Ingersoll-Rand 650299 User Manual

OPERAT

SPECIFICATIONS,

INCLUDE MANUALS: 650491-X PUMP (PN 97999-058), 651616-X TWO POST LIFT / RAM (PN 97999-613), 65940 AIR MANIFOLD (PN 97999-131) & S-636 GENERAL INFORMATION MANUAL (PN 97999-636).

OR’S MANUAL

SER

VICE KITS, GENERAL INFORMATION

650299

RELEASED: 2–13–98 REVISED: (REV.

)

4–1/4” AIR MOTOR 12:1 RATIO 6” STROKE

SER

VICE KITS

650299

CARBON STEEL

PUMP

• Use only genuine AROR replacement parts to assure compatible

pressure rating and longest service life.

• 29960 for repair of 27344-000 heavy duty regulator.

• 61268 for repair of 65465-B air motor.

• 104020 for repair of 25341-010 heavy duty filter.

• 104023 for repair of 26341-010 heavy duty lubricator.

• 104158 for repair of 127122-000 miniature regulator.

• 116772 for repair of E512LM valve.

• 637071-G43 for repair of 66243-G43 lower pump section.

SPECIFICATIONS

Model Series 650299..............

Type Air Operated, Chop Check....................

Ratio 12:1....................

Air Motor 65465-B.................

Motor Diameter 4-1/4" (10.795 cm)...........

Stroke (Double Acting) 6'' (15.24 cm).....

Air Inlet 1/2'' - 14 NPTF (f)..................

Lower Pump End Series 66243-G43.....

Material Outlet 1" - 11-1/2 NPTF-1(f)...........

SYSTEM

Material Outlet

PUMP

Control Panel

(See Page 2)

PERFORMANCE

Air Inlet Pressure Range 0 - 150 PSI (0 - 10.3 bar).....

Fluid Pressure Range 0 - 1800 PSI (0 - 124.1 bar).......

Max. Rec'd Cycles / Minute 61.05... Displacement In3Per Cycle 12.5...

Volume / Cycle 6.92 oz. (204.55 ml)............

Cycles Per Gallon 18.5..........

Flow @ 60 Cycles / Minute 3.24 GPM (12.28 lpm)... Noise Level @ 60 Psi - 40 cpm 81.8 db(A) *

* The pump sound pressure level has been updated to an Equivalent Continuous Sound

Level (L microphone locations.

This is one of the ten documents which support the system. Replacement copies of these forms are available upon request.

= 650299 PUMP SYSTEM OPERATOR'S MANUAL

- 1251X1-XXX MINIATURE F-R-L OPERATOR'S MANUAL

- 253XX-X HEAVY-DUTY F-R-L OPERATOR'S MANUAL

- 650491-X EXTRUSION PUMP OPERATOR'S MANUAL

- 651616-X TWO POST LIFT / RAM OPERATOR'S MANUAL

- 6544X-X 4-1/4" AIR MOTOR OPERATOR'S MANUAL

- 65940 AIR MANIFOLD ASSEMBLY OPERATOR'S MANUAL

- 66243-āX LOWER PUMP END OPERATOR'S MANUAL

- GENERAL INFORMATION - AIR OPERATED LIFTS AND RAMS

- GENERAL INFORMATION - AIR OPERATED PUMPING SYSTEMS

- GENERAL INFORMATION - PNEUMATIC VALVES

) to meet the intent of ANSI S1. 13-1971, CAGI-PNEUROP S5.1 using four

Aeq

IMPORTANT

F033

FIGURE 1

MAJOR COMPONENTS

ITEM DESCRIPTION (Size in Inches)

A Two Post Ram (1) 67081

B Follower Plate (1) 66516-1

C Basic Pump Assembly (1) 650491-G43

D Air Manifold Assembly (1) 65940

GENERAL

WARNING

SURE OF 1,800 P.S.I. (124.1 BAR) AT 150 P.S.I. (10.3 BAR) AIR INLET PRESSURE.

WARNING READ THE GENERAL INFORMATION MANUAL

INCLUDED FOR OPERATING AND SAFETY PRECAUTIONS AND OTHER IMPORTANT INFORMATION.

DO NOT EXCEED MAXIMUM OPERATING PRESĆ

DESCRIPTION

QTY

PART NO.

INGERSOLL–RAND COMPANY

ONE

ARO CENTER D BRYAN, OHIO 43506–0151

(419) 636–4242 D F

AX (419) 633–1674

E1998 D PRINTED IN U.S.A.

GENERAL

ARO Systems are totally enclosed, sealing the material in the system from air and moisture, preventing premature cure-out of the material. This allows for either continuous or intermittent use of the system and reduces the need for daily system clean-up. Built-in lift capability allows for quick drum changeover and easy lifting of pump assembly from container.

DESCRIPTION

OPERATING INSTRUCTIONS

AIR CONTROLS*

FOLLOWER PLATE AIR SUPPLY VALVE

OFF

GAUGE

INSTALLATION

The 650299 chop-check dispensing system comes completely asĆ sembled. Remove unit from crate and place on a level surface. Install material hose and dispensing device as required. When the following instructions are observed, heavy paste materials can be pumped directly from their original 55 gallon drum without air inclusion or excessive waste. The follower plate creates an air tight seal as well as clean-wiping action in its progressive downward movement into the drum.

4. Raise the lift / ram high enough to clear the height of the drum. Stop the lift / ram's upward travel by moving the control valve lever to the ``neutral'' (center) position.

REFER TO PAGE 3:

1. Once the lift / ram assembly and pump are in the ``up" position, place and center an opened 55 gallon drum of material on the lift / ram base.

2. Lubricate lower follower wiper plate seal with grease. NOTE: Make certain the grease is compatible with the material being dispensed. This ensures a smooth fit into the drum as well as prevents curing type compounds from bonding to seal.

3. Check vent plug on follower plate to be sure it easily threads in and out. It is recommended to lubricate the threads of the plug to help prevent possible set up of compound at this point. See 651616-X

Two Post Lift / Ram Operator's Manual.

AIR INLET

PRESSURE REGULATOR

CONTROL LEVER

FIGURE 2

* Typical View - Control Valve and Regulator may be reoriented.

F034

TO RAISE LIFT, (THE FIRST TIME):

1. Take note of the pump / drum clearance above. Be certain the lift / ram is clear of any objects above. Also refer to ``Operating and Safety Precautions" found in ``Lifts and Rams General Information Manual" (pn 97999-635).

2. Connect the air supply (160 PSI MAX.) to the air inlet. Adjust air pressure on lift / ram pressure regulator (turn knob clockwise) to 20 p.s.i. (1.4 bar).

3. Shift the control valve lever to the ``up'' position.

TO LOWER LIFT:

WARNING

causing injury. Keep hands clear when aligning with containĆ er.

NOTE: Be certain the follower plate vent plug has been removed so

that the air trapped between the follower and the material is allowed to escape from this vent. Captured air between the follower plate and drum will escape.

NOTE: The lift / ram may hesitate momentarily before starting downĆ ward. The air pressure inside the post air chamber must decrease beĆ fore it will begin to descend.

1. Shift the control valve lever to the ``down'' position and proceed to lower the pump.

2. Replace the vent plug once the material begins to ooze from the vent opening.

3. The unit is now ready for operation. Adjust the air pressure on the pump filter / regulator (turn pump regulator knob clockwise) until the pump begins to cycle.

4. Trigger gun to prime pump with material.

PINCH HAZARD. Follower can descend quickly

TO RAISE LIFT, (NORMAL OPERATION):

1. Adjust the follower plate air valve pressure up to approximately 8 psig (.55 bar). DO NOT OVERPRESSURIZE THE DRUM to avoid damage. NOTE: Air from this valve will only pass when the control lever is in the ``up'' position.

2. Shift the control valve lever to the ``up'' position.

3. Raise the lift / ram high enough to clear the height of the drum. Stop the lift / ram's upward travel by moving the control valve lever to the ``neutral'' (center) position.

4. Place and center a new drum into position. Remove cover.

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