Infocus X1 Service Manual
Service Guide for the
X1
Table of Contents
Table of Contents.......................................................................................................... 2
Safety Precautions........................................................................................................ 3
Important Precautions .................................................................................................. 3
Important Safety Instructions ...................................................................................... 4
Parts Replacement ........................................................................................................ 5
Removable Parts Hierarchy ..................................................................................................5
Remove and Replace the Ballast/Power Supply ECA ..........................................................6
Remove and Replace the Bottom EMI Shield.....................................................................10
Remove and Replace the Chassis......................................................................................12
Remove and Replace the Color Wheel Shield....................................................................17
Remove and Replace the Controller ECA........................................................................... 19
Remove and Replace the Elevator .....................................................................................22
Remove and Replace the Optical Engine ...........................................................................24
Remove and Replace the Cooling Fans .............................................................................27
Remove and Replace the Focus and Zoom Rings .............................................................30
Remove and Replace the Front Bezel ................................................................................32
Remove and Replace the I/O ECA .....................................................................................35
Remove and Replace the Keypad ......................................................................................37
Remove and Replace Lamp Module...................................................................................42
Remove and Replace the Lamphouse................................................................................45
Remove and Replace the Leveling Foot .............................................................................48
Remove and Replace the Rear Bezel.................................................................................49
Remove and Replace the Rubber Feet...............................................................................51
Remove and Replace the Top Case ...................................................................................52
Remove and Replace the Speaker .....................................................................................54
Functional Tests.......................................................................................................... 56
Required equipment............................................................................................................56
Before beginning .................................................................................................................57
Perform the following tests..................................................................................................57
Troubleshooting.......................................................................................................... 60
Power and Start-up Problems .............................................................................................61
Image Problems ..................................................................................................................67
Keypad Problems................................................................................................................71
Remote Problems ...............................................................................................................72
Audio Problems...................................................................................................................73
Block Diagram.....................................................................................................................74
Prepare for Power Up with Top Case Removed ................................................................. 80
Check Controller Voltages ..................................................................................................81
Check the Color Wheel and Reseat the Cable ...................................................................84
Check the Thermal Switch ..................................................................................................86
Check fan operation ............................................................................................................87
Check Ballast/Power Supply Voltages and Signals ............................................................88
Check I/O ECA Voltages and Signals .................................................................................90
Parts Lists.................................................................................................................... 93
Parts Exploded View ...........................................................................................................93
FRUs by alphabetic listing...................................................................................................94
X1 Service Guide 2
SAFETY PRECAUTIONS
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS
CAUTION: Laser beam is emitted when the laser button of the remote control is press ed. Do not
APPLIANCE TO RAIN OR MOISTURE. DANGEROUS HIGH VOLTAGES ARE
PRESENT INSIDETHE ENCLOSURE. DO NOT OPEN THE CABINET. REFER
SERVICING TO QUALIRED PERSONNEL ONLY.
look from the front of the remote control. Do not face toward a person or to a mirror.
The lightning flash with arrowhead
symbol, within an equilateral triangle,
is intended to alert the user to the
presenc e of uninsulated "dangerous
voltage" within the product's
enclosure that may be of sufficient
magnitude to constitute a risk of
electric shock to persons.
The exclamation point within an
equilateral triangle is intended to
alert the user to the presence of
important operating and
maintenance (servic ing) instructions
in the literature accompanying the
appliance.
FCC Radio Frequency Interferenc e Statement
Note: This equipment has been tested and found to comply with the limits for a Class A
WARNING: Changes or modifications made to this equipment, not expressly approved by
Notice: This Class A digital apparatus c omplies with Canadian ICES-003.
IMPORTANT PRECAUTIONS
Save Original Packing Materials
The original shipping carton and packing materials will come in
handy if you ever have to ship your LCD projector. For maximum
protection, repack the set as it was originally packed at the factor y.
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiates radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communic ations.
Operation of this equipment in a residential area is likely to caus e harmful
interference in whic h case the user will be r equired to correct the interferenc e at his
own expens e.
Toshiba, or parties authorized by Toshiba, could void the user's authority to operate
the equipment.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du
Canada.
In the spaces provided below, record the Model and Serial No. Iocated
at the rear of your LCD projector.
Mode No. Serial No.
Retain this information for future reference.
Avoid Volatile Liquid
Do not us e volatile liquids, such as an insect spray, near the unit.
Do not leave rubber or plastic pr oducts touching the unit for a long
time. They will mar the finish.
Moisture Condensation
Never operate this unit immediately after moving it from a cold
location to a warm location. When the unit is exposed to such a
change in temperature, moisture may condense on the crucial
internal parts. To prevent the unit from possible damage, do not use
the unit for at least 2 hours when there is an extr eme or sudden
change in temperature.
LP280/LP290 Service Manual 4
IMPORTANT SAFETY INSTRUCTIONS
CAUTION: PLEASE READ AND OBSERVE
ALLWARNINGS AND
INSTRUCTIONS GIVEN IN THIS
OWNER'S MANUAL AND THOSE
MARKED ON THE UNIT. RETAIN
THIS BOOKLET FOR FUTURE
REFERENCE.
This set has been designed and manuf actured
to assure personal safety. Improper use can
result in electric shock or fire hazard. The
safeguards incorporated in this unit will protect
you if you observe the following procedures for
installation, use and servicing. This unit is fully
transistorized and does not contain any parts
that can be repaired by the user.
DO NOT REMOVE THE CABINET COVER, OR
YOU MAY BE EXPOSED TO DANGEROUS
VOLTAGE. REFER SERVICING TO
QUALIFIED SERVICE PERSONNEL ONLY.
1. Read Owner's Manual
After unpacking this product, read the
owner's manual carefully, and follow all
the operating and other instructions.
2. Power Sources
This product should be operated only from
the type of power source indicated on the
marking label. If you are not s ure of the
type of power supply to your home,
consult your product dealer or local power
company.
For products intended to operate from
battery power, or other sources, refer to
the operating instructions.
3. Source of Light
Do not look into the lens while the lamp
is on. The strong light from the lamp may
cause damage to your eyes or sight.
4. Ventilation
Openings in the cabinet ar e provided for
ventilation and to ensure reliable
operation of the product and to protect it
from overheating, and these openings
must not be blocked or covered. The
openings should never be blocked by
placing the product on a bed, sofa, rug or
other similar surface. This product should
not be placed in a built-in installation such
as a bookcase or rack unless proper
ventilation is provided or the
manufacturer's instructions have been
adhered to.
IMPORTANT SAFETY INSTRUCTIONS
5. Heat
The product should be situated away from
heat sources such as radiators heat
registers, stoves, or other products
(including amplifiers) that produce heat.
6. Water and Moisture
Do not use this product near water - for
example, near a bath tub, wash bowl,
kitchen sink, or laundry tub; in a wet
basement ; or near a swimming pool and
the like .
7. Cleaning
Unplug this product from the wall outlet
before cleaning. Do not use liquid cleaners
or aerosol cleaners. Use a damp cloth for
cleaning.
8. Power-Cord Protection
Power-supply cords should be routed so
that they ar e not likely to be walked on or
pinched by items placed upon or against
them, paying particular attention to cords
at plugs, convenienc e receptacles, and
the point where they exit from the product.
9. Overloading
Do not overload wall outlets; extension
cords, or integral convenience
receptacles as this can result in a risk of
fire or electric shock.
10. Lightning
For added pr otection for this product
during storm, or when it is left unattended
and unused for long periods of time,
unplug it from the wall outlet.
This will prevent damage to the product
due to lightning and power-line surges.
Parts Replacement
Removable Parts Hierarchy
Start
Certification label
Nameplate label
I/O panel label
Rear b ezel
Lens cap
Rubber foot
Lamp d oor
Lamp module
Focus ring
Top case Elevator shaft
Leveling foot
Speaker Speaker grill
Keypad ECA Key set LED cover
Ballast/power
supply ECA
Controller ECA
I/O EMI shieldChassis
I/O ECA
Ground spring
Retainer studs
Ballast/power
supply insulator
Zoom ring
Front bezel
Inner grill
Color wheel shield
Optical engine
Bottom EMI shield
Elevator sprin gElevator actuator
80mm fanLamphouse
60mm fan
Bottom case
X1 Service Guide 5
Remove and Replace the Ballast/Power Supply ECA
The ballast/power supply ECA (520-0114-xx) fastens to the chassis. It converts 100-240 VAC supply
voltage to various low voltage DC levels required internally by the projector. The power supply directly
interfaces with the ballast to control lamp strike and operation. The ballast steps up voltage from the
power supply to ignite the lamp module. The ballast/power supply ECA also interfaces with the controller
ECA to provide DC power and exchange control signals.
Audio amplification and takes place on the ballast/power supply ECA.
Fuses on the ballast/power supply ECA protect against internal shorts or supply surges. The fuses are
not available as FRU parts as a blown fuse usually indicates circuit damage and the need for ECA
replacement.
DANGER Do not attempt to measure the output voltage from the ballast when the lamp strikes. High
voltage produced by the ballast to strike the lamp can ruin test instruments as well as cause
personal injury.
1. Remove the following items:
Lamp module (page 42)
Focus ring (page 30)
Zoom ring (page 30)
Front bezel (page 32)
Rear bezel (page 49)
Top case (page 52)
2. Detach the lamp cable connector from the side of the lamphouse. Squeeze the two tabs on the
side of the connector and slide it rearward through the retainer on the lamphouse.
X1 Service Guide 6
3. Unplug the power supply/controller ECA cable from the ballast/power supply ECA
4. Remove the M4x6 Phillips screw that fastens the ground terminal to the chassis.
X1 Service Guide 7
5. Remove the seven M3x12 Plastite Phillips screws that fasten the ballast/power supply ECA to the
chassis.
6. Squeeze the tabs on each of the two retainer studs that secure the ballast/power supply ECA to
the chassis. Then lift the ECA away from the chassis.
X1 Service Guide 8
Assembly Notes
♦ Ensure that the two retainer studs on the chassis engage the slots in the ballast/power supply ECA.
Press down on the ECA to lock the retainers into the slots.
♦ Tighten the seven M3x12 Plastite Phillips screws securely. Do not overtighten the screws.
♦ Connect the ground terminal to the chassis. Tighten the M4x6 Phillips screw securely.
♦ Connect the power supply/controller ECA cable to CN651 on the ballast/power supply ECA.
♦ Insert the lamp cable connector into the slot on the side of the lamphouse. Ensure that the slot for the
connector lock faces outward.
X1 Service Guide 9
Remove and Replace the Bottom EMI Shield
The bottom EMI shield (330-0965-xx) lies in the bottom case. It provides ground continuity between the
optical engine and the chassis.
1. Remove the following items:
Lamp module (page 42)
Focus ring (page 30)
Zoom ring (page 30)
Front bezel (page 32)
Rear bezel (page 49)
Top case (page 52)
Ballast/power supply ECA (page 6)
Chassis (page 12)
Controller ECA (page 19)
Color wheel shield (page 17)
Optical engine (page 24)
2. Lift the bottom EMI shield away from the bottom case.
X1 Service Guide 10
Assembly Notes
♦ Make sure the shield isn't bent and that the fingers on the shield will contact the bottom housing on
the optical engine when it's replaced.
♦ Position the bottom EMI shield between the guide tabs on the bottom case. Then press the shield into
position to secure it in the bottom case.
X1 Service Guide 11
Remove and Replace the Chassis
The metal chassis (330-0963-xx) provides the necessary rigidity for the projector’s internal components
without adding much overall weight. The ballast/power supply ECA fastens to the chassis. The ground
spring (321-0218-xx) attaches to the chassis and provides ground continuity to the optical engine.
The ballast/power supply insulator (329-0433-xx) also fastens to the chassis. It provides electrical
insulation between the chassis and components on the ECA. Two retainer studs (340-1115-xx) fasten
the insulator to the chassis.
A new chassis does not include the ground spring, ballast/power supply insulator, or retainer studs.
If you're removing the chassis to access other FRUs in the projector, you don't need to remove the
ground spring or ballast/power supply insulator.
Remove the Chassis and Ground Spring
1. Remove the following items:
Lamp module (page 42)
Focus ring (page 30)
Zoom ring (page 30)
Front bezel (page 32)
Rear bezel (page 49)
Top case (page 52)
Ballast/power supply ECA (page 6)
X1 Service Guide 12
2. Remove the seven M3x10 Plastite Phillips screws that fasten the chassis to the bottom case. You
need to lift the ballast/power supply insulator to reach the two screws near the center of the
chassis.
3. Remove the four #4-40 jack screws that fasten the chassis around the 15-pin D-sub connectors
on the I/O panel.
X1 Service Guide 13
4. Lift the chassis near the rear of the projector, then slide the chassis rearward to disengage the
ground spring from the bottom side of the DMD heat shield on the optical engine.
5. Lift the chassis away from the projector.
6. If you need to remove the ground spring, lift the ballast/power supply insulator and remove the
M3x8 Plastite Phillips screw that fastens the ground spring to the chassis.
Assembly Notes
♦ Ensure that the ground spring is in proper position on the chassis to provide ground continuity to the
optical engine.
♦ Place the chassis into the projector, then slide the chassis forward to engage the ground spring
against the bottom side of the DMD heat shield on the optical engine.
♦ Press down on the chassis to position it over the two 15-pin D-sub connectors on the I/O panel.
Replace the four jack screws and torque them to 2 in-lbs (.226 Nm).
♦ Replace and tighten the seven M3x10 Plastite Phillips screws securely. Do not overtighten the
screws.
X1 Service Guide 14
Remove the Ballast/Power Supply Insulator
1. Place the chassis upside down on the work surface.
2. Squeeze the tabs on each of the two retainer studs that secure the ballast/power supply insulator
to the chassis. Remove the studs from the chassis.
3. Turn the chassis over. Then lift the insulator away from the chassis.
Assembly Notes
♦ Place the triangular hole in the ballast/power supply insulator over the mounting tab on the chassis.
Then lay the insulator flat against the chassis.
X1 Service Guide 15
♦ Insert the two retainer studs into the chassis slots. Then place the four tabs on the insulator into the
corresponding slots on the chassis.
X1 Service Guide 16
Remove and Replace the Color Wheel Shield
The color wheel shield (330-0968-xx) fastens to the lamphouse and the optical engine. The shield
provides protection to the fragile color wheel and bracing for the lamphouse which is otherwise open to
the optical engine.
1. Remove the following items:
Lamp module (page 42)
Focus ring (page 30)
Zoom ring (page 30)
Front bezel (page 32)
Rear bezel (page 49)
Top case (page 52)
2. Remove the two M3x10 Plastite Phillips screws that fasten the color wheel shield to the top of
the lamphouse and the optical engine.
X1 Service Guide 17
3. Carefully lift the color wheel shield straight upward and out of the projector.
CAUTION The shield is very close to the color wheel. Don't allow the shield to scrape the color wheel
and break or damage it.
Assembly Notes
♦ Be careful as you replace the color wheel shield. Don't allow it to contact the color wheel.
♦ Make sure that the holes in the color wheel shield align properly with the two pins on the lamphouse.
♦ Replace and tighten the two M3x10 Plastite Phillips screws securely. Do not overtighten the screws.
X1 Service Guide 18
Remove and Replace the Controller ECA
The controller ECA (510-1773-xx) mounts beneath the metal chassis and ballast/power supply ECA and
behind the optical engine. It fastens to the bottom case with seven screws and connects to the DMD ECA
through two connectors at the front side of the controller.
A new controller ECA includes the keypad and ballast/power supply cables. These cables
permanently connect to the controller ECA. Do not attempt to remove them.
WARNING Be sure to take proper ESD precautions while working near the controller ECA. It can be
easily damaged by static electricity. ECAs damaged by static electricity require replacement.
1. Remove the following items:
Lamp module (page 42)
Focus ring (page 30)
Zoom ring (page 30)
Front bezel (page 32)
Rear bezel (page 49)
Top case (page 52)
Ballast/power supply ECA (page 6)
Chassis (page 12)
2. Unplug the safety switch cable, the two fan cables, the color wheel ribbon cable, and the
photodiode cable from the controller ECA.
X1 Service Guide 19
3. Remove the three M3x10 Plastite Phillips screws that fasten the controller ECA to the bottom
case.
4. Lift the rear of the controller ECA away from the bottom case. Then gently pull the controller
rearward to separate the two connectors at the DMD ECA.
5. Lift the controller ECA away from the projector.
Store the controller ECA in a static-free container while it is removed from the projector.
X1 Service Guide 20
Assembly Notes
♦ Ensure that the cables from the 60mm and 80mm fans route through the retainers in the bottom case.
♦ Place the controller ECA into the projector, then slide it forward to engage the two connectors at the
DMD ECA.
♦ Make sure that the holes in the controller ECA align properly with the two pins on the bottom case.
Gently press down on the controller ECA to ensure that it is in proper position over the pins on the
bottom case.
♦ Connect the following cables to the controller ECA:
- Safety switch cable to CN708
- Photodiode cable to CN300
- Color wheel cable to CN301
- 60mm fan cable to CN704
- 80mm fan cable to CN705
♦ Replace and tighten the three M3x10 Plastite Phillips screws securely. Do not overtighten the screws.
X1 Service Guide 21
Remove and Replace the Elevator
The elevator is comprised of the elevator spring (321-0107-xx), elevator actuator (340-1119-xx) and
elevator shaft (340-1120-xx). The elevator shaft includes a molded foot. The actuator allows the shaft to
extend or retract and adjust the level of the projected image. The elevator housing is molded into the
bottom case. Except for the housing, each part can be replaced separately.
Remove the Elevator Shaft
1. Remove the following items:
Lamp module (page 42)
Focus ring (page 30)
Zoom ring (page 30)
Front bezel (page 32)
Rear bezel (page 22)
Top case (page 52)
2. Fully extend the elevator shaft. Then use a small flat-blade screwdriver to gently depress the stop
on the elevator shaft. This allows the elevator shaft to pass through the housing and out of the
bottom case.
3. Depress the elevator actuator as you pull the elevator shaft out from the bottom side of the
projector.
Assembly Note
♦ Make sure that the grooves on the elevator shaft face the lamphouse. Then depress the elevator
actuator and replace the elevator shaft in the bottom case.
X1 Service Guide 22
Remove the Elevator Actuator and Spring
1. Remove the elevator shaft, then remove the:
Ballast/power supply ECA (page 6)
Chassis (page 12)
Controller ECA (page 19)
Color wheel shield (page 17)
Optical engine (page 24)
2. Gently slide the elevator actuator out of the bottom case.
3. Slide the elevator spring off of the end of the actuator.
Assembly Note
♦ Replace the elevator spring on the end of the actuator. Then replace the elevator actuator in the
bottom case.
X1 Service Guide 23
Remove and Replace the Optical Engine
The optical engine (505-1506-xx) fastens to the bottom case. It produces the projected image by
directing focused light from the lamp module through the color wheel and onto the Digital Micromirror
Device (DMD). The optical engine contains a formatter ECA that processes the image signal from the
controller ECA before the the signal is delivered to the DMD.
It also comprises other elements in the light path, including the:
♦ Light tunnel
♦ Photodiode
♦ Projection lens
CAUTION The color wheel is unprotected on the side of the optical engine. Avoid touching the color
wheel. The edge of the glass wheel is sharp and can cause personal injury. Touching the color
wheel can break it or leave smudges that degrade the image.
1. Remove the following items:
Lamp module (page 42)
Focus ring (page 6)
Zoom ring (page 30)
Front bezel (page 32)
Rear bezel (page 49)
Top case (page 52)
Ballast/power supply ECA (page 6)
Chassis (page 12)
Controller ECA (page 19)
Color wheel shield (page 17)
X1 Service Guide 24
2. Remove the two M3x10 Plastite Phillips screws that fasten the optical engine to the bottom case.
3. Fully extend the elevator shaft to minimize its interference as you remove the optical engine.
4. Grasp the optical engine around the body behind the lens barrel. Carefully lift it up and forward.
The photodiode and color wheel ribbon cables pass through a retainer guide beneath the
lamphouse. As you lift the optical engine, gently pull these cables through the retainer guide and
out from beneath the lamphouse.
CAUTION Avoid touching or damaging the color wheel.
5. Lift the optical engine away from the projector.
6. Place the engine on a soft, static-free surface or in an ESD-protected container.
X1 Service Guide 25
Assembly Notes
♦ Fully extend the elevator shaft to minimize its interference as you replace the optical engine.
♦ As you lower the optical engine into the projector, route the photodiode and color wheel ribbon cables
through the retainer guide beneath the lamphouse.
♦ Replace and tighten the two M3x10 Plastite Phillips screws securely. Do not overtighten the screws.
X1 Service Guide 26
Remove and Replace the Cooling Fans
Two fans provide all the cooling air necessary for the projector. The 80mm fan (526-0152-xx) provides
primary cooling for the lamp module and lamphouse. The 60mm fan (526-0153-xx) cools the color wheel
and optical engine. Both fans draw cool air across the electronic components in the projector and exhaust
heated air through the front bezel. The fans fasten to the rear side of the lamphouse.
1. Remove the following items:
Lamp module (page 42)
Focus ring (page 30)
Zoom ring (page 30)
Front bezel (page 32)
Rear bezel (page 49)
Top case (page 52)
Ballast/power supply ECA (page 6)
Chassis (page 12)
Controller ECA (page 19)
Color wheel shield (page 17)
Lamphouse (page 45)
Removing the 60mm Fan
1. Remove the two M3x25 Plastite Phillips screws that fasten the fan to the lamphouse. Then
remove the fan cables from the retainer guide on the lamphouse.
2. Lift the fan away from the lamphouse.
X1 Service Guide 27
Assembly Notes
♦ Position the fan against the lamphouse with fan label facing the lamphouse and the cable recess at
the left lower side. The cables should exit the fan at the recess on the side opposite the label.
♦ Replace and tighten the two M3x25 Plastite Phillips screws. Do not overtighten the screws.
♦ Make sure that the cables are clear of the fan blades.
Removing the 80mm Fan
1. Remove the two M3x30 Plastite Phillips screws that fasten the fan to the lamphouse.
2. Lift the fan away from the lamphouse.
X1 Service Guide 28
Assembly Notes
♦ Position the fan against the lamphouse with fan label facing the lamphouse and the cable recess at
the bottom right side. The cables should exit the fan at the recess on the side opposite the label.
♦ Replace and tighten the two M3x30 Plastite Phillips screws. Do not overtighten the screws.
♦ Make sure that the cables are clear of the fan blades.
X1 Service Guide 29
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