Ingersoll-Rand 650311-X, 650312-X User Manual

OPERATOR’S MANUAL 650311-X & 650312-X

FIGURE 1

MODEL 650311-X

NOTE: Dimension are shown in inches and (mm), supplied for refrence

only and are typically rounded upto the nearest 1/16 inch.

MODEL 650312-X

Air Inlet (female)

67400 Air Motor (see manual 67316)

95276 Sensor

65108-X Lower Pump (see manual 65106-X)

1/4-18 N.P.T.F.-1

Air Inlet (female) 1/4-18 N.P.T.F.-1

“A”

1-3/8” (35 mm)

“B”

Material Outlet (female) 3/4-14 N.P.T.F.-1

2-11-1/2 N.P.S.M.(male)

Material Intlet (female) 1-1/4-11-1/2 N.P.S.M.

1-3/8” (35 mm)

2-11-1/2 N.P.S.M.(male)

Material Intlet (female) 1-1/4-11-1/2 N.P.S.M.

“A”

67400 Air Motor (see manual 67316)

65106-X Lower Pump (see manual 65106-X)

95276 Sensor

MODEL “A”

(mm)

“B”

(mm)

WEIGHT (kg)

650311-X 28.093” (714) 9.875” (251) 23 (10.4) 650312-X 51.437” (1306) 33.219” (846) 41(18.6)

INCLUDING:SPECIFICATIONS,SERVICE KITS,GENERAL INFORMATION,TROUBLESHOTTING. INCLUDE MANUALS: 65106-X Lower Pump End (pn 97999-578),67316 Air Motor(pn 97999-1045) & S-632

General Information Manual (pn 97999-624)

RELEASED: 10-10-12 (REV. B)

2” AIR MOTOR 2:1 RATIO 3” STROKE

READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.

Model Series

Pump Type . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Operated,Two Ball,

Stainless Steel Pump

Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2:1

Air Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67400

Motor Repair Kit . . . . . . . . . . . . . . . . . . . . . . . 637377

Motor Diameter . . . . . . . . . . . . . . . . . . . . . . . 2” (5.08 cm)

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3” (7.62 cm)

Air Inlet (female) . . . . . . . . . . . . . . . . . . . . . . . 1/4 - 18 N.P.T.F. - 1

Lower Pump End Series

650311 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65108

650311-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 65108-4

650311-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 65108-5

650311-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . 65108-6

650311-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . 65108-7

650311-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . 65108-8

650311-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . 65108-9

650312 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65106

650312-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 65106-4

Lower End repair kit

650311-4/-6, 650312-4 . . . . . . . . . . . . . . . . 637010-4

650311/650311-5,650312 . . . . . . . . . . . . . 637010

650311-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637010-6

650311-7/-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . 637010-5

Material Inlet (female) . . . . . . . . . . . . . . . . . 1-1/4 - 11-1/2 N.P.S.M

Material Outlet (female) . . . . . . . . . . . . . . . 3/4 - 14 N.P.T.F. - 1

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see chart

Air Inlet Pressure Range . . . . . . . . . 0 -150 p.s.i. (0- 10.3 bar)

Fluid Pressure Range . . . . . . . . . . . . 0 - 343 p.s.i. (0 - 23.6bar)

Maximum Rec'd Cycles / Minute . . . . . . . . . 120

Maximum Working Flow Rate . . . . . . . . . . . .

Displacement / Cycle @ 100 p.s.i . . . . . . . . . . . 8.2 in.3 (134.3 ml)

Volume / Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 oz. (134.3 ml)

Cycles Per Gallon . . . . . . . . . . . . . . . . . . . . . . . . 28

Noise Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 db(A)

Accessories Available

61113 Wall Mount Bracket 66073-1 AirLine Connection Kit

 The pump sound pressure level has been updated to an

Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

650311-X & 650312-X

TWO BALL PUMP SERIES with Cycle Sensor

Stainless Steel

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

(refer to option chart)

SPECIFICATIONS

. . . . . . . . . . . 650311-X & 650312-X

PUMP PERFORMANCE

4.26 g.p.m. (16.121 p.m)



This is one of four documents which support the pump. Replacement copies of these forms are available upon request.

 650311-X & 650312-X Model Operator’s Manual (pn 97999-

1588)

 S-632 General Information - Industrial Piston Pumps (pn

97999-624)

 65106-X Lower Pump End Operator’s Manual (pn 97999-578)  67316 Air Motor Operator’s Manual (pn 97999-1045)

PUMP DATA

IMPORTANT

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276  FAX (800) 892-6276



www.ingersollrandproducts.com

WARNING

Pump Motor Piston Rod

PUMP CONNECTION DETAIL

Figure 2

Y15-21 Cotter Pin

Lower Pump Plunger

90606 Lock Nut (ref.)

94048 Clevis Pin

94445 Adapter

INPUT

INPUTS

Figure 3

Figure 4

Figure 5

Sourcing Switch

Sinking Switch

Closed Contact Switch

PUMP OPTION DESCRIPTION CHART

65031- X - X

Container Suitability

Description

CONTAINER SUITABILITY

1 - Universal (stub) 2 - 55 Gallon

DESCRIPTION

- PTFE packing (upper and lower)/ Plain Rod & Tube 4 - UHMW-PE packing(upper and lower) / Plain Rod & Tube 5 - PTFE packing (upper and lower) / Ceramic Coated Rod & Tube 6 - UHMW-PE packing(upper and lower) / Ceramic Coated Rod & Tube 7 - Viton packing(upper)/UHMW-PE packing (lower)/ Ceramic Coated Rod & Tube 8 - Viton packing(upper)/PTFE packing (lower)/ Plain Rod & Tube 9 - Viton packing(upper)/UHMW-PE packing (lower)/ Plain Rod & Tube

GENERAL DESCRIPTION

Model 65031X-X Series two-ball, double acting pumps are intended to be used primarily for oil transfer and delivery systems. It is best to use this pump with low -- medium viscosity uids. It uses Stainless steel and other materialswhich make it compatible with most petroleum based lubrication products. The two-ball design provides better priming of the lower foot valve. Double acting pumpswill deliver material on both the up and down stroke. NOTE: If this pump was purchased separately (not part of a system), consult your sales representative for compatible dispensing accessories which will best match the application. All accessories must be able to withstand the maximum pressure developed by the pump.

HAZARDOUS PRESSURE. Do not exceed maximum operating pressure of 343 p.s.i. (23.6 bar) at 150 p.s.i. (10.3 bar) inlet hydraulic pressure.

Pump Ratio X = Maximum Pump Inlet Pressure to Pump Motor Fluid Pressure

Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is supplied to the motor of a 4:1 ratio pump, it will develop a maximum of 600 p.s.i. (41.4 bar) uid pressure (at no ow) - as the uid control is opened, the ow rate will increase as the motor cycle rate increases to keep up with the demand.

Refer to general information sheet for additional

safety precautions and important information.

NOTICE: Thermal expansion can occur when the uid in the material lines is exposed to elevated temperatures. Example: Material lines located in a non-insulated roof area can warm due to sunlight. Install a pressure relief valve in the pumping system.

Replacement warning label (pn 94520) is available upon request.

TROUBLE SHOOTING

Remove the (Y15-21) cotter pin and (94048) clevis pin to

remove (94445) adapter.

REASSEMBLY

Assemble (94445) adapter to the air motor rod, aligning the

through holes. Assemble (94048) clevis pin through hole, securing adapter.

Assemble (Y15-21) cotter pin through the hole in the clevis pin.

Apply Loctite® 242 to threads of (94445) adapter and screw

(94445) adapter into (90615-X) plunger. Screw the lower pump assembly to the air motor.

Screw (90606) lock nut against the air motor base and tighten

to 50 - 60 ft. lbs (67.8 - 81.3 Nm).

OPERATION - SENSOR

Pump problems can occur in either the Air Motor Section or the Lower Pump End Section. Use these basic guidelines to help determine which section is affected. Be sure to eliminate any possible non-pump problems before suspecting pump malfunction.

Pump will not cycle.

No pressure to the motor. See motor manual.



Damaged motor. Service motor.



No material at the outlet (pump continually cycles).

Check the material supply, disconnect or shut o the air supply



and replenish the material, reconnect.

Material on one stroke only (fast downstroke).

The lower check may not be seating in the foot valve (see lower pump



disassembly). Remove the check from the foot valve, clean and inspect the valve seat area. If check or foot valve are damaged, replace.

Material on one stroke only (fast upstroke).

The middle packings may be worn (see lower pump disassem-



bly). Replace the seals as necessary.

PUMP CONNECTION - UPPER / LOWER

NOTE: All threads are right hand.

Loosen (90606) lock nut and unscrew the entire pump from

the air motor. This will expose (94445) adapter (see gure 2). Unscrew (94445) adapter to remove pump assembly from the

air motor.

Page 2 of 2 650311-X & 650312-X (en)

Maximum Operating Voltage - 200VDC. Switching Current -0.5 Amps. Once the kit is installed in the pump, it may be interfaced with a control device in the following ways: As a SOURCING switch (see gure 3) for use with PLC’s. As a SINKING switch (see gure 4) for use with PLC’s. As a closed contact switch (see gure 5) for use with meters.

PN 97999-1588