Infiniti I30 2001 Maintenance Manual

Page 1
MAINTENANCE
GI
CONTENTS
PRECAUTIONS ...............................................................2
Precautions for Supplemental Restraint System (SRS) AIR BAGand SEAT BELT
PRE-TENSIONER......................................................2
PREPARATION ...............................................................3
Commercial Service Tool.............................................3
GENERAL MAINTENANCE............................................4
PERIODIC MAINTENANCE ............................................6
Schedule 1...................................................................7
EMISSION CONTROL SYSTEM MAINTENANCE CHASSIS AND BODY MAINTENANCE
Schedule 2...................................................................9
EMISSION CONTROL SYSTEM MAINTENANCE CHASSIS AND BODY MAINTENANCE
RECOMMENDED FLUIDS AND LUBRICANTS...........11
Fluids and Lubricants ................................................11
SAE Viscosity Number ..............................................11
GASOLINE ENGINE OIL
Anti-freeze Coolant Mixture Ratio .............................12
ENGINE MAINTENANCE..............................................13
Changing Engine Coolant..........................................14
- DRAINING ENGINE COOLANT -
- REFILLING ENGINE COOLANT -
- FLUSHING COOLING SYSTEM -
Changing Air Cleaner Filter .......................................17
VISCOUS PAPER TYPE
..........................................11
...........................................17
........................8
......................10
............................14
...........................15
............................16
.........7
.........9
SECTION
Changing Spark Plugs...............................................18
Checking EVAP Vapor Lines.....................................20
CHASSIS AND BODY MAINTENANCE.......................21
Checking Exhaust System.........................................21
Balancing Wheels (Bonding Weight Type)................22
REMOVAL WHEEL BALANCE ADJUSTMENT
Tire Rotation..............................................................24
Checking Brake Fluid Level and Leaks.....................24
Checking Brake Lines and Cables............................24
ROTOR CALIPER PAD
Checking Steering Gear and Linkage.......................25
STEERING GEAR STEERING LINKAGE
Checking Power Steering Fluid and Lines................25
Lubricating Locks, Hinges and Hood Latches...........26
Checking Seat Belts, Buckles, Retractors,
Anchors and Adjusters...............................................26
SERVICE DATA AND SPECIFICATIONS (SDS).........27
BELT DEFLECTION AND TENSION SPARK PLUG
Chassis and Body Maintenance................................27
WHEEL BALANCE
...............................................................22
...................................................................24
.................................................................25
........................................................................25
..........................................................27
MA
............................22
....................................................25
...............................................25
..........................27
...................................................27
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Page 2

PRECAUTIONS

Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELTPRE-TENSIONER” used along with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. The SRS system composition which is available to INFINITI I30 is as follows (The composition var­ies according to optional equipment.):
I For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer­ing wheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt pre-tensioners, a diagnosis sensor unit, crash zone sensor, warning lamp, wiring harness and spiral cable.
I For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front seat), satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
I To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per­formed by an authorized INFINITI dealer.
I Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the RS section.
I Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified with yellow harness connector (and with yellow harness protector or yellow insulation tape before the harness connectors).
NHMA0034
MA-2
Page 3

PREPARATION

Special Service Tool

Special Service Tool
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number (Kent-Moore No.) Tool name
KV10115801 (J38956) Oil filter cap wrench
Description
Removing oil filter
a: 64.3 mm (2.531 in)
NT375

Commercial Service Tool

Tool name (Kent-Moore No.)
Belt tension gauge (BT3373-F)
Description
Checking drive belt tension
AMA126
NHMA0002
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NHMA0003
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MA-3
Page 4
NHMA0004

GENERAL MAINTENANCE

General maintenance includes those items which should be checked during the normal day-to-day operation of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform checks and inspections themselves or have their INFINITI dealers do them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
Item Reference page Tires Check the pressure with a gauge periodically when at a service station,
including the spare, and adjust to the specified pressure if necessary. Check carefully for damage, cuts or excessive wear.
Wheel nuts When checking the tires, make sure no nuts are missing, and check for any
loose nuts. Tighten if necessary.
Tire rotation Tires should be rotated every 12,000 km (7,500 miles). MA-24 Wheel alignment and
balance
Windshield wiper blades
Doors and engine hood
Lamps Make sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
If the vehicle pulls to either side while driving on a straight and level road, or if you detect uneven or abnormal tire wear, there may be a need for wheel alignment. If the steering wheel or seat vibrates at normal highway speeds, wheel balancing may be needed.
Check for cracks or wear if they do not wipe properly.
Check that all doors and the engine hood operate smoothly as well as the trunk lid and back hatch. Also make sure that all latches lock securely. Lubri­cate if necessary. Make sure that the secondary latch keeps the hood from opening when the primary latch is released. When driving in areas using road salt or other corrosive materials, check lubrication frequently.
other lamps are all operating properly and installed securely. Also check headlamp aim.
SU-7, “Preliminary
MA-22,
Inspection”
MA-26
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the vehicle, etc.
Item Reference page
Warning lamps and chimes
Windshield wiper and washer
Windshield defroster Check that the air comes out of the defroster outlets properly and in suffi-
Steering wheel Check that it has the specified play. Be sure to check for changes in the
Seats Check seat position controls such as seat adjusters, seatback recliner, etc. to
Seat belts Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters
Accelerator pedal Check the pedal for smooth operation and make sure the pedal does not
Brakes Check that the brake does not pull the vehicle to one side when applied.
Make sure that all warning lamps and chimes are operating properly.
Check that the wipers and washer operate properly and that the wipers do not streak.
cient quantity when operating the heater or air conditioner.
steering condition, such as excessive play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)
make sure they operate smoothly and that all latches lock securely in every position. Check that the head restrains move up and down smoothly and that the locks (if equipped) hold securely in all latched positions. Check that the latches lock securely for folding-down rear seatbacks.
and retractors) operate properly and smoothly and are installed securely. Check the belt webbing for cuts, fraying, wear or damage.
catch or require uneven effort. Keep the floor mats away from the pedal.
RS-9, “Seat Belt
MA-26
Inspection”
MA-4
Page 5
GENERAL MAINTENANCE
Item Reference page
Brake pedal and booster
Parking brake Check that the lever has the proper travel and make sure that the vehicle is
Automatic transaxle “Park” mechanism
Check the pedal for smooth operation and make sure it has the proper dis­tance under it when depressed fully. Check the brake booster function. Be sure to keep floor mats away from the pedal.
held securely on a fairly steep hill when only the parking brake is applied. Check that the lock release button on the selector lever operates properly
and smoothly. On a fairly steep hill check that the vehicle is held securely with the selector lever in the “P” position without applying any brakes.
BR-13, “Brake Pedal
and Bracket” and
BR-21, “Brake Booster”
BR-37, “Parking Brake
Control”
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).
Item Reference page
Windshield washer fluid
Engine coolant level Check the coolant level when the engine is cold. MA-15 Radiator and hoses Check the front of the radiator and clean off any dirt, insects, leaves, etc.,
Brake fluid level Make sure that the brake fluid level is between the “MAX” and “MIN” lines on
Battery Check the fluid level in each cell. It should be between the “MAX” and “MIN”
Check that there is adequate fluid in the tank.
that may have accumulated. Make sure the hoses have no cracks, deformation, deterioration or loose connections.
the reservoir.
lines.
MA-24
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Engine drive belts Make sure that no belt is frayed, worn, cracked or oily. MA-13 Engine oil level Check the level on the dipstick after parking the vehicle on a level spot and
turning off the engine.
Power steering fluid level and lines
Automatic transaxle fluid level
Exhaust system Make sure there are no loose supports, cracks or holes. If the sound of the
Underbody The underbody is frequently exposed to corrosive substances such as those
Fluid leaks Check under the vehicle for fuel, oil, water or other fluid leaks after the
Check the level on the dipstick with the engine off. Check the lines for improper attachment, leaks, cracks, etc.
Check the level on the dipstick after putting the selector lever in “P” with the engine idling.
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate the trouble and correct it.
used on icy roads or to control dust. It is very important to remove these substances, otherwise rust will form on the floor pan, frame, fuel lines and around the exhaust system. At the end of winter, the underbody should be thoroughly flushed with plain water, being careful to clean those areas where mud and dirt can easily accumulate.
vehicle has been parked for a while. Water dripping from the air conditioner after use is normal. If you should notice any leaks or gasoline fumes are evident, check for the cause and correct it immediately.
MA-17
MA-25
MA-21
MA-21
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MA-5
Page 6
NHMA0005

PERIODIC MAINTENANCE

Two different maintenance schedules are provided, and should be used, depending upon the conditions in which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic
maintenance at the same mileage/time intervals.
Schedule 1
Schedule 2
Follow Periodic Maintenance Schedule 1 if the driving habits frequently include one or more of the following driving conditions:
I Repeated short trips of less than 5 miles (8 km). I Repeated short trips of less than 10 miles (16 km) with outside tempera-
tures remaining below freezing.
I Operating in hot weather in stop-and-go “rush hour” traffic. I Extensive idling and/or low speed driving for long distances, such as
police, taxi or door-to-door delivery use.
I Driving in dusty conditions. I Driving on rough, muddy, or salt spread roads. I Towing a trailer, using a camper or a car-top carrier.
Follow Periodic Maintenance Schedule 2 if none of driving conditions shown in Schedule 1 apply to the driving habits.
Emission Control System Maintenance
Chassis and Body Maintenance
Emission Control System Maintenance
Chassis and Body Maintenance
MA-7
MA-8
MA-9
MA-10
MA-6
Page 7
PERIODIC MAINTENANCE

Schedule 1

Schedule 1

EMISSION CONTROL SYSTEM MAINTENANCE

or
- Page
60
56.3
52.5
48.8 45
41.3
37.5
33.8
- Content Title
(96)
(90)
(84)
(78)
(72)
(66)
(60)
(54)
48
45
42
39
36
33
30
27
Reference Section
NHMA0005S01
NHMA0005S0101
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Clearance”
EM-51, “Valve
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Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
30
(48)
(42)
26.3
(36)
22.5
(30)
18.8 15
(24)
(18)
11.3
7.5
(12) (6)
3.8
(km x 1,000)
Miles x 1,000
24
21
18
15
12 9
6
3
Months
SU
BR
Replace every 105,000 miles (169,000 km). MA-18
ST
RS
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RRRRRRRRRRRRRRRR MA-18
HA
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MAINTENANCE OPERATION MAINTENANCE INTERVAL
Perform at number of miles, kilome-
ters or months, whichever comes
first.
Drive belts NOTE (1) I* MA-13
Air cleaner filter NOTE (2) [R] [R] MA-17
EVAP vapor lines I* I* MA-20
Fuel lines I* I* MA-16
Fuel filter NOTE (3)
Engine coolant NOTE (4) R* MA-15
Engine oil RRRRRRRRRRRRRRRR MA-17
Engine oil filter (Use part No. 15208-
31U00 or equivalent.)
Spark plugs (PLATINUM-TIPPED
type)
Intake & exhaust valve clearance* NOTE (5)
MA-7
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, refer to FE section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the
emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.
Page 8
Schedule 1 (Cont’d)
PERIODIC MAINTENANCE

CHASSIS AND BODY MAINTENANCE

Abbreviations: R = Replace, I = Inspect. Correct or replace if necessary.
or
- Page
Section
Reference
60
(96)
(90)
56.3
(84)
52.5
(78)
48.8 45
(72)
(66)
41.3
(60)
37.5
(54)
33.8 30
(48)
- Content Title
48
45
42
39
36
33
30
27
24
MA-25
NOTE (3)
SHAFT”
AX-4, “DRIVE
nance Items”
RS-19, “Mainte-
tion Air Filter”
HA-123, “Ventila-
CHECK”
EL-297, “ASCD
ACTUATOR/PUMP
NHMA0005S0102
(42)
26.3
(36)
22.5
(30)
18.8 15
(24)
(18)
11.3
7.5
(12) (6)
3.8
(km x 1,000)
Miles x 1,000
21
18
15
12 9
6
3
Months
IIIIIIII
NOTE (2)
Tire rotation NOTE (4) MA-4
Front drive shaft boots IIIIIIII
Exhaust system IIIIIIIIMA-21
Supplemental air bag system and
supplemental side air bag systems
Brake lines & cables IIIIMA-24
Brake pads & rotors IIIIIIIIMA-24
Automatic transaxle fluid NOTE (1) IIIIMA-21
Steering gear & linkage, axle & sus-
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Perform at number of miles, kilome-
ters or months, whichever comes
first.
pension parts
Ventilation air filter IRIRIRIR
ASCD vacuum hoses IIII
NOTE:
(1) If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles (48,000 km) or 24 months.
(2) Inspect the supplemental air bag systems 10 years after the date of manufacture noted on the FMVSS certification label.
(3) Refer to SU-6, “Front Suspention Parts”, SU-19, “Rear Suspention Parts”, AX-3, “Front Axle Parts” and AX-18, “Rear Axle Parts”.
(4) Refer to “Tire rotation” under the “General maintenance” heading earlier in this section.
MA-8
Page 9
PERIODIC MAINTENANCE

Schedule 2

Schedule 2

EMISSION CONTROL SYSTEM MAINTENANCE

or
- Page
60
52.5
45
37.5
- Content Title
(96)
(84)
(72)
(60)
48
42
36
30
Reference Section
ance”
EM-51, “Valve Clear-
NHMA0005S02
NHMA0005S0201
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Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
30
(48)
(36)
22.5
15
(24)
7.5
(12)
(km x 1,000)
Miles x 1,000
24
18
12
6
Months
RRRRRRRR MA-18
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MAINTENANCE OPERATION MAINTENANCE INTERVAL
Perform at number of miles, kilometers
or months, whichever comes first.
Drive belts NOTE (1) I* MA-13
Air cleaner filter [R] [R] MA-17
EVAP vapor lines I* I* MA-20
Fuel lines I* I* MA-16
Fuel filter NOTE (2)
Engine coolant NOTE (3) R* MA-15
Engine oil RRRRRRRR MA-17
Engine oil filter (Use part No. 15208-
31U00 or equivalent.)
Spark plugs (PLATINUM-TIPPED type) Replace every 105,000 miles (169,000 km). MA-18
MA-9
Intake & exhaust valve clearance* NOTE (4)
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months.
(2) Maintenance-free item. For service procedures, refer to FE section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the
emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.
Page 10
Schedule 2 (Cont’d)
PERIODIC MAINTENANCE

CHASSIS AND BODY MAINTENANCE

- Page
Reference Section
60
52.5
45
37.5
or
- Content Title
(96)
(84)
(72)
(60)
48
42
36
30
MA-25
NOTE (2)
Filter”
Items”
RS-19, “Maintenance
HA-123, “Ventilation Air
CHECK”
EL-297, “ASCD
ACTUATOR/PUMP
NHMA0005S0202
Abbreviations: R = Replace, I = Inspect. Correct or replace if necessary.
30
(48)
(36)
22.5
15
(24)
7.5
(12)
(km x 1,000)
Miles x 1,000
24
18
12
6
Months
II
NOTE (1)
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Perform at number of miles, kilometers
or months, whichever comes first.
Brake lines & cables IIIIMA-24
Brake pads & rotors IIIIMA-24
Automatic transaxle fluid IIIIMA-21
Steering gear & linkage, axle & suspen-
sion parts
Tire rotation NOTE (3) MA-4
Front drive shaft boots IIIIAX-4, “Drive Shaft”
Exhaust system I I MA-21
Supplemental air bag system and
supplemental side iar bag systems
Ventilation air filter RRRR
ASCD vacuum hoses IIII
NOTE:
(1) Inspect the supplemental air bag systems 10 years after the date of manufacture noted on the FMVSS certification label.
(2) Refer to SU-6, “Front Suspention Parts”, SU-19, “Rear Suspension Parts”, AX-3, “Front Axle Parts” and AX-18, “Rear Axle Parts”.
(3) Refer to “Tire rotation” under the “General maintenance” heading earlier in this section.
MA-10
Page 11

RECOMMENDED FLUIDS AND LUBRICANTS

NHMA0006

Fluids and Lubricants

Fluids and Lubricants
Capacity (Approximate)
US measure Imp measure Liter
With oil filter
Engine oil Drain and refill
Dry engine (engine overhaul) 5-1/8 qt 4-1/4 qt 4.8
Cooling system
Automatic tran­saxle fluid
Power steering fluid Genuine NISSAN PSF II or equivalent*4
Brake fluid
Multi-purpose grease NLGI No. 2 (Lithium soap base)
*1: For further details, see “SAE Viscosity Number”. *2: Dexron
ership for more information regarding suitable fluids, including recommended brand(s) of Dexron sion Fluid.
*3: Available in mainland U.S.A. through your INFINITI dealer. *4: Genuine Nissan PSF, Canada NISSAN Automatic Transmission Fluid, Dexron
TM
change Without oil filter
change
With reservoir 8-1/8 qt 6-3/4 qt 7.7 Reservoir 3/4 qt 5/8 qt 0.7
RE4F04B/ RE4F04W
III/MerconTMor equivalent may also be used. Outside the continental United States and Alaska contact an INFINITI deal-
4-1/4 qt 3-1/2 qt 4.0
3-7/8 qt 3-1/4 qt 3.7
10 qt 8-1/4 qt 9.4
TM
III/MerconTM, or equivalent ATF may also be used.
Recommended Fluids/Lubricants
I API Certification Mark*1 I API grade SG/SH, Energy Conserving I &
II or API grade SJ, Energy Conserving*1
I ILSAC grade GF-I & GF-II*1
Genuine Nissan Anti-freeze coolant or equivalent
Nissan Matic “D” (Continental U.S. and Alaska) or Canada NISSAN Automatic Trans­mission Fluid*2
Genuine Nissan Brake Fluid*3 or equivalent DOT 3 (US FMVSS No. 116)
TM
III/MerconTMAutomatic Transmis-
NHMA0006S01
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SAE Viscosity Number

GASOLINE ENGINE OIL

NHMA0006S02
NHMA0006S0203
SAE 5W-30 viscosity oil is preferred for all temperatures. SAE 10W-30 and 10W-40 viscosity oil may be used if the ambient tem­perature is above −18°C (0°F).
BR
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MMA117AA
MA-11
Page 12
RECOMMENDED FLUIDS AND LUBRICANTS

Anti-freeze Coolant Mixture Ratio

SMA947CA
Anti-freeze Coolant Mixture Ratio
NHMA0006S03
The engine cooling system is filled at the factory with a high-quality, year-round, anti-freeze coolant solution. The anti-freeze solution contains rust and corrosion inhibitors. Therefore, additional cooling system additives are not necessary.
CAUTION:
When adding or replacing coolant, be sure to use only Genu­ine Nissan anti-freeze coolant or equivalent with the proper mixture ratio of 50% anti-freeze and 50% demineralized water/ distilled water. Other types of coolant solutions may damage your cooling system.
MA-12
Page 13

ENGINE MAINTENANCE

Checking Drive Belts

Checking Drive Belts
NHMA0007
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Belt deflection and tension:
With air condi­tioner compres­sor
Alternator
Without air con­ditioner com­pressor
Limit
7 (0.28)
10 (0.39)
1. Inspect belts for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection or tension at a point on the belt midway between pulleys.
I Check belt tension using belt tension gauge (BT 3373-F or
equivalent).
I Inspect drive belt deflection or tension when engine is
cold.
Adjust if belt deflection exceeds the limit or if belt tension is not within specifications.
I Drive belt tension can also be checked at other points on
the belts.
Deflection adjustment
Unit: mm (in)
Used belt
After adjust-
ment
4.2 - 4.6
(0.165 - 0.181)
6.3 - 6.9
(0.248 - 0.272)
New belt
3.7 - 4.1
(0.146 - 0.161)
5.6 - 6.0
(0.220 - 0.236)
Used belt
Limit
294 (30, 66)
294 (30, 66)
Tension adjustment*1
Unit: N (kg, lb)
After adjust-
ment
730 - 818
(74.5 - 83.5,
164 - 184)
730 - 818
(74.5 - 83.5,
164 - 184)
SU
SMA804CB
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New belt
IDX
838 - 926
(85.45 - 94.43,
188.4 - 208.2) 838 - 926
(85.45 - 94.43,
188.4 - 208.2)
MA-13
Page 14
Checking Drive Belts (Cont’d)
ENGINE MAINTENANCE
Deflection adjustment
Unit: mm (in)
Used belt
Limit
Power steering oil pump 11 (0.43)
Applied pushing force 98 N (10 kg, 22 lb)
*1: If the belt tension gauge cannot be installed at check points shown, check drive belt tension at a different location on the belt.
After adjust-
ment
7.3 - 8 (0.287 -
0.315)
New belt
6.5 - 7.2
(0.256 - 0.283)
Limit
196 (20, 44)

Changing Engine Coolant

Tension adjustment*1
Unit: N (kg, lb)
Used belt
After adjust-
ment
495 - 583
(50.5 - 59.5,
111 - 131)
New belt
603 - 691
(61.5 - 70.5,
136 - 155)
NHMA0008
WARNING:
To avoid the danger of being scalded, never change the cool­ant when the engine is hot.
SMA032D
SMA033D
— DRAINING ENGINE COOLANT —
NHMA0008S01
1. Set air conditioning system as follows to prevent coolant from remaining in the system.
a. Turn ignition switch ON and set temperature controller to maxi-
mum hot position.
b. Wait 10 seconds before turning ignition switch OFF.
2. Open radiator drain plug at the bottom of radiator, and remove radiator filler cap.
3. Remove reservoir tank, drain coolant, then clean reservoir tank.
I Be careful not to allow coolant to contact drive belts.
MA-14
Page 15
ENGINE MAINTENANCE
4. Remove drain plugs on both sides of cylinder block and air relief plug.
5. Check drained coolant for contaminants such as rust, corro­sion or discoloration. If contaminated flush engine cooling system, refer to “FLUSHING COOLING SYSTEM”, MA-16.
SMA034D
Changing Engine Coolant (Cont’d)
GI
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SMA953CA
— REFILLING ENGINE COOLANT —
1. Install reservoir tank, and radiator drain plug.
2. Close and tighten cylinder block drain plugs securely.
I Apply sealant to the thread of cylinder block drain plugs.
: 60 - 66 N·m (6.1 - 6.7 kg-m, 44 - 48 ft-lb) Left side : 18 - 22 N·m (1.8 - 2.2 kg-m, 13 - 16 ft-lb) Right side
3. Fill radiator slowly with coolant until coolant spills from the air relief plug, then install air relief plug.
Air relief plug:
: 6.9 - 7.8 N·m (0.7 - 0.8 kg-m, 61 - 69 in-lb)
I Use genuine Nissan anti-freeze coolant or equivalent
mixed with water (distilled or demineralized).
NHMA0008S02
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MA-15
Page 16
Changing Engine Coolant (Cont’d)
ENGINE MAINTENANCE
Refer to “RECOMMENDED FLUIDS AND LUBRICANTS”, MA-11.
Engine coolant capacity (With reservoir tank):
7.7(8-1/8 US qt, 6-3/4 Imp qt)
Reservoir tank capacity:
0.7(3/4 US qt, 5/8 Imp qt)
I Pour coolant through coolant filler neck slowly to allow air
in system to escape.
4. Fill radiator and reservoir tank to specified level.
SMA182B
SMA412B
5. Warm up engine to normal operating temperature without radiator cap installed.
I If coolant overflows radiator filler hole, install filler cap.
6. Run engine at 2,500 rpm for 10 seconds and return to idle speed with radiator cap installed.
I Repeat two or three times.
Watch coolant temperature gauge so as not to overheat the engine.
7. Stop engine and cool it down.
I Cool down using a fan to reduce the time. I If necessary, refill radiator up to filler neck with coolant.
8. Refill reservoir tank to MAX level line with coolant.
9. Repeat steps 5 through 8 two or more times with radiator cap installed until coolant level no longer drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of coolant flow while running engine from idle up to 3,000 rpm with heater tempera­ture controller set at several positions between COOL and WARM.
I Sound may be noticeable at heater water cock.
12. If sound is heard, bleed air from cooling system by repeating steps 5 through 8 until coolant level no longer drops
I Clean excess coolant from engine.
SMA803A
— FLUSHING COOLING SYSTEM —
NHMA0008S03
1. Open air relief plug.
2. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and reservoir tank with water and reinstall radiator cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water.
7. Repeat steps 1 through 6 until clear water begins to drain from radiator.

Checking Fuel Lines

NHMA0009
Inspect fuel lines and tank for improper attachment, leaks, cracks, damage, loose connections, chafing or deterioration. If necessary, repair or replace faulty parts.
MA-16
Page 17
ENGINE MAINTENANCE
CAUTION:
Tighten high-pressure rubber hose clamp so that clamp end is 3 mm (0.12 in) from hose end. Tightening torque specifications are the same for all rubber hose clamps. Ensure that screw does not contact adjacent parts.
MMA104A
Checking Fuel Lines (Cont’d)
GI
EM
SMA037D
SMA038D

Changing Air Cleaner Filter

VISCOUS PAPER TYPE

The viscous paper type filter does not need cleaning.

Changing Engine Oil

WARNING:
I Be careful not to burn yourself, as the engine oil is hot. I Prolonged and repeated contact with used engine oil may
cause skin cancer; try to avoid direct skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
1. Warm up engine, and check for oil leakage from engine com­ponents.
2. Stop engine and wait more than 10 minutes.
3. Remove drain plug and oil filler cap.
4. Drain oil and refill with new engine oil.
Oil specification and viscosity:
I API Certification Mark I API grade SG/SH, Energy ConservingI&IIorAPIgrade
SJ, Energy Conserving
I ILSAC grade GF-I & GF-II I Refer to “RECOMMENDED FLUIDS AND LUBRICANTS”,
MA-11.
Oil capacity (Approximate):
Unit: liter (US qt, Imp qt)
With oil filter change 4.0 (4-1/4, 3-1/2)
Drain and refill
Without oil filter change
3.7 (3-7/8, 3-1/4)
NHMA0011
NHMA0011S01
NHMA0012
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Dry engine (engine overhaul) 4.8 (5-1/8, 4-1/4)
CAUTION:
I Be sure to clean drain plug and install with new washer.
Oil pan drain plug:
: 29 - 39 N·m (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
MA-17
Page 18
Changing Engine Oil (Cont’d)
ENGINE MAINTENANCE
I The refill capacity depends on the oil temperature and
drain time. Use these specifications for reference only. Always use the dipstick to determine when the proper amount of oil is in the engine.
I Never pull out level gauge while filling engine oil.
5. Warm up engine and check area around drain plug and oil fil­ter for oil leakage.
6. Stop engine and wait more than 10 minutes.
7. Check oil level.
SMA954C
SMA039D
SMA010

Changing Oil Filter

NHMA0013
1. The oil filter is a small full-flow cartridge type and is provided with a relief valve.
Refer to LC-7, “Oil Filter”.
2. Remove oil filter with Tool or suitable tool.
WARNING:
Be careful not to burn yourself, as the engine and the engine oil are hot.
3. Clean oil filter mounting surface on cylinder block. Coat rubber seal of new oil filter with engine oil.
4. Screw in the oil filter until a slight resistance is felt, then tighten additionally 2/3 turn.
5. Add engine oil.
Oil filter:
: 14.7 - 20.5 N·m (1.5 - 2.1 kg-m, 11 - 15 ft-lb)
Refer to “Changing Engine Oil”, MA-17.
SMA229B
SMA040D

Changing Spark Plugs

NHMA0014
1. Remove left side rocker cover ornament.
2. Disconnect ignition coil harness connectors.
3. Loosen ignition coil fixing bolts and pull out coil from intake manifold connector.
MA-18
Page 19
ENGINE MAINTENANCE
Changing Spark Plugs (Cont’d)
4. Remove spark plugs with suitable spark plug wrench.
Spark plug (Platinum-tipped type):
Make NGK Standard type PFR5G-11 Hot type PFR4G-11 Cold type PFR6G-11
GI
SEM294A
Use standard type spark plug for normal condition.
The hot type spark plug is suitable when fouling may occur with the standard type spark plug such as:
I frequent engine starts I low ambient temperatures
The cold type spark plug is suitable when spark knock may occur with the standard type spark plug such as:
I extended highway driving I frequent high engine revolution
Gap (Nominal): 1.1 mm (0.043 in)
: 20 - 29 N·m (2.0 - 3.0 kg-m, 14 - 22 ft-lb)
I Do not use a wire brush for cleaning. I If plug tip is covered with carbon, spark plug cleaner may
be used.
Cleaner air pressure:
Less than 588 kPa (6 kg/cm
Cleaning time:
Less than 20 seconds
2
, 85 psi)
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SMA773C
SMA806C
I Checking and adjusting plug gap is not required.
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MA-19
Page 20

Checking EVAP Vapor Lines

ENGINE MAINTENANCE
SMA041D
Checking EVAP Vapor Lines
NHMA0015
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections, chafing and deteriora­tion.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-32, “Evaporative Emission System”.
MA-20
Page 21

CHASSIS AND BODY MAINTENANCE

Checking Exhaust System

SMA211A
SMA053D
SMA051D
Checking Exhaust System
Check exhaust pipes, muffler and mounting for improper attachment, leaks, cracks, damage, chafing or deterioration.

Checking A/T Fluid

1. Warm up engine.
2. Check for fluid leakage.
3. Before driving, fluid level can be checked at fluid temperatures of 30 to 50°C (86 to 122°F) using “COLD” range on A/T fluid level gauge.
a. Park vehicle on level surface and set parking brake. b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check fluid level with engine idling. d. Remove A/T fluid level gauge and wipe clean with lint-free
paper.
e. Re-insert A/T fluid level gauge into charging pipe as far as it
will go.
f. Remove A/T fluid level gauge and note reading. If reading is
at low side of range, add fluid to the charging pipe.
Do not overfill.
4. Drive vehicle for approximately 5 minutes in urban areas.
5. Re-check fluid level at fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T fluid level gauge.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using a stopper attached.
NHMA0016
NHMA0020
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SMA853B
6. Check fluid condition.
I If fluid is very dark or smells burned, refer to AT section for
checking operation of A/T. Flush cooling system after repair of A/T.
I If A/T fluid contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent and compressed air after repair of A/T.Refer to LC-17, “Radia­tor”.
MA-21
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Page 22

Changing A/T Fluid

CHASSIS AND BODY MAINTENANCE
SMA052D
Changing A/T Fluid
NHMA0021
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid from drain plug and refill with new A/T fluid. Always refill same volume with drained fluid.
Fluid grade:
Nissan Matic “D” (Continental U.S. and Alaska) or Canada NISSAN Automatic Transmission Fluid
Refer to “RECOMMENDED FLUIDS AND LUBRICANTS”, MA-11.
Fluid capacity (With torque converter):
RE4F04B/RE4F04W
9.4(10 US qt, 8-1/4 Imp qt)
Drain plug:
: 29 - 39 N·m (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
4. Run engine at idle speed for five minutes.
5. Check fluid level and condition. Refer to “Checking A/T Fluid”. If fluid is still dirty, repeat step 2. through 5.

Balancing Wheels (Bonding Weight Type)

REMOVAL

NHMA0022
NHMA0022S01
1. Remove inner and outer balance weights from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal pro­cedures.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel.
CAUTION:
I Be careful not to scratch the road wheel during removal. I After removing double-faced adhesive tape, wipe clean
traces of releasing agent from the road wheel.

WHEEL BALANCE ADJUSTMENT

NHMA0022S02
I If a tire balance machine has adhesion balance weight mode
settings and drive-in weight mode setting, select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the wheel balancer indicator, multiply outer unbalance value by 1.6 to determine balance weight that should be used. Select the outer balance weight with a value closest to the calculated value above and install it to the designated outer position of, or at the designated angle in relation to the road wheel.
CAUTION:
I Do not install the inner balance weight before installing
the outer balance weight.
I Before installing the balance weight, be sure to clean the
mating surface of the road wheel.
MA-22
Page 23
CHASSIS AND BODY MAINTENANCE
Balancing Wheels (Bonding Weight Type) (Cont’d)
Indicated unbalance value × 1.6 = balance weight to be installed Calculation example: 23 g (0.81 oz) × 1.6 = 38.33 g (1.35 oz) = 40 g (1.41 oz) bal­ance weight (closer to calculated balance weight value) Note that balance weight value must be closer to the calcu­lated balance weight value. Example:
37.4 = 35 g (1.23 oz)
37.5 = 40 g (1.41 oz)
SMA054D
a. Install balance weight in the position shown in the figure at left. b. When installing balance weight to road wheels, set it into the
grooved area on the inner wall of the road wheel as shown in the figure at left so that the balance weight center is aligned with the wheel balancer indication position (angle).
CAUTION:
I Always use genuine Nissan adhesion balance weights. I Balance weights are unreusable; always replace with new
ones.
I Do not install more than three sheets of balance weight.
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SMA055D
SMA056D
c. If calculated balance weight value exceeds 50 g (1.76 oz),
install two balance weight sheets in line with each other (as shown in the figure at left).
CAUTION:
Do not install one balance weight sheet on top of another.
3. Start wheel balancer again.
4. Install drive-in balance weight on inner side of road wheel in the wheel balancer indication position (angle).
CAUTION:
Do not install more than two balance weights.
5. Start wheel balancer. Make sure that inner and outer residual unbalance values are 10 g (0.35 oz) each or below.
I If either residual unbalance value exceeds 10 g (0.35 oz),
repeat installation procedures.
Wheel balance (Maximum allowable unbalance):
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Maximum allowable unbalance
MA-23
Dynamic (At rim flange) 10 g (0.35 oz) (one side) Static 20 g (0.71 oz)
Page 24

Tire Rotation

CHASSIS AND BODY MAINTENANCE
SMA829C
Tire Rotation
NHMA0023
Do not include the T-type spare tire when rotating the tires.
Wheel nuts:
: 98 - 118 N·m (10.0 - 12.0 kg-m, 72 - 87 ft-lb)

Checking Brake Fluid Level and Leaks

NHMA0024
If fluid level is extremely low, check brake system for leaks.

Checking Brake Lines and Cables

NHMA0025
Check brake fluid lines and parking brake cables for improper attachment, leaks, chafing, abrasions, deterioration, etc.
SBR389C
SMA260A

Checking Disc Brake

ROTOR

Check condition and thickness.
Unit: mm (in)
Front Rear Brake model CLZ25VC CL9HB Standard thickness 26 (1.02) 9 (0.35) Maximum runout 0.07 (0.0028) 0.07 (0.0028) Minimum thickness
(Wear limit)
24.0 (0.945) 8.0 (0.315)
NHMA0026
NHMA0026S01
MA-24
Page 25
CHASSIS AND BODY MAINTENANCE
Checking Disc Brake (Cont’d)
SMA922A
SMA847B

CALIPER

NHMA0026S02
Check for leakage.
PAD
NHMA0026S03
Check for wear or damage.
Unit: mm (in) Brake model CLZ25VC CL9HB Standard thickness 11 (0.43) 10 (0.39) Minimum thickness
(Wear limit)

Checking Steering Gear and Linkage

STEERING GEAR

2.0 (0.079) 1.5 (0.059)
NHMA0027
NHMA0027S01
I Check gear housing and boots for looseness, damage and
grease leakage.
I Check connection with steering column for looseness.

STEERING LINKAGE

NHMA0027S02
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.
GI
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SMA654C
SST850C
SST851C

Checking Power Steering Fluid and Lines

NHMA0028
Check fluid level in reservoir tank with engine off. Use “HOT” range at fluid temperatures of 50 to 80°C(122 to 176°F) or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:
I Do not overfill. I Recommended fluid is Genuine NISSAN PSF II or equiva-
lent. Refer to “RECOMMENDED FLUIDS AND LUBRICANTS”, MA-11.
I Check lines for improper attachment, leaks, cracks, damage,
loose connections, chafing and deterioration.
I Check rack boots for accumulation of power steering fluid.
RS
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MA-25
Page 26
CHASSIS AND BODY MAINTENANCE

Lubricating Locks, Hinges and Hood Latches

Lubricating Locks, Hinges and Hood Latches
NHMA0029
SMA081D

Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters

NHMA0030
MA-26
SMA042DA
Page 27

SERVICE DATA AND SPECIFICATIONS (SDS)

Engine Maintenance

Engine Maintenance

BELT DEFLECTION AND TENSION

Deflection adjustment
Unit: mm (in)
Used belt
Limit After adjustment Limit After adjustment
With air conditioner compressor
Alternator
Without air condi­tioner compressor
Power steering oil pump 11 (0.43)
Applied pushing force 98 N (10 kg, 22 lb)
*1: If the belt tension gauge cannot be installed at check points shown, check drive belt tension at a different location on the belt.
7 (0.28)
10 (0.39)
4.2 - 4.6
(0.165 - 0.181)
6.3 - 6.9
(0.248 - 0.272)
7.3-8
(0.287 - 0.315)
New belt
3.7 - 4.1
(0.146 - 0.161)
5.6 - 6.0
(0.220 - 0.236)
6.5 - 7.2
(0.256 - 0.283)
294 (30, 66)
294 (30, 66)
196 (20, 44)
Tension adjustment*1
Unit: N (kg, lb)
Used belt
730 - 818
(74.5 - 83.5,
164 - 184)
730 - 818
(74.5 - 83.5,
164 - 184)
495 - 583
(50.5 - 59.5,
111 - 131)
(85.45 - 94.43,
188.4 - 208.2)
(85.45 - 94.43,
188.4 - 208.2)
NHMA0031
New belt
838 - 926
838 - 926
603 - 691
(61.5 - 70.5,
136 - 155)
GI
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LC
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SPARK PLUG

Platinum tipped type
Make NGK
Standard PFR5G-11 Hot PFR4G-11
Type
Cold PFR6G-11 Plug gap (Nominal) 1.1 mm (0.043 in)

Chassis and Body Maintenance

WHEEL BALANCE

Dynamic (At rim flange) 10 g (0.35 oz) (one side)
Maximum allowable unbalance
Static 20 g (0.71 oz)
NHMA0032
NHMA0033
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MA-27
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Page 28
NOTES
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