . . . . 60

Displacement In. Per Cycle . . . . . . . . . . . . . . 82.1

Volume / Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.5 oz. (1344 ml)

Cycles Per Gallon . . . . . . . . . . . . . . . . . . . . . . . . 2.8

Flow @ 60 Cycles / Minute . . . . . . . . . . . . . . . . 21.3 g.p.m. (80.7 l.p.m.)

Noise Level @ 60 p.s.i. - 40 c.p.m. c . . . . . . 84.8 db(A)

Accessories Available . . . . . . . . . . . . . . . . 66101 Wall Mount Bracket

67187-1 Mounting Post 91790 Silencer

Tested with 91790 silencer installed.

The pump sound pressure level has been updated to an Equivalent Continuous

Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

(refer to option chart)

. . . . . . . . . . . 650639-XXX

(male) . . . . . . . . . . . . . . . . . . . 2 - 11-1/2 P.T.F. SAE short

PUMP PERFORMANCE

PUMP DATA

MODEL 650639-XXX

Air Inlet (female)

1/2 - 14 N.P.T.F. - 1

65665-B Air Motor

(see manual 6564X-X)

“A”

Spacer Section

Y85-29-C Nut (3)

Connector (see  gure 2)

94674 Spring

94209 Spacer Rod (3)

“B”

“C”

Figure 1

NOTE: Dimensions are shown in inches and (mm) and are supplied for reference only.

(mm)

“B”

“A”

42-13/16”

(1087.3)

(mm)

(558.6)

22"

IMPORTANT

This is one of four documents which support the pump. Replacement copies of these forms are available upon request.

650639-XXX Model Operator’s Manual (pn 97999-790)

S-632 General Information - Industrial Piston Pumps (pn



97999-624)

6720X-XXX Lower Pump End Operator’s Manual (pn 97999-788)



6564X-X Air Motor Operator’s Manual (pn 97999-174)



Material Outlet (female)

1 - 11-1/2 N.P.T.F. - 1

(30° from air exhaust)

67200-X4B Lower Pump

(see manual 6720X-XXX)

Material Inlet (male)

2 - 11-1/2 P.T.F. SAE Short

Material Inlet (female)

1-1/2 - 11-1/2 N.P.T.F. - 1

“C”

19-9/16"

(mm)

(496.3)

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276 y FAX (800) ) 892-6276



www.ingersollrandproducts.com

PUMP OPTION DESCRIPTION CHART

650639- X 4 B

Packing Material

Spring Arrangement

Plunger Type

PACKING MATERIAL

7 - Glass  lled PTFE (upper) P - UHMW-PE / Glass  lled PTFE staggered (upper) Virgin PTFE (lower) UHMW-PE (lower) C - UHMW-PE R - Glass  lled PTFE / UHMW-PE staggered (upper) F - UHMW-PE / Leather staggered (upper) Virgin PTFE (lower) UHMW-PE (lower)

SPRING ARRANGEMENT PLUNGER TYPE

4 - Multiple wave spring B - Hardened stainless steel with ceramic coating

(Packings are upper and lower unless noted)

GENERAL DESCRIPTION

The four-ball pumps are primarily designed for the high volume transfer of light and medium viscosity fluids. Stainless steel construction o ers compatibility with a wide range of  uids. The lower pump is designed for easy priming. The double acting feature is standard in all ARO industrial pumps. Material is delivered to the pump discharge outlet on both the up and down stroke. The motor is connected to the lower pump end by a spacer section. This allows for lubrication of the upper packing gland and prevents motor contamination because of normal wear and eventual leakage through the material packing gland. Be sure the solvent cup is adequately  lled with lubricant to protect the upper packings and insure longest service life.

WARNING

HAZARDOUS PRESSURE. Do not exceed maximum operating pressure of 633 p.s.i. (43.7 bar) at 150 p.s.i. (10.3 bar) inlet air pressure.

Pump Ratio X = Maximum Pump Inlet Pressure to Pump Motor Fluid Pressure

Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is supplied to the motor of a 4:1 ratio pump, it will develop a maximum of 600 p.s.i. (41.4 bar)  uid pressure (at no  ow) - as the  uid control is opened, the  ow rate will increase as the motor cycle rate increases to keep up with the demand.

WARNING

Refer to general information sheet for additional

safety precautions and important information.

NOTICE: Thermal expansion can occur when the  uid in the material lines is exposed to elevated temperatures. Example: Material lines located in a non-insulated roof area can warm due to sunlight. Install a pressure relief valve in the pumping system.

Replacement warning label (pn 92325) is available upon request.

TROUBLE SHOOTING

Pump problems can occur in either the air motor section or the lower pump end section. Use these basic guidelines to help determine which section is a ected.

PUMP CONNECTION - UPPER / LOWER

NOTE: All threads are right hand.

Lay the pump assembly on a work bench.

Remove the three (Y85-29-C) nuts from the three spacer rods

(see  gure 1). Pull the air motor from the lower pump end until the motor

piston rod is in the “down” position and the lower pump end rod is in the “up” position. Using e-ring pliers, slide the retaining ring up far enough to

allow the sleeve to move upward and release the two connectors (see  gure 2).

PUMP CONNECTION DETAIL

Pump Motor Piston Rod

91547 Retaining Ring

91546 Sleeve

91644 Connector (2)

Lower Pump Piston Rod

Figure 2

REASSEMBLY

Align the pump motor with the lower pump end. Position the

air inlet of the motor 59° from the material outlet. Install the two (91644) connectors and retain with the (91546)

sleeve. Slide the (91547) retaining ring back into position. Reinstall the spacer rods to the pump motor.

Bring the motor and lower pump together and retain with

three (Y85-29-C) nuts.

Pump will not cycle.

Be certain to first check for non-pump problems including

kinked, restrictive or plugged inlet / outlet hose or dispensing device. Depressurize the pump system and clean out any obstructions in the inlet / outlet material lines. Refer to the motor manual for trouble shooting if the pump

does not cycle and / or air leaks from the air motor. Damaged motor. Service the motor.

Pump cycles but does not deliver material.

Refer to the lower pump end manual for further trouble shoot-

ing.

ARO® is a registered trademark of Ingersoll Rand

Page 2 of 2 650639-XXX (en)

PN 97999-790