Ingersoll-Rand 5597, 5598, 5596, 5599 User Manual
OPERATOR’S MANUAL 559X
INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, PARTS, TROUBLESHOOTING
INCLUDE MANUAL: S- GENERAL INFORMATION (PN 97999-
632
624).
RELEASED: 2-3-03
REVISED: 9-27-11
H)
(REV.
2” AIR MOTOR
5596, 5597, 5598, 5599
50:1 RATIO
0 - 7500 P.S.I. RANGE
CHOP-CHECK GREASE PUMP
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
• Useonly genuine IRR replacement parts to assure compatiblepres-
sure rating and longest service life.
• 637385 Pump Rebuild Kit. Includes the necessary soft parts for
normal service of the entire pump.
SPECIFICATIONS
Model Series 559X..................
Type Air Operated, Chop-Check Grease Pump.............
Ratio 50:1........................
Air Motor Diameter 2” (5.08 cm).............
Stroke 3” (7.62 cm)......................
Air Inlet (female) 1/4 - 18 N.P.T.F. - 1..............
Material Outlet (female) 3/8 - 18 N.P.T.F. - 1
Pump Construction Carbon Steel...........
Dimensional Data see chart..............
Weight see chart.......................
...........
PUMP DATA
MODEL 559X
Air Inlet (female)
(1/4 - 18 N.P.T.F. - 1)
1-1/4”
(31.8 mm)
Material Outlet (female)
(3/8 - 18 N.P.T.F. - 1)
2” N.P.S.M. Bung Adapter
“A”
PERFORMANCE
Air Inlet Pressure Range 0 - 10.3 bar (0 - 150 p.s.i.).........
Fluid Pressure Range 0 - 517.2 bar (0 - 7500 p.s.i.)...........
Cycles / Minute Rec’d @ Working Flow 80..
Displacement In
3
Per Cycle 0.300.......
Volume / Cycle 6.55 ml (0.22 oz.).................
Maximum Delivery / Minute 4.1kg(9lbs).......
1
Noise Level @ 100 p.s.i. 85
..........
db (A)
Accessories Available 61113 Wall Mount Bracket.......
-1 Air Line Connection Kit
66073
1
Testedwith95086 mufflerassemblyinstalled.
The pump sound pressure level has been updated to an Equivalent Continuous Sound
Level (L
microphone locations.
) to meet the intent of ANSI S1. 13-1971, CAGI-PNEUROP S5.1 using four
Aeq
GENERAL DESCRIPTION
The model 559X series chop-check grease pump is intended to be used
primarily for grease delivery systems. It uses carbon steel and other materials which make it compatible with most petroleum based lubrication
products.
NOTE: If this pump was purchased separately (not part of a system),
consult your sales representative for compatible dispensing accessories which will best match the application. All accessories must be able
to withstand the maximum pressure developed by the pump.
“B”
Figure 1
8 mm (5/16”) Thru hole
NOTE: Dimensions are shown in inches and (mm), supplied for reference only and are typically
rounded up to the nearest 1/16 inch.
MODEL “A” (mm) “B” (mm) WEIGHT (kg)
5596 27-3/4” (704) 16-9/16” (421) 15 (6.8)
5597 30-1/2” (774) 19-5/16” (490) 15.9 (7.2)
5598 38-7/16” (976) 27-1/4” (692) 18.3 (8.3)
5599 48” (1219) 36-13/16” (935) 21.2 (9.6)
IMPORTANT
This is one of two documents which support the pump. Replacement copies of these forms are available upon request.
= 559X Model Operator’s Manual (pn 97999-1033)
- S- General Information Lubrication Piston Pumps (pn 97999
632
WARNING
READ THE GENERAL INFORMATION MANUAL
-624).
INCLUDEDFORADDITIONALOPERATINGANDSAFETYPRECAUTIONS ANDOTHER IMPORTANT INFORMATION.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET BRYAN, OHIO 43506
(800) 495--0276 D FAX (800)892--6276
www.ingersollrandproducts.com
-
E2011 CCN 20083093
PARTS LIST / 559X
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
1 Carriage Bolt (1/4” - 20 x 9” long) (4) 94333 [C]
2 Upper Cap (1) 94307 [Z]
n 3 Gasket (2) 94311 [B]
4 Sleeve (2) 94316 [Br]
n 5 “O” Ring (1/16” x 11/16” o.d.) (4) Y325-15 [B]
n 6 “O” Ring (1/8” x 3/4” o.d.) (4) Y325-206 [B]
7 Spool (2) 94310 [D]
n 8 “U” Cup (1/8” x 3/4” o.d.) (2) Y240-7 [B]
n 9 “O” Ring (0.106” x 0.587” o.d.) (2) 15066-PM [B]
10 Cylinder (1) 94249 [A]
11 Adapter (1) 94447 [C]
n 12 “O” Ring (1/16” x 3/4” o.d.) (1) Y325-16 [B]
n 13 “O” Ring (1/16” x 7/16” o.d.) (1) Y325-11 [B]
14 Muffler Housing (1) 95086 [C]
15 Foam Liner (2) 94402
16 Retaining Ring (1) 94406 [C]
17 Washer (1) 94515 [C]
n 18 “U” Cup (3/16” x 2” o.d.) (2) Y240-23 [B]
19 Piston (1) 94780 [D]
20 Piston Adapter (1) 94388 [C]
n 21 “O” Ring (3/32” x 1” o.d.) (1) Y325-117 [B]
22 Dowel Pin (1/4” o.d. x 7/8” long) (1) Y148-37 [C]
n 23 “O” Ring (3/32” x 13/16” o.d.) (1) Y325-114 [B]
n 24 Rod Seal (1) 95139 [U]
25 Washer (1) 94785 [C]
26 Spring (1) 94705 [C]
27 Base (1) 67241 [C/Z]
28 Nut (1/4” - 20) (4) 93828 [SS]
29 Ground Screw (#10 - 32 x 1/4”) (1) 93005 [C]
n 30 Gasket (1) 70834 [Co]
31 Extension Tube
models 5596 (7.531’’) (1) 94401-2 [C]
models 5597 (10.281’’) (1) 94401-6 [C]
models 5598 (18.219’’) (1) 94401-3 [C]
models 5599 (27.781’’) (1) 94401-4 [C]
n 32 Gasket (1) 70837 [Co]
33 Piston Rod (1) 95137 [C]
34 Pin (1) 94786 [C]
n 35 Cotter Pin (1/16” x 1/2” long) (1) Y15-21 [C]
36 Connector - 5596 (3.457”) (1) 94340-2 [C]
models 5597 (6.207”) (1) 94340-6 [C]
models 5598 (14.145”) (1) 94340-3 [C]
models 5599 (23.707”) (1) 94340-4 [C]
Piston & Tube Assembly (in-
cludes 37 - 41)
(1) 67262
37 Lower Suction Tube (1) [C]
38 Plunger (1) [C]
39 Ball Stop (1) 83276 [C]
40 Ball (9/32” dia.) (1) Y16-209 [C]
41 Primer Rod (1) 95134 [C]
n 42 Guide Washer (1) 95131 [Co]
43 Spacer (1) 72392-1 [C]
n 44 Retaining Ring (0.877” o.d.) (1) 76243-1 [C]
n 45 “U” Cup (1/8” x 13/16” o.d.) (1) Y186-54 [B]
n 46 Guide (1) 95132 [T]
47 Foot Valve Body (1) 95133 [SH]
FootValveAssembly(includes 44
- 47)
(1) 67242
n 48 Gasket (1) F21-65 [Co]
49 Valve Seat (1) 6797 [C]
50 Primer (1) 94400 [C]
n 51 Retainer Ring (1) 94397 [C]
52 Primer Tube (1) 94399 [C]
K 53 Bung Assembly (includes 54) (1) 67145-2 [ZA]
K 54 Thumb Screw (1/4”-20x1”) (3) Y66-59-C [C]
n Gadus S2 U1000 Grease Packet (1) 94833
n Parts in Repair Kit 637385
K Not included with models 5597
OPERATING AND SAFETY PRECAUTIONS
WARNING
plosion resulting in severe injury or death. Do not exceed maximum operating pressure of 517 bar (7500 p.s.i.) at 10.3 bar (150
p.s.i.) inlet air pressure. Do not run pump without using a regulator to limit air supply pressure to the pump.
WARNING
equipment failure resulting in severe injury or property damage. Do not exceed the maximum material pressure of any
component in the system.
Replacement warning label is available upon request, PN \ 94520.
Page2of4
EXCESSIVE INLET PRESSURE. Can cause ex-
EXCESSIVE MATERIAL PRESSURE. Can cause
INLET PRESSURE TO PUMP MOTOR
PUMP RATIO X
Pump ratio is an expression of the relationship between the pump motor area and
the lower pump end area. EXAMPLE: When 10.3 bar (150 p.s.i.) inlet pressure is
supplied to the motor of a 50:1 ratio pump it will develop a maximum of 517 bar
(7500 p.s.i.) fluid pressure (at no flow) -- as the fluid control is opened, the flow rate
will increase as the motor cycle rate increases to keep up with the demand.
MAXIMUM PUMP
=
FLUID PRESSURE
NOTICE: Thermal expansion can occur when the fluid in the material lines is exposed to elevated temperatures. Example: Material
lines located in a non-insulated roof area can warm due to sunlight.
Install a pressure relief valve in the pumping system.
559X
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