Ingersoll-Rand 650435 User Manual

OPERATOR’S MANUAL 650435--X--C

SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING

INCLUDE MANUALS: 6695X--X LOWER PUMP END (PN 97999--002) & S--632 GENERAL INFORMATION MANUAL (PN 97999--624)

4--1/4” AIR MOTOR 2:1 RATIO 6” STROKE

FOUR BALL PUMP SERIES

650435--X46--C

300 SERIES STAINLESS STEEL

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

RELEASED: 11--15--96 REVISED: 6--7--10

(REV. 02)

SERVICE KITS

• Use only genuine AROR replacement parts to assure compatible

pressure rating and longest service life.

• 61268 for repair of Air Motor section.

Service Note: The Air Motor Service/Parts Manual is not shipped with the pump but it is included with each Service Kit. If this Service/ PartsInformation is needed, requesttheAirMotor Operator’sManual from ARO. (Manual 6544X--X, PN 97999--064).

• 637230- X43 for repair of Lower Pump section.

Refer to the chart on page 2 for description of --X43 options.

SPECIFICATIONS

Model Series (Refer to option chart) 650435--X46--C..

Type Air Operated, Four Ball....................

Ratio 2:1....................

Air Motor 65465--B.................

Motor Repair Kit 61268..........

Motor Diameter 4--1/4” (10.8 cm)...........

Stroke 6’’..................

Air Inlet 1/2’’ -- 14 NPTF--1(f).................

Air Exhaust 1--1/4’’, 11--1/2 NPTF--1(f)..............

Lower Pump End Series 66952--X46.....

Lower Pump Repair Kit 637230--X46.....

Material Outlet 3/4” NPTF--1(f)...........

PERFORMANCE

Air Inlet Pressure Range 30 -- 150 PSI (2 -- 10.3 bar).....

Fluid Pressure Range 60 -- 300 PSI (4.1 -- 20.7 bar).......

Max. Rec’d Cycles / Minute 70... Displacement In

Volume/Cycle 45.4 oz. (1343 ml).............

Cycles Per Gallon 2.8..........

Flow @ 60 Cycles / Minute 21.3 GPM (80.6 lpm)....

Noise Level @ 60 Psi - 40 Cpm 81.8 db(A) *

* The pump sound pressure level has been updated to an Equivalent Continuous Sound

Level (L microphone locations.

) to meet the intent of ANSI S1. 13 --1971, CAGI--PNEUROP S5.1 using four

Aeq

Per Cycle 82...

PUMP DATA

MODEL 650435- X46 - C

Air Inlet 1/2--14 NPTF--1(f)

(Not Shown)

Air Motor 65465--B

38- 5/8

(981 mm)

17- 25/32

(452 mm)

14- 21/32

(372 mm)

FIGURE 1

Accessories Available: 91790 Silencer, 66101 Wall Bracket.

IMPORTANT This is one of the four documents which support the pump. Replacement copies of these forms are available upon request.

= 650435--X--C MODEL OPERATOR’S MANUAL

- GENERAL INFORMATION -- INDUSTRIAL PISTON PUMPS

- 6695X--X LOWER PUMP END OPERATOR’S MANUAL

- 6544X--X AIR MOTOR OPERATOR’S MANUAL

(See Manual 6544X-- X)

Spacer Section

NUT Y85--29--N (3) WASHER Y14--625 (3)

CONNECTOR SeeFigure2

SPRING 94457

SPACER ROD 93232--2

SPACER ROD 93232--1 (2)

Material Outlet 3/4’’ NPTF--1(f)

75_ FROM AIR EXHAUST

Lower Pump 66952-- X46

(See Manual 6695X--X)

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276 FAX(800) 892-6276

www.ingersollrandproducts.com

CCN 99712036

650435--X

PACKING MATERIAL

PUMP OPTION DESCRIPTION CHART

PACKING MATERIAL (PACKINGS ARE UPPER AND LOWER UNLESS NOTED)

46--C

PLUNGER TYPE

SPRING ARRANGEMENT

7 GLASS FILLED PTFE (UPPER) P UHMW--PE/PTFE STAG’D (UPPER)

VIRGIN PTFE (LOWER

C UHMW--PE R PTFE/UHMW--PE STAG’D (UPPER) F UHMW--PE/LEATHER STAG’D (UPPER) PTFE (LOWER)

UHMW--PE (LOWER)

SPRING ARRANGEMENT

MULTIPLE WAVE SPRING

) UHMW--PE (LOWER)

PLUNGER TYPE

SS W/HD CHROME PLATING

GENERAL DESCRIPTION

WARNING

mum operating pressure of 300 psi (20.7 bar) at 150 psi (10.3 bar) inlet air pressure.

INLET PRESSURE TO PUMP MOTOR

Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is supplied to the motor of a 2:1 ratio pump it will develop a maximum of 300 p.s.i. (20.7 bar) fluid pressure (at no flow) -- as the fluid control is opened, the flow rate will increase as the motor cycle rate increases to keep up with the demand.

WARNING

safety precautions and important information.

HAZARDOUS PRESSURE. Do not exceed maxi-

PUMP RATIO X MAXIMUM PUMP

= FLUID PRESSURE

Refer to general information sheet for additional

• The Four--Ball pumps are primarily designed for the high volume

transfer oflight and medium viscosity fluids compatible with 300 series stainless steel. The lower pump is designed for easy priming and the double acting feature is standard on all ARO industrial pumps. Material is delivered to the pump discharge outlet on both the up and down stroke.

• The motor is connected to the lower pump end by a spacer section.

This allows for lubrication of the upper packing gland and prevents motor contamination because of normalwear and eventual leakage through the material packing gland. Be sure the solvent cup is adequately filled with lubricant to protect the upper packings and insure longest service life.

TROUBLE SHOOTING

Pump problems can occur in either the Air Motor Section or the Lower Pump End Section. Use these basic guidelines to help determine which section is affected.

If the pump will not cycle.

• Be certain to first check for non--pump problems including kinked,

restrictiveor plugged inlet/outlethoseor dispensing device. Depressurize the pump system and clean out any obstructions in the inlet/ outlet material lines.

• Refer to the motor manual for trouble shooting if the pump does not

cycle and/or air leaks from the air motor.

If the pump cycles but does not deliver material.

• Refer to the lower pump end manual for further trouble shooting.

PUMP CONNECTION -- UPPER / LOWER

NOTE: All threads are right hand.

1. Lay the pump assembly on a workbench.

2. Remove thethreenuts and washersfrom the threespacer rods (see figure 1).

3. Pull theair motor fromthe lower pumpend until motor piston rodis in the ‘‘down” position and lower pump end rod is in ‘‘up” position.

4. Using e--ring pliers,slide the retainingring up farenough to allowthe sleeve to move upward and release the two connectors (see figure

2).

PUMP CONNECTOR DETAIL

Pump Motor

Piston Rod

FIGURE 2

Lower Pump

Piston Rod

REASSEMBLY

1. Align the pump motor with the lower pump end. Position the air inlet of the motor 200_ from the material outlet.

2. Install thetwo connectors and retain with the sleeve,slide the retaining ring back into position.

3. Reinstall the spacer rods to the pump motor.

4. Bring the motor and lower pump together and retain with the three nuts and washers.

RETAINING RING 91547

SLEEVE 91546

CONNECTOR 91644 (2)

PN 97999- 689

650435- X- C