MRS
™
MAXIMUM RADIATING SURFACE
FLAT-PANEL TRANSDUCER
THE CHALLENGE
The requirements for designing and building loudspeakers are dramatically
different from what they were even a decade ago and present several new
challenges, both technical and aesthetic.The days of monolithic loudspeakers
requiring a large percentage of a room’s floor space are gone.Today’s customers
are demanding architecturally friendly designs that will blend with and even
isappear into their homes. However, at the same time, the loudspeakers are being
d
asked to do more and more. Today, a speaker system is not only expected to play
usic from a CD, but also is typically used for movies,TV and video games.
m
Customers also want to connect their portable music devices such as the iPod
to play through their home loudspeakers. This produces an interesting conundrum
in the marketplace. Consumers are demanding that their loudspeakers do more –
nd often appreciate improved performance – but, on the other hand, want them
a
o only minimally intrude into their living spaces.
t
The challenge for Infinity is to introduce attractive loudspeakers that easily blend
into a wide range of home décors while not compromising Infinity’s hallmark
sonic performance in any way. The Infinity Cascade
result of this unique challenge. Each Cascade model is designed to be slim and
legant, while delivering superlative sonic performance.
e
™
series is the first, beautiful
®
aluminum coil etched on its surface, suspended between sets of powerful samarium
cobalt magnets.As electrical current flows through the coil, the induced magnetic
field interacts with the stationary magnetic field created by the magnets.This
auses the diaphragm to move and energize the air around it.The essential
c
feature of Infinity’s EMI tweeter (EMIT
flat radiating diaphragm is uniformly driven across its surface. This causes all
points on the diaphragm surface to vibrate in phase, thus reducing the propensity
f the diaphragm to exhibit resonances or breakup modes.
o
EMI devices are able to meet the “thin”goal but fall short when held to the
“no compromise in sonic performance”goal.Although innovative at one time,
MI transducers have some performance limitations.They are inherently
E
inefficient devices and are incapable of making the mechanical excursions
necessary to reproduce lower frequencies with adequate acoustic output and
low distortion. EMI devices also suffer from having coils with low thermal mass,
aking them prone to thermal-induced compression and failure.
m
MERGING CONVENTIONAL-CONE AND EMI TECHNOLOGIES
Since EMI devices meet our “thin”goal and conventional-cone transducers meet
our “performance”goal, the natural question was how we could combine the two
echnologies in order to achieve both goals.
t
The most logical approach was to combine the flat diaphragm aspect of the
EMI transducers with a variation on conventional loudspeaker motor technology.
eplacing the more familiar cone-shaped diaphragm with a flat diaphragm
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reduces the depth of the device. However, using conventional motor technology
has allowed us to overcome the mechanical excursion and thermal limitations
inherent in the EMI device.
™
) and EMI midrange (EMIM™) was that a
Once again, Infinity
is changing the shape
of sound by applying
innovative
technology
in loudspeakers
that deliver superb
performance from
™
The result is the patent-pending Maximum Radiating Surface
transducer, which offers the strengths of both technologies with the weakness
of neither. Our engineers were able to combine the two technologies and add
™
a few more to truly optimize the performance of the new device.
(MRS™) flat-panel
attractive, slender
and striking
designs.
THE TECHNOLOGY
Typically, new technical developments have influenced the final visual design
wly developed driver was 6" in depth,
if a ne
,
xample
or e
F
of a loudspeaker
the enclosure was designed around the driver’s requirements. We employed
a slightly differ
the thinnest possible dr
our engineering team began development of a radical new transducer design
that would be far thinner than pr
mance
or
perf
• Very thin form factor
• Flat br
• Unifor
• Delivery of high output levels with a minimum of breakup and power compression
.
ent approach. Knowing that any future designs would require
k with slimmer and mor
s to wor
er
v
i
evious designs and would also offer improved
The key requirements of this driver were…
.
oadband frequency response
m dispersion,
both on- and off-axis
e compact enclosures,
DEVELOPING THE MAXIMUM RADIATING SURFACE™(MRS™)
T
LA
-PANEL TRANSDUCER
F
CONVENTIONAL-CONE TRANSDUCERS
We began by examining the advantages as well as the disadvantages of
conventional-cone transducers. Conventional-cone drivers use the force from
a tubular voice coil immersed in a static radial magnetic field to energize a coneshaped diaphragm.The static magnetic field is maintained by a magnetic loop
driven by permanent magnets. As current from the amplifier flows through the voice
coil wire, a magnetic field that interacts with the static magnetic field is generated,
causing a mechanical force along the axis of the voice coil. The direction of current
ough the coil deter
low thr
f
entional-cone tr
v
Con
a good reason for this.
drivers is a fairly well-established process, allowing loudspeaker designers to
e specified performance goals in a reasonable amount of time and at a
v
achie
easonable cost.
r
mance standar
or
perf
surround, as well as the stacking of the motor components, causes this type of
ice to f
v
de
ELECTROMAGNETIC INDUCTION TRANSDUCERS
xt, we revisited Infinity’s vintage electromagnetic induction (EMI) transducers.
Ne
his driver design utilized a thin, rectangular sheet of plastic with a flat,
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Con
all shor
mines the dir
ansducers have been around for a long time and there’s
he design and manuf
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entional-cone tr
v
ed.
equir
ds r
t of the depth requirements.
ection of the mechanical force.
e of conventional-cone-type
actur
ansducer
Howe
s can certainly meet the high
er, the height of the cone diaphragm and
v
ABOUT
There is no question that there were many factors that influenced the decision to
pursue a flat radiating diaphragm for our new transducer. But, again, the primary
antage of the flat diaphragm is that it allows us to reduce the overall depth
v
ad
and mounting requirements of the transducer relative to a comparably performing
conventional-cone driver, with respect to radiating surface area.
BETTER-SOUNDING
A further advantage to using a flat-panel diaphragm is that its rectangular shape
allows us to maximize the useful sound-radiating area on the front of the speaker
losur
enc
mounted on them are circular.This leaves a lot of “wasted,”or dormant, space on
the baffle which, while contributing to how big and boxy the speaker looks in your
room, actually does very little to contribute useful sound. Maximizing the ratio of
radiating surface area to baffle area allows higher levels of sonic performance
from enclosures that do not dominate your room.
MRS™FLAT-PANEL DRIVER
TTRACTIVE, TOO
A
MORE
AND
e.While most loudspeaker baffles are basically rectangular, the radiators
HE
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250 Crossways Park Drive, Woodbury, NY 11797 USA • 516.674.4INF (4463)
ax 516.682.3523 • www
F
All rights reserved. Printed 7/05 Part No.MRSWHTPAPER7/05
inity and CMMD ar
Inf
EMIT and EMIM are trademarks,of Harman International Industries, Incorporated.
iPod is a registered trademark of Apple Computer, Inc.
edited and digitally pr
Designed,
Woodbury,NY.
inity continually strives to update and improve existing products, as well as create new ones.
Inf
T
he specifications and construction details herein are therefore subject to change without notice.
.infinitysystems.com
ed tr
egister
e r
oduced by Har
© 2005 Harman International Industries, Incorporated.
Maximum Radiating Surface (MRS),
ademar
and Cascade
,
ks
man Consumer Gr
,
keting & Design Center
oup Mar
,
MRS™DRIVER CONVENTIONAL-CONE DRIVER
INFINITY MRS
™
COMPETITOR
VOICE COIL SURFACE AREA
SURFACE AREA (SQUARE INCHES)
10
8
6
4
2
0
27%
INFINITY MRS
FLAT-PANEL TRANSDUCER
CONVENTIONAL CONE
STEEL RAIL
VOICE COIL
NEODYMIUM MAGNET
asted Baffle Area
W
Useful Sound-Radiating Surface
CONTROLLED DIRECTIVITY
As with nearly all decisions related to loudspeaker design, each design choice
made for one parameter may influence other parameters. While choosing a
diaphragm shape that makes the speaker system’s appearance more aesthetically
leasing is a good thing, it will often have consequences related to how the
p
speaker sounds.The shape of a loudspeaker cone or diaphragm is a major factor
in defining the directional characteristics of a transducer. Putting a physics
lecture aside, it can be simply stated that in most cases, at a given operating
requency, a smaller diaphragm will have a wider radiating pattern than a larger
f
diaphragm.This is one of the reasons why high-quality loudspeakers use multiple
drivers (woofers, midranges and tweeters).A large-diameter woofer would not
be suitable for mid- or high-frequency use, due to its propensity to become too
directional at these frequencies.
™
The aspect ratio of the Infinity MRS
small with respect to width and larger with respect to height. While having the
same radiating surface area of a round 6-1/2" woofer, the MRS driver has a
horizontal radiating pattern, similar to a 3-1/2" midrange.This contributes a very
wide and smooth radiating pattern in the horizontal plane, providing exceptional
imaging and soundstage presentation to listeners throughout the room.The height
of the flat-panel transducer tends to project a narrow vertical radiating pattern
into the listening room, which reduces the detrimental effects of floor and ceiling
reflections.The result is exceptional imaging and soundstage presentation across
a large listening area, from a compact loudspeaker.
THE DIAPHRA
Optimizing the parameters of a flat-panel diaphragm in a loudspeaker presents
quite an engineering challenge. Conventional-cone-shaped loudspeaker
diaphragms are typically energized by the force generated by a cylindrical
voice coil interacting with a static magnetic field. The voice coil is constrained
around its perimeter by a corrugated diaphragm (spider) which limits its axial
movement at the extremes, and also ensures that the coil stays well centered
in the magnetic gap. Mechanical force generated by the coil is applied to the
apex of the cone.
T
he f
while the other end interacts with the restoring force provided by the surround.
Interaction with the sur
cone toward the voice coil.
will be some mechanical standing waves or interference pattern distributed along
the w
the speaker.
anomalies which act to color the sound of a loudspeaker.
GM MATERIAL
orce from the voice coil alternately pushes and pulls one end of the cone,
ound can cause r
r
he net eff
T
alls of the cone.
T
These in turn produce unwanted acoustical anomalies from
ect is called
his eff
flat-panel diaphragm makes the diaphragm
eflected waves to travel back down the
ect of the
“cone br
eakup” and causes frequency response
<10%
“outgoing”
and “incoming” waves
CMMD cones consist of a stiff aluminum core, deep-anodized on both sides
(alumina) for increased strength and rigidity. Naturally, no “real world”material
as zero mass or infinite stiffness, but by optimizing the tradeoff between
h
diaphragm thickness (mass) and strength through strategic use of ribbing and
gussets along the diaphragm surface, our engineers were able to achieve the
best balance of electro-acoustic efficiency and reliability.The stiffness in this
arrangement is so high that it pushes the lowest frequency breakup mode outside
f the flat-panel transducer’s region of operation, thereby making it inaudible.
o
SHAPE MATTERS
Aside from providing directivity and baffle size advantages, the shape and size of
he diaphragm used in the flat-panel transducers help to reduce cone breakup or
t
flexing. Reduced cone breakup results in a driver with significantly lower distortion.
The shape of the venerable “cone” transducer results in a certain amount of
stiffness.The shallower a cone-shaped diaphragm is, the more likely its walls will
lex and bend when force is applied to its apex.This is readily demonstrated by
f
using the tip of your finger to push the center of a sheet of paper. Compare this
to pushing at the apex of the same sheet of paper rolled like a cone.This would
indicate that the use of a flat diaphragm could be problematic. The solution was to
increase the area of contact between the edge of the voice coil and the radiating
agm.This was done by adopting a variation on conventional loudspeaker
diaphr
motor design to energize our new flat diaphragm. Our engineers utilized two
large, elliptically shaped voice coils to uniformly couple and distribute motor
force to the surface of the new flat diaphragm. Distributing the mechanical
driving force over a larger area over the diaphragm produces a more uniform
application of motor force across the surface of the diaphragm and greatly aids
in overcoming the inertial effects of the distributed mass of the diaphragm.
To further decrease the likelihood of diaphragm breakup, gussets and raised
ribs were added to the diaphragm. The ribs increase stiffness along the length
from which they are drawn. They further help to distribute and decouple energy
from the voice coils on the rear of the diaphragm.The gussets reinforce the
edge along the outer perimeter of the cone to the point at which the surround
is attached. Both the ribs and the gussets are placed along the height of the
diaphragm at non-harmonically related distances, in order to distribute the
effects of any flexural tendencies to different frequencies, rather than one.
The net result is that the diaphragm moves very nearly like an ideal pistonic
radiator, with all points moving together and in phase.
CORRECT TIME ALIGNMENT
er so that
v
Another method used to combat cone br
it is “uniformly driven,”meaning the panel receives the electrical signal across
.
its entire r
adiating surf
ace
eakup is to engineer the dr
i
Differences in path length related to cone geometry (between signals arriving
from the center and outer edges of the cone) cause a “smearing” of the arrivals
in the time domain (see plot).
This can be seen by noting the width of the impulse response. Note that the flat-
anel diaphragm results in a more concentrated pocket of arrivals compared to
p
that of a cone diaphragm.This helps the Infinity MRS transducer deliver exceptional resolution and detail when compared to conventional transducer systems.
USPENDING THE DIAPHRAGM
S
While developing our low-profile transducer, our transducer engineers needed to
think beyond the traditional geometries that have existed between the cone, spider
and surround.
An examination of a force diagram for conventional-cone/spider/surround
geometry shows that the location of the interface between the outer edge of the
cone and the surround, in relation to the point of application of force from the
voice coil, acts as a ‘fulcrum’ to amplify differential force distributions resulting
from small differences in mass distribution. This instability can cause the cone to
rock back and forth when it moves. This phenomenon resembles a cork riding on a
series of waves in a pond. Ultimately, this can cause the voice coil to scrape the
top plate and buzz. Given that typical production tolerances in materials, as well
as the manufacturing process, contribute to small differences in the distribution
of mass around the moving assembly, this can present audible problems.
Infinity engineers recognized and designed a means (patent pending) to minimize
. By moving the interface between the cone and surround into the same plane
this
as the driving force from the voice coil, the mechanical instability – as well as the
cone’s tendency to rock – is minimized.
This new innovation is so effective that Infinity’s MRS flat-panel transducer
does not need the conventional spider to keep the voice coil centered in the
gap.The same-plane surround limits excursion at the extremes, as well as
keeping the cone and coils well centered at all times.
THE MO
Our primary design goals placed two primary constraints on the choice of motor for
the MRS f
ibutor to the depth of the transducer
contr
of producing relatively high mechanical excursion with minimal distortion and
thermal compression.
ASSEMBL
TOR
lat-panel transducer. First, the motor structure could not be a significant
Y
Second, the motor needed to be capable
.
THE ELLIPTICAL VOICE COIL
The use of elliptically shaped voice coils allows for maximum contact area
between the coils and the diaphragm, as well as placing more wire in the static
agnetic field.
m
As a point of comparison, a typical system using a 6-1/2" woofer might have a
1-1/2"-diameter cylindrical voice coil with 4-11/16 linear inches of voice coil
dge contacting the cone.The unique, elliptically shaped voice coils used in each
e
Infinity flat-panel transducer have a voice coil edge-to-diaphragm contact length
of nearly 30 linear inches – more than 6x that of a typical cone transducer. The
combination of greatly improved diaphragm-to-motor coupling and use of our
atented CMMD diaphragm ensures that the Infinity MRS driver functions more like
p
a true flat piston.This results in crystal-clear sound and resonance-free operation
throughout the operational range.
The advantages offered by our dual elliptical voice coils go beyond the diaphragm
to include motor coupling.The dual elliptical design provides a greatly increased
coil surface area over conventional designs. It is important to note that the
surface area of a transducer’s voice coil is directly related to how much electrical
power can be dissipated. When power is applied to a transducer voice coil, heat
is generated. Most consumer loudspeakers operate with electrical-to-acoustic
efficiencies of less than 5%.This means that for every 100 watts of electrical
power your amplifier produces, your speakers will dissipate 95 watts as heat.
As a voice coil’s temperature increases, thermal compression sets in. As a result,
the dynamic range capability of a speaker system is dramatically reduced.
he MRS design yields 9 squar
T
1-1/2 square inches in a conv
surface area and helping to keep the coil cooler at a given operational level.The
esult is impro
r
than what is found in tr
and movie soundtracks with more clarity and dynamics, as well as less distortion.
ved transient response and dramatically less thermal compression
e inches of v
entional dr
aditional designs
oice coil surf
allowing a large power-dissipating
,
er
v
i
t,
In shor
.
ace area, as opposed to
the MRS driver reproduces music
Selection of an appr
surround interface is the first step to controlling the unwanted “breakup”problem.
The theoretically ideal choice for a diaphragm would be a material that possesses
o mass and infinite stiffness. Zero mass would allow the highest electro-
er
z
acoustic efficiency (the most sound out of your speaker for each watt of amplifier
power) and infinite stiffness would prohibit cone breakup. These considerations
made Infinity’s patented Ceramic Metal Matrix Diaphragm (CMMD
natural choice f
iate diaphr
opr
lat-panel diaphr
or our f
gm material and optimizing the diaphragm/
a
®
) material a
agm.
A transducer diaphragm where all points move together and in phase results
“time domain smear”
in less
when compared to conventional-cone transducers.
as a natural choice for the magnet structure. A neodymium-based
ymium w
Neod
motor structure offers high magnetic energy in a compact, lightweight package.
Neodymium is also inherently magnetically shielded and does not require
additional bucking magnets or shielding cans in order to be safely used near
a video monitor.
The rectangular neodymium slugs are located along the inside of the top edge
of low-carbon steel
frame.The combination of this motor geometry, neodymium magnets and lowcarbon steel rails results in very high magnetic circuit efficiency. Furthermore,
the o
verall height of the magnetic circuit is minimized and is engineered to fit
within the str
“U-channel”
ucture of the transducer frame.
rails mounted vertically within the transducer’s
TS
RESUL
A comparison of cross sections of an MRS flat-panel transducer and a conventionalcone transducer, with similar radiating area, is shown below.The reduced depth
of the Inf
Goal number one (“thin”) has been achiev
driver in visually striking loudspeaker designs. Most important, measurements and
listening evaluations confirm that all the sonic goals have been met, resulting in
unsurpassed sonic perf
inity MRS tr
ansducer relative to a conventional device is clearly shown.
his allows the use of the MRS
ed.T
.
mance
or