Infineon EVAL-M3-IM564 User Manual

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-04 EVAL-M3-IM564 User Manual

EVAL-M3-IM564 User Manual

iMOTION™ Modular Application Design Kit

About this document

Scope and purpose

This user manual provides an overview of the evaluation board EVAL-M3-IM564 including its main features, key data, pin assignments and mechanical dimensions.

EVAL-M3-IM564 is an evaluation board as part of the iMOTION™ modular application design kit. This power board includes a PFC integrated 3-phase CIPOS™ Mini intelligent power module (IPM) for motor drive applications. In combination with the control board equipped with the M3 30-pin interface connector such as EVAL-M3-102T, it features and demonstrates Infineon’s CIPOS™ Mini IPM technology and advanced motion control engine (MCE 2.0) technology for permanent magnet motors drive over the full speed range.

The inverter section has 600 V of voltage and 20 A of current rating, and the PFC section has 600 V of voltage and 20 A of current rating. It is optimized to major home appliances like air conditioners and low power motor dirve applications with high-frequency switching operation of power factor correction.

This evaluation board EVAL-M3-IM564 was developed to support customers during their first steps designing applications with CIPOS™ Mini PFC integrated IPM IM564-X6D/IM564-X6DS and running any permanent magnet motor via sensorless sinusoidal control.

Intended audience

This user manual is intended for all technical specialists who know motor control and high-power electronics converters. The board is intended to be used under laboratory conditions.

Attention: The Evaluation Boards and Reference Boards as well as the information in this document are

solely intended to support designers of applications in evaluating the use of products from Infineon Technologies for their intended applications.

Environmental conditions have been considered in the design of the Evaluation Boards and Reference Boards provided by Infineon Technologies. The design of the Evaluation Boards and Reference Boards has been tested by Infineon Technologies only as described in this document. The design is not qualified in terms of safety requirements, manufacturing and operation over the entire operating temperature range or lifetime.

The Evaluation Boards and Reference Boards provided by Infineon Technologies are subject to functional testing only under typical load conditions. Evaluation Boards and Reference Boards are not subject to the same procedures as regular products regarding returned material analysis (RMA), process change notification (PCN) and product discontinuation (PD).

User Manual Please read the Important Notice and Warnings at the end of this document Revision 1.4

www.infineon.com page 1 of 47 2020-07-16

Evaluation Boards and Reference Boards are not commercialized products, and are solely intended for evaluation and testing purposes. In particular, they shall not be used for reliability testing or production. The Evaluation Boards and Reference Boards may therefore not comply with CE or similar standards (including but not limited to the EMC Directive 2004/EC/108 and the EMC Act) and may not fulfill other requirements of the country in which they are operated by the customer. The customer shall ensure that all Evaluation Boards and

EVAL-M3-IM564 User Manual

iMOTION™ Modular Application Design Kit

About this document

Reference Boards will be handled in a way which is compliant with the relevant requirements and standards of the country in which they are operated.

The Evaluation Boards and Reference Boards as well as the information provided in this document are addressed only to qualified and skilled technical staff, for laboratory usage, and shall be used and managed according to the terms and conditions set forth in this document and in other related documentation supplied with the respective Evaluation Board or Reference Board.

It is the responsibility of the customer’s technical departments to evaluate the suitability of the Evaluation Boards and Reference Boards for the intended application, and to evaluate the completeness and correctness of the information provided in this document with respect to such application.

The customer accepts that the Evaluation Boards and Reference Boards are not intended to be used in life-endangering applications such as medical, nuclear, military, life-critical or other applications, where failure of the Evaluation Boards and Reference Boards, or any results from the use thereof, can reasonably be expected to result in personal injury.

The Evaluation Boards and Reference Boards and any information in this document is provided "as is" and Infineon Technologies disclaims any warranties, express or implied, including but not limited to warranties of non-infringement of third party rights and implied warranties of fitness for any purpose, or for merchantability.

Infineon Technologies shall not be responsible for any damages resulting from the use of the Evaluation Boards and Reference Boards and/or from any information provided in this document. The customer is obliged to defend, indemnify and hold Infineon Technologies harmless from and against any claims or damages arising out of or resulting from any use thereof.

Infineon Technologies reserves the right to modify this document and/or any information provided herein at any time without further notice.

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Introduction

Safety precautions

Please note the following warnings regarding the hazards associated with development systems.

Table 1 Safety precautions

Warning: The DC link potential of this board is up to 400 VDC. When measuring

voltage waveforms by oscilloscope, high voltage differential probes must be used. Failure to do so may result in personal injury or death.

Warning: The evaluation or reference board contains DC bus capacitors which take time to discharge after removal of the main supply. Before working on the drive system, wait five minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death. Darkened display LEDs are not an indication that capacitors have discharged to safe voltage levels.

Warning: The evaluation or reference board is connected to the grid input during testing. Hence, high-voltage differential probes must be used when measuring voltage waveforms by oscilloscope. Failure to do so may result in personal injury or death. Darkened display LEDs are not an indication that capacitors have discharged to safe voltage levels.

Warning: Remove or disconnect power from the drive before you disconnect or reconnect wires, or perform maintenance work. Wait five minutes after removing power to discharge the bus capacitors. Do not attempt to service the drive until the bus capacitors have discharged to zero. Failure to do so may result in personal injury or death.

Caution: The heat sink and device surfaces of the evaluation or reference board may become hot during testing. Hence, necessary precautions are required while handling the board. Failure to comply may cause injury.

Caution: Only personnel familiar with the drive, power electronics and associated machinery should plan, install, commission and subsequently service the system. Failure to comply may result in personal injury and/or equipment damage.

Caution: The evaluation or reference board contains parts and assemblies sensitive to electrostatic discharge (ESD). Electrostatic control precautions are required when installing, testing, servicing or repairing the assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with electrostatic control procedures, refer to the applicable ESD protection handbooks and guidelines.

Caution: A drive that is incorrectly applied or installed can lead to component damage or reduction in product lifetime. Wiring or application errors such as undersizing the motor, supplying an incorrect or inadequate AC supply, or excessive ambient temperatures may result in system malfunction.

Caution: The evaluation or reference board is shipped with packing materials that need to be removed prior to installation. Failure to remove all packing materials that are unnecessary for system installation may result in overheating or abnormal operating conditions.

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Introduction

Table of contents

About this document ....................................................................................................................... 1

Safety precautions .......................................................................................................................... 3

Table of contents ............................................................................................................................ 4

1 Introduction .......................................................................................................................... 5

2 Main features of EVAL-M3-IM564 .............................................................................................. 7

2.1 EVAL-M3- IM564 board specifications ..................................................................................................... 8

2.2 Pin assignment ...................................................................................................................................... 11

3 Getting started with EVAL-M3-IM564 ....................................................................................... 13

3.1 Setting up the system............................................................................................................................ 13

3.2 iMOTION™ development tools and software ....................................................................................... 15

3.2.1 MCEWizard setup overview .............................................................................................................. 15

3.2.2 MCEDesigner setup overview .......................................................................................................... 18

4 Hardware description of EVAL-M3-IM564 ................................................................................. 20

4.1 Boost PFC section using CIPOS™ Mini IPM ........................................................................................... 20

4.1.1 AC voltage sensing and MCEWizard configuration ......................................................................... 20

4.1.2 Hardware modification for AC voltage sensing to work with IRMCF188 ........................................ 21

4.1.3 PFC external current feedback configuration and calculation ...................................................... 22

4.1.4 PFC overcurrent protection circuit and PFC Gatekill configuration .............................................. 23

4.2 Inverter section using CIPOS™ Mini IPM ............................................................................................... 24

4.2.1 DC bus sensing and MCEWizard configuration ............................................................................... 25

4.2.2 Motor external current feedback configuration and calculation ................................................... 26

4.2.3 Inverter overcurrent protection and motor Gatekill configuration ............................................... 27

4.3 Thermistor/NTC characteristics and protection calculation ............................................................... 28

4.3.1 CIPOS™ internal NTC – thermistor characteristics ......................................................................... 28

4.3.2 Overtemperature hardware protection circuit ............................................................................... 30

4.3.3 NTC shutdown value calculation and configuration ...................................................................... 30

4.4 System thermal resistance testing ....................................................................................................... 31

4.4.1 Heatsink thermal resistance ............................................................................................................ 31

4.4.2 System power output capability ..................................................................................................... 32

4.5 Auxiliary power supply .......................................................................................................................... 33

4.6 Schematics for EVAL-M3- IM564 ............................................................................................................ 34

4.7 PCB layout for EVAL-M3- IM564 ............................................................................................................. 36

5 Bill of material ...................................................................................................................... 40

6 Reference ............................................................................................................................. 45

Revision history............................................................................................................................. 46

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Introduction

1 Introduction

The EVAL-M3-IM564 evaluation power board is a part of the iMOTION™ modular application design kit for motor drives (iMOTION™ MADK). In order to run a motor, the matching control board is required to interface this power board.

The MADK platform is intended for use with various power stages and different control boards. These boards can easily be interfaced through the 30-pin iMOTION™ MADK M3 such as EVAL-M3-102T, or the 20-pin iMOTION™ MADK M1 interface connector to control board. This board is equipped with a 30-pin M3 connector and is intended for single-motor control only.

This evaluation board is designed to provide an easy-to-use power stage based on the Infineon's CIPOS™ Mini intelligent power module (IPM). The board is equipped with all assembly groups for sensorless field-oriented control (FOC). It provides a single-phase AC-connector, rectifier, boost PFC and 3-phase output for connecting the motor. The power stage also contains emitter shunts for current sensing and a voltage divider for DC-link voltage measurement.

The EVAL-M3-IM564 evaluation board is available through regular Infineon distribution partners as well as on Infineon's website. The features of this board are described in the main features chapter of this document, whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify the design for production according to their own specific requirements.

Environmental conditions were considered in the design of the EVAL-M3-IM564, but the board is not qualified in terms of safety requirements or manufacturing and operation over the entire operating temperature range or lifetime. The boards provided by Infineon are subject to functional testing only.

The block diagram of the EVAL-M3-IM564 is depicted in Figure 1. This evaluation board includes an EMI filter and soft power-up circuit, 30-pin iMOTION™ MADK-M3 interface connector, auxiliary power supply to provide 15 V and 3.3V, PFC gate drive circuit and the CIPOS™Mini IPM IM564-X6D/IM564-X6DS.

CIPOSTM IPM IM564-X6D Inverter Section

Gate

Driver

Line

Neutral

EMI Filter

& Soft

Power Up

Circuit

CIPOSTM IPM

IM564-X6D

PFC Section

PFC_PWM

VAC+

VAC-

PFC_Shunt+

PFC

Overcurrent

protection

PFC_Shunt-

DCBsense

30 pin iMOTION

PFC

Gatekill

MADK-M3 connector

Power Supply

PWM

15V & 3.3V

15V

PWM

Overcurrent and

Overtemperature

protection

VTH

Itrip

I_Shunt+

I_Shunt-

VFO

HVIC

Figure 1 The block diagram of the EVAL-M3-IM564

The hardware circuit regarding overtemperature and overcurrent protection is also included in this power board. The sense connection to the common emitter shunt resistor is connected to the 30-pin iMOTION™ MADK-M3 interface connector. This power board is compatible with PFC integrated CIPOS™ Mini IPMs that feature 3-phase common emitters and built-in NTC considering motor power rating and IPM’s current rating.

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Introduction

Evaluation boards are not subject to the same procedures as regular products regarding returned material analysis (RMA), process change notification (PCN) and product discontinuation (PD). Evaluation boards are intended to be used under laboratory conditions by technical specialists only.

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Main features of EVAL-M3-IM564

2 Main features of EVAL-M3-IM564

EVAL-M3-IM564 is an evaluation board for motor drive applications with single-phase, integrated PFC and 3phase IPM. Combined in a kit with one of the available MADK control board options, it demonstrates Infineon’s motion control IC and IPM technology for motor drives with single-phase PFC.

Main features of CIPOS™ Mini IPM IM564-X6D/IM564-X6DS include:

• 3 half bridges with TRENCHSTOP™ 20 A/600 V and antiparallel diodes for inverter section

• 20 A/600 V CoolMOS™ power MOSFETs and rapid switching emitter-controlled diodes for PFC section

• Lead-free terminal plating; RoHS compliant

• Very low thermal resistance due to DCB

• Rugged SOI gate driver technology with stability against transient and negative voltage

• Negative potential allowed up to VS =-11 V for single transmission at VBS=15 V

• Integrated bootstrap functionality

• Overcurrent shutdown

• Temperature monitor

• Undervoltage lockout at all channels

• Low side common emitter

• Cross conduction prevention

• All six switches turn off during protection

The evaluation board characteristics include:

• Input voltage 165~265 V

• Maximum 2800 W motor power output

• Power factor correction

• On board EMI filter

• Current sensing with single shunt

• Auxiliary power supply with 15 V, 3.3 V

• Overcurrent protection

• Overtemperature hardware protection

• Sensing of DC-link voltage

• Thermistor output

• Fault diagnostic output

• Measurement test points compatible with standard oscilloscope probes

• PCB is 148 mm × 165 mm and has two layers with 35 μm copper each

• RoHS compliant

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Values

Conditions

Voltage

Recommend

DC bus voltage

Recommend

DC bus voltage

PFC current sensing resistor

10mΩ

RS3

Inverter c

urrent sensing resistor

10mΩ

RS4

Set EVAL

-M3-

102T’s PFCITRIPREF=2.57 V,

Main features of EVAL-M3-IM564

2.1 EVAL-M3- IM564 board specifications

Table 2 depicts the important specifications of the evaluation board EVAL-M3-IM564.

Table 2 EVAL-M3-IM564 board specifications

Parameters

Input

Current

Output

Power(3 phases)

165 - 265 V

13.3 A

rms

lower AC input, less motor power output

input 165 V W, f Motor speed=2500 RPM

10 A

rms

input 220 V W, f Motor speed=2500 RPM

12.7 A

rms

input 220 V W, f Motor speed=2500 RPM

2000 W 165 V

function), f Th=80 °C, Motor speed=2500 RPM

2800 W 220 V

function), f Th=80 °C, Motor speed=2500 RPM

/ comments

(enable PFC function), Pin=2200

=6 kHz, f

PWM

(enable PFC function), Pin=2200

=6 kHz, f

PWM

(enable PFC function), Pin=2800

=6 kHz, f

PWM

≤ input ≤ 265 V

PWM

≤ input ≤ 265 V

PWM

=50 kHz, Ta=25 C, Th=80 °C,

PFC

=50 kHz, Ta=25 C, Th=80 °C,

PFC

=50 kHz, Ta=25 C, Th=80 °C,

PFC

(enable PFC

=6 kHz, f

=50 kHz, Ta=25 C,

PFC

(enable PFC

=50 kHz, Ta=25 C,

PFC

Current per leg

DC Bus Voltage

Switching Frequency

PFC switching frequency f

Inverter switching frequency f

PWM

Current feedback

Protections

PFC

6.6 A

rms

input =220 V p

=2000 W, f

out

(enable PFC function),

=6 kHz, f

PWM

=50 kHz, Ta=25 C,

PFC

Th=80 °C, Motor speed=2500 RPM

8.7 A

rms

input =220 V p

=2800 W, f

out

(enable PFC function),

=6 kHz, f

PWM

=50 kHz, Ta=25 C,

PFC

Th=80 °C, Motor speed=2500 RPM

380 V Enable PFC and for higher input voltage

340 V Enable PFC and for lower input voltage

50 kHz (typ.) For EVAL-M3-IM564 evaluation borad

50 kHz (max.) Limited by controller board EVAL-M3-102T

6 kHz (typ.) For EVAL-M3-IM564 evaluation borad

20 kHz (max.) Limited by controller board EVAL-M3-102T

PFC OCP1

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20 A

peak

that R8=470 ohm, R9=1.65 kohm

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Values

Conditions

Configured by

either

PFC current sensing

Con

figured by MCEWizard only, OPA output

Configured by

changing shunt

resistor

RS4, or

Configured by

changing shunt

resistor

RS4

, or

Temperature trip level

100°CFor controller board EVAL

-M3-

102T

15 V

15 V±5 %, max

.1A

Used for

CIPOS

™

IPM

gate driver

& cooling fan

3.3 V

±2%, max

.20mASu

pplying the 3.3

V to the controller board

Material

FR4, 1.6

thickness, 2

Dimension

148 mm × 165 mm

Ambient temperature

25°CN

Main features of EVAL-M3-IM564

Parameters

PFC OCP2

Inverter OCP1

Inverter OCP2

Inverter OCP3

On board power supply

PCB characteristics

22 A

peak

layers. 35 µm copper thickness

/ comments

resistor RS3, or adapting comparator threshold divider resistor R5/R7 or R4/R8

Max. range peak value is 31 A

peak

(23.8 A

rms)

adapting comparator threshold divider resistor R30/R31 or R19/R29

threshold divider resistor R40/R41, ITRIP positive going threshold is about 525 mV

and protection circuits

System environment

For iMOTION™ IC IMC1xx, there are three types of Gatekill input source (Refer to section 4.2.3, or control board user manual for

details). Please note that if you select comparator for Gatekill input source, the external Gatekill signal will be not used. And the signal I_Shunt will be compared by the internal comparator with the “Gatekill Comparator Reference” value set in MCEWizard only.

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2187 9

1.J1-AC

Input

connector

11.CIPOS

™Mini

IPM

Main features of EVAL-M3-IM564

Figure 2 points out the functional groups on the top side of the EVAL-M3-IM564 evaluation board.

Figure 2 Functional groups of the EVAL-M3-IM564 evaluation board’s top side

2. Relay, NTC and fuse

3. PFC gate drive and PFC overcurrent protection circuits

4. J3 – 30-pin iMOTION™ MADK-M3 interface connector for controller board

5. Current sensing shunt resistor RS3

6. PFC current sensing resistor RS4

7. EMI filter

8. Auxiliary power supply

9. J2 - Motor phase connector

10. PFC inductor

Figure 3 points out the functional groups on the bottom side of the EVAL-M3-IM564 evaluation board.

12. Rectifier bridge D1

Figure 3 Functional groups of the EVAL-M3-IM564 evaluation board’s bottom side

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Main features of EVAL-M3-IM564

2.2 Pin assignment

General information about the connectors of the EVAL-M3-IM564 evaluation board is reported. Table 3 includes the details of the AC input connector J1.

Table 3 J1- AC Line connector

S. No. Pin Details

1 Line AC line input

2 Neutral AC neutral input

3 Earth Earth ground

Table 4 provides the details of the motor side connector J2.

Table 4 J2- Motor side connector

S. No. Pin Details

1 W Connected to motor phase W

2 V Connected to motor phase V

3 U Connected to motor phase U

Table 5 provides the pin assignments of the 30-pin iMOTION™ MADK-M3 interface connector J3. This connector is the interface to the controller board.

Table 5 J3 - iMOTION™ MADK-M3 30-pin interface connector for controller board

Pin Name Pin name connectors

1 PWMUH 3.3 V compatible logic input for high side gate driver-Phase U

2 GND Ground

3 PWMUL 3.3 V compatible logic input for low side gate driver-Phase U

4 GND 4 GND ground

5 PWMVH 3.3 V compatible logic input for high side gate driver-Phase V

6 +3.3 V On board 3.3 V supply

7 PWMVL 3.3 V compatible logic input for low side gate driver-Phase V

8 +3.3 V On board 3.3 V supply

9 PWMWH 3.3 V compatible logic input for high side gate driver-Phase W

10 I_U Positive current sense output

11 PWMWL 3.3 V compatible logic input for low side gate driver-Phase W

12 I_U- Negative current sense output or ground

13 GK Gatekill signal – active low when overcurrent is detected

14 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider

15 VTH Thermistor output

16 I_V Not used

17 I_V- Not used

18 I_W Not used

19 I_W- Not used

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Main features of EVAL-M3-IM564

Pin Name Pin name connectors

20 VCC 15 V power supply

21 PFCG0 3.3 V compatible logic input for PFC gate driver IC

22 GND Ground

23 PFCG1 Not used

24 +3.3 V On board 3.3 V supply

25 PFCGK PFC Gatekill signal – active low when PFC overcurrent is detected

26 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider

27 VAC+ AC voltage sensing positive cycle

28 VAC- AC voltage sensing negative cycle

29 IPFC+ PFC current sensing positive

30 IPFC- PFC current sensing negative

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PC-USB

onnector

AC Power

nput

Motor

hase

utput

PFC

Inductor

Getting started with EVAL-M3-IM564

3 Getting started with EVAL-M3-IM564

In order to run the motor system, a combination of the iMOTION™ MADK power board (EVAL-M3-IM564) and the matching MADK control board is required. The iMOTION™ software tools, MCEDesigner and MCEWizard, are also required in order to initially set up the system, as well as to control and fine-tune the system performance to match users’ exact needs. This chapter provides more details on setting up the system and getting started with the iMOTION™ MADK development platform.

Note: If you are using an EVAL-M3-102T control board, please make the following changes to better

match EVAL-M3-IM564 for OPA’s gain and PFC OCP level.

1. Delete R6 and R10 of EVAL-M3-102T

2. R13 of EVAL-M3-102T from 2 kohm change to 0 ohm

3. R25 of EVAL-M3-102T from 1 kohm change to 0 ohm

4. R8 of EVAL-M3-102T from 24 kohm change to 470 ohm R9 of EVAL-M3-102T from 470 ohm change to 1.65 kohm for PFCTRIPREF

3.1 Setting up the system

After downloading and installing the iMOTION™ PC tools (MCEWizard and MCEDesigner), the following steps need to be taken in order to run the motor. Refer to user manual for iMOTION™ MADK control board such as (EVAL-M3-102T), MCEWizard and MCEDesigner documentation for more information.

Figure 4 shows the system connection using EVAL-M3-IM564 and control board (used control board EVAL-M3102T for example).

Figure 4 System connection example using EVAL-M3-IM564

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1. Connect PC-USB connector on the on-board debugger to the PC via USB cable.

2. Connect EVAL-M3-IM564’s MADK M3 30-pin interface connector (J3) to control board (see Figure 4).

3. Get the latest “IMC102T-F064 MCE Software Package” available on www.infineon.com/imotion-software

website. (Infineon iMOTION™ control IC IMC102T-F064 is used for control board EVAL-M3-102T).

4. Connect motor phase outputs to the motor.

5. Use MCEWizard to enter the motor and evaluation board hardware parameters, and click button “Export to

Designer file (.txt)” to system drive parameters’ file which will be used by MCEDesigner.

6. Connect AC power to power input connector (J1) and power-on system.

7. Open MCEDesigner and open MCEDesigner default configuration file (.irc) for IMC102T devices

(IMC102T_xx.irc) by clicking “File” menu and select “Open” in the pull down list.

8. Import system drive parameters’ file (generated in step 5) into MCEDesigner by clicking “File” > “Import

Drive Parameters.” Select “Update All” radio button.

9. Program the MCE firmware and system parameters into the internal flash memory of iMOTION™ IC by

clicking “Tools > Programmer “in the pull-down menu, and then clicking on the “Program Firmware and Parameter” radio button. See the chapter “MCEDesigner setup overview” in Section 3.2.2 for more details. If the latest version of MCE firmware is already programmed into the IMC102T-F064 IC, then programming firmware can be skipped by selecting “Program Parameters” radio button option. Finally click “Start” button to program firmware and parameters (or parameters only when programming firmware was skipped).

10. Start the motor by clicking the green traffic light button in the control bar.

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Getting started with EVAL-M3-IM564

3.2 iMOTION™ development tools and software

The iMOTION™ development tool installers for MCEDesigner and MCEWizard are available for download via Infineon iMOTION variants are listed there.

The on-board debugger uses the SEGGER J-Link’s driver for UART communication with IMC102T-F064. The JLink driver will be installed during the MCEDesigner installation. In case the driver is not installed properly, please go to SEGGER J-Link website to download and install the latest J-Link “Software and Documentation pack for Windows.”

website (http://www.infineon.com/imotion-software). All the available tools and software

3.2.1 MCEWizard setup overview

After installing the MCEWizard, the shortcut for MCEWizard appears on the Windows desktop. Double-click the shortcut to open the MCEWizard, and configure the parameters for evaluation boards and motor. Figure 5 shows the “Welcome Page” for MCEWizard, where the MADK control board or power board can be selected via the pull-down list. Infineon continues to release new MADK controller and power boards. Therefore, it could happen that some of the newest power boards are not pre-configured in the MCEWizard tool, and cannot be selected via the pull-down menu. In that case, the user should select another power board (as similar as possible) and follow the MCEWizard setup steps by entering the parameter values which are specific to the chosen board. Make sure both “I have modified the circuit board” and “Enable advanced question” checkmarks are selected (or check “Customized Design for Expert User”). Please refer to the user manual of the corresponding power board for additional information.

After selecting the MADK control and power board, start the MCEWizard system setup procedure by clicking the “Next” button in the right bottom corner as shown in Figure 5.

Figure 5 Welcome page of MCEWizard

iMOTION™ MADK system enables users to easily test different combinations of control and power boards with their motors. Users should be familiar with the system level parameters which are related to the motor used.

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Getting started with EVAL-M3-IM564

There are very limited numbers of parameters which are specific to the control board or power board hardware. Table 6 provides the MCEWizard setup overview for hardware related parameters. Similar tables will be available in each control board’s User Manual. Combination of this table and the corresponding table of the control board provides enough information to set up the MADK-based motor drive system in the shortest time.

Table 6 MCEWizard setup overview table

Page Parameter Value Comment

Welcome Page Control Board selecting MADK control board name Or select similar board

(IMC101/102/IMM/IMD)

Options Page Motor 1 Shunt Configuration Single shunt

Question 2 Motor Rated Amps 9 A

rms

GK6081-6AC31-FE

Question 3 Motor Poles 6 GK6081-6AC31-FE

Question 4 Motor Stator Resistance 0.3 ohms/phase GK6081-6AC31-FE

Question 5 Motor Lq Inductance 2 mH GK6081-6AC31-FE

Question 6 Motor Ld Inductance 2 mH GK6081-6AC31-FE

Question 7 Motor Back EMF

32 V (In-rms)/krpm GK6081-6AC31-FE

Constant(Ke)

Question 8 Motor Max RPM 3276 RPM GK6081-6AC31-FE

Question 16 Target DC BUS Voltage

Initialization

360 V For EVAL-M3-102T and

EVAL-M3-IM564 only

Question 24 Controller Supply Voltage 3.3 V For EVAL-M3-102T and

EVAL-M3-IM564 only

Question 46 Max DC Bus Voltage 500 V

Question 50 DC Bus Sensing High Resistor 2000 KΩ Power board’s parts

Question 51 DC Bus Sensing Low Resistor Refer to control board user manual

Control board’s parts

(13.3 kΩ for EVAL-M3-102T default)

Question 72 NTC Over-Temperature

Voltage Threshold

Calculated as the Section 4.3.3 Refer to the control

board user manual

Question 78 Inverter Dead Time ~2 us Depends on IPM

Question 80 GateSense Low-Side Devices High is true

Question 81 GateSense High-Side Devices High is true

Question 83 Current Feedback and

Sample Timing

Question 84 Internal ADC Gain 1 Depends on AD range

Question 93 Overcurrent Trip Level for

Internal GateKill Comparator

Question 107 PFC Topology Boost PFC

Question 104 PFC Inductance 0.519 mH For EVAL-M3-IM564

Question 110 PFC Current Measurement

Input Scaling

Question 114 AC Voltage Sensing High

Resistor

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only

20 A For EVAL-M3-IM564

only

Calculated as the Section 4.1.3

2000 kΩ Power board’s parts

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Page Parameter Value Comment

Question 115 AC Voltage Sensing Low

Resistor

Question 117 PFC Gate Driver Polarity Low

Side

Question 118

After all the MCEWizard questions are answered, the “Verify & Save Page” will be shown as in Figure 6

PFC Current Sample Delay Time

Refer to control board user manual 15 kΩ by default for

EVAL-M3-102T

High is active

0~0.67 us

Depends on SNR & switching noise

Figure 6 Verify and save page for MCEWizard

Click the “Calculate” button and “Export to Designer File (.txt)” button to save the parameter file, which will be used by the MCEDesigner in the next steps.

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Getting started with EVAL-M3-IM564

3.2.2 MCEDesigner setup overview

After installing MCEDesigner installer, there is a shortcut for MCEDesigner on the Windows desktop. Doubleclick the shortcut to open MCEDesigner, and then open “IMC102T_xx.irc” file, and resize the windows for better display, as shown in Figure 7.

Figure 7 MCEDesigner’s main display for IMC102T

To program system-drive parameters into IMC102T-F064, please click the “Tools” menu and select “Programmer” in the pull-down list. The pop-up window “Program IMC controller” will show up as in Figure 8. Click on the “Program Parameters” radio button (this is the default option), and then select the Drive System Parameter file created using MCEWizard by clicking on “Browse.” Finally, click on the “Start” button to program the parameter file into the IMC102T-F064 IC.

Figure 8 “Program IMC controller” pop-up window

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Getting started with EVAL-M3-IM564

After the drive system parameter file has been programmed into the IMC102 controller, and the motor drive system is powered, the MCEDesigner can be used to start/stop the motor, display motor current traces, change the motor speeds, modify drive parameters and carry out many other functions. Please refer to the MCEDesigner documentation for more details.

Note: On-board debugger portion of EVAL-M3-102T is galvanically isolated from the controller portion

and the attached power board. In order to program the parameters or firmware to the IMC102TF064 controller, the 3.3 V DC voltage needs to be supplied to the controller portion of the EVAL-M3102T. This voltage can either be supplied by the power board (MADK power boards are designed to supply the 3.3 V to the control board through M3 connector) or by feeding the 3.3 V DC voltage to the control board through some of the available 3.3 V access/test points if the power board is not attached to the EVAL-M3-102T control board.

To program new firmware and drive system parameters into IMC102T-F064, please click “Tools” menu and select “Programmer” in the pull-down list. The pop-up window “Program IMC controller” will show up as in Figure 9. Click on the “Program Firmware and Parameter” radio button, and select the Drive System Parameter file created using MCEWizard by clicking on the “Browse” button on the row of “Program Parameter File,” and then select the firmware file by clicking on the “Browse” button on the row of “Program Firmware File.” Finally, click on the “Start” button to program the parameter file into the IMC102T-F064 IC.

Figure 9 Program firmware and parameter in “Program IMC Controller” pop-up window

All the latest firmware files for different types of iMOTIONTM control ICs are available for download via the Infineon iMOTION

User Manual 19 of 47 Revision 1.4

website (http://www.infineon.com/imotion-software).

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Hardware description of EVAL-M3-IM564

4 Hardware description of EVAL-M3-IM564

To meet individual customer requirements and make the EVAL-M3-IM564 evaluation board a basis for development or modification, all necessary technical data like schematics, layout and components are included in this chapter.

4.1 Boost PFC section using CIPOS™ Mini IPM

Figure 10 depicts the schematic from the AC input connector J1 to the rectified DC bus voltage DCBUS. This circuitry includes a passive EMI filter consisting of elements X2, Y2 capacitors and common mode inductor, a 25 A/1200 V rectifier bridge D1, a fuse F1 for circuit protection, a PTC resistor PTC1, and a relay RY1 for soft powering up and reducing conduction losses in steady state. The PFC section is implemented using the CIPOS Mini IPM as sketched in Figure 10. The IRS44273L is used to drive MOSFETs for the PFC section.

Figure 10 Schematic for EMI filter and PFC section of the EVAL-M3-IM564 evaluation board

The PFC section of CIPOS™ IPM IM564-X6D/IM564-X6DS contains a CoolMOS™ power MOSFET and a rapidswitching, emitter-controlled diode. Two electrolytic capacitors CE1 and CE2 are used for buffering the rectified DC bus voltage DCBUS.

4.1.1 AC voltage sensing and MCEWizard configuration

AC voltage sensing is by default in front of the D1 rectifier bridge, as shown in Figure 10. To drive the boost PFC circuitry for EVAL-M3-IM564, the default matching MADK control board is EVAL-M3-102T. Figure 11 shows the VAC sensing schematic of the EVAL-M3-102T evaluation board.

AC Voltage Sensing input1

AC Voltage Sensing input2

VAC+

R11

15Kohm 1/10W 1%

VAC-

R16

15Kohm 1/10W 1%

Figure 11 The AC voltage sensing schematic of EVAL-M3-102T

VAC1

C20

4.7nF 10V

VAC2

C22

4.7nF 10V

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Hardware description of EVAL-M3-IM564

The configuration of PFC topology in MCEWizard is shown in Figure 12.

Figure 12 Vac sensing method configuration for EVAL-M3-102T and EVAL-M3-IM564

The high-side resistors R1 and R2 or R9 and R10 for the AC voltage sensing resistor divider on the power board

EVAL-M3-IM564 is 2000 kΩ, and should be configured in MCEWizard as shown in Figure 13. For the low-side

resistor value, please refer to the User Manual of the corresponding control board.

Figure 13 AC voltage sensing configuration in MCEWizard

4.1.2 Hardware modification for AC voltage sensing to work with IRMCF188

As mentioned in the previous setion, AC voltage sensing is by default in front of the D1 rectifier bridge for the EVAL-M3-IM564 power board, as shown in Figure 10. But for the control board EVAL-M3-188 with controller IC IRMCF188, AC voltage sensing should be behind the rectifier bridge D1. To work with control board EVAL-M3-

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elete

VAL-M3-IM564

VAL-M3-102T

Hardware description of EVAL-M3-IM564

188 or IRMCF188, power board EVAL-M3-IM564 should be modified by assembling 1 MΩ AC voltage sensing

resistors R2A and R10A and removing the resistors R2 and R10.

4.1.3 PFC external current feedback configuration and calculation

The PFC shunt resistor RS3 is 5 mΩ for EVAL-M3-IM564. But for control board EVAL-M3-102T, the current input

value is product of the shunt resistance in milliohms and gain of external current sense amplifier as shown in Figure 14.

Figure 14 PFC current shunt feedback and sample timing

Figure 15 depicts PFC current feedback-sensing circuitry on the EVAL-M3-102T evaluation board. Please note that the default external amplification gain is less than 1 for current sense in this evaluation board.

IPFC

R25 change to 0 ohm

Figure 15 The PFC current feedback circuit for EVAL-M3-102T evaluation board



 =



+ 

= 12



Based on this calculation, the PFC current measurement input scaling of EVAL-M3-IM564 is 120 mV/A. Please use the same procedure to calculate the current input for other combinations of MADK boards and enter it into MCEWizard.

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R8 change to 470 ohm

R9change to

1.65 k

ohm

Hardware description of EVAL-M3-IM564

4.1.4 PFC overcurrent protection circuit and PFC Gatekill configuration

OCP1 of PFC protection circuit for EVAL-M3-IM564 as shown in Figure 16, the PFC current-sensing input polarity is non-inverting, so please reset the protection reference voltage of EVAL-M3-102T evaluation board.

3.3V

iMOTION Controller

IPFC

IPFC0

PFCTRIPREF

Figure 16 PFC OCP1 on the EVAL-M3-IM564 evaluation board

24Kohm 1/10W 1%

470 ohm 1/10W 1%

C16

PFCTRIPREF

4.7nF 10V

For example:

If R8=470 ohm and R9=1.65 kohm, then V

PFCTRIPREF

=2568 mV, the PFC cycle by cycle current limit is as follows,



− 









 ∗ 



Where,

2568  − 166 





12 ∗ 10

= 20 



If a larger PFC current-protection setting value is needed, please modify the R8 and R9 of EVAL-M3-102T board and refer to the control board’s user manual for more details.

OCP2 of PFC protection circuit for EVAL-M3-IM564 as shown in Figure 17, please note that for control board EVAL-M3-102T, the external PFC gatekill signal PFCGK is not used. This MADK board connects the PFCGK to the motor GK temporarily for PFC overcurrent protection when using control board EVAL-M3-102T.

Note: The PFC overcurrent protection circuit only generates the signal of PFCGK; there is no further action for EVAL-

M3-IM564. The power board will not turn off the PFC gate driver IC if the control board is disable when the PFCGK is active.

Figure 17 The PFCTRIPREF circuit on the EVAL-M3-102T evaluation board

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The calculation formula is as follows,



× ×  + 



Where,





+ 





= 3.3 ×





+ 







3.3 ×





+ 



× 

+ 





− 





= 22 



If a larger PFC current-protection setting value is needed, please reconfigure the adapting comparator threshold divider resistor R5/R7 or R4/R8.

4.2 Inverter section using CIPOS™ Mini IPM

The inverter section is also implemented using the CIPOS™ Mini IPM as sketched in Figure 18. The inverter section of the IPM module includes an optimized SOI gate driver and a three-phase inverter consisting of TRENCHSTOP™ IGBTs and anti-parallel diodes.

The three pairs of capacitors C14 and C15, C16 and C17, C22 and C23 are used as bootstrap capacitors to provide the necessary floating supply voltages V

BS1

, V

BS2

and V

respectively.

BS3,

Figure 18 Schematic of the 3-phase inverter section using CIPOS™ Mini IPM on EVAL-M3-IM564

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Hardware description of EVAL-M3-IM564

4.2.1 DC bus sensing and MCEWizard configuration

Pin 14 and pin 26 of connector J3 provide access to the DC-link voltage DCBsense. Three possible feedback cases are associated with these pins. Figure 19 provides the DC bus sense resistor details. By default, the resistor R21 is not mounted on EVAL-M3-IM564. A pull-down resistor must be mounted on the corresponding controller board.

DCBUS

1.00M, 1% R14

1.00M, 1%

DCBsense

R21 DNI

DCBSense

Figure 19 DC bus sense resistor on EVAL-M3-IM564 evaluation board

If a pull-down resistor of 13.3 kΩ referred to ground is inserted either on the EVAL-M3-IM564 evaluation board

or on the control board, the DCBSense voltage results in the range of 0 to 3.3 V on the pin reflecting a DC bus

voltage range of 0 to 420 V. If a pull-down resistor of 13.3 kΩ is inserted on both the EVAL-M3-IM564 evaluation

board and on the control card, the DCBSense results scale to 0-1.65 V. No safety issue occurs. If no feedback is desired on the DCBSense pin, R6 or R14 should be removed to avoid high voltage on the connector.

The high-side resistors R6 and R14 for the DC bus sensing resistor divider on the controller board EVAL-M3-

IM564 are 2000 kΩ, and should be configured in MCEWizard as shown in Figure 20. For the low-side resistor value, please refer to the User Manual of the corresponding control board (typical is 13.3 kΩ).

Figure 20 DC bus sensing configuration in MCEWizard

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iMOTION

Current shunt resistor

VAL-M3-IM5

VAL-M3-102T

Hardware description of EVAL-M3-IM564

4.2.2 Motor external current feedback configuration and calculation

The current input value is a product of the shunt resistance in milliohms and gain of external current sense amplifier for EVAL-M3-102T, as shown in Figure 21.

Figure 21 Current shunt feedback and sample timing for EVAL-M3-102T

The external amplifier gain circuit can be found in the schematics or user manual for the control board (for example, EVAL-M3-102T see Figure 22).

Figure 22 depicts IU+ current feedback sensing circuity on the EVAL-M3-102T evaluation board. Please note that the default external gain is 5/6 for the EVAL-M3-102T control board. However, since the EVAL-M3-IM564 power board has been configured with an external op-amp with a gain of 10, the following modifications to the circuit of the EVAL-M3-102T control board are recommended for more accurate gain calculations.The resistor R10 on the EVAL-M3-102T needs to be removed and R13 needs to be change to 0 ohm.

+3.3V

Delete R10

on power board

R13

IU+

R10

10Kohm 1/10W 1%

R12

V1 V2

Controller

Ish

Rsh

Figure 22 The part of current feedback on the EVAL-M3-102T evaluation board

User Manual 26 of 47 Revision 1.4

2Kohm 1/10W 1%

R13 change to 0 ohm

100ohm 1/10W 1%

C21

220pF

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Hardware description of EVAL-M3-IM564



 =

Based on this calculation, the motor current input scaling of EVAL-M3-IM564 is 100 mV/A. Please use the same procedure to calculate the current input for other combinations of MADK boards, and enter it into MCEWizard.

The MCEWizard setting as shown in Figure 23.



+ 

= 10



Figure 23 Current feedback configuration in MCEWizard for EVAL-M3-102T and EVAL-M3-IM564

4.2.3 Inverter overcurrent protection and motor Gatekill configuration

Figure 24 displays the overcurrent protection circuitry. The current sensing signal INV_ADC is connected to ITRIP via the threshold divider resistor R41/R40, and ITRIP is filtered through capacitor C38.

Figure 24 Overcurrent protection circuit on the EVAL-M3-IM564 evaluation board

The typical value of ITRIP positive-going threshold V calculated by



,





is 525 mV. So the inverter output peak current is

IT, TH+

+ 









× 



− 



If the motor peak current is larger than the setting value I trigger low, which means that the gatekill signal is active. For iMOTION™ IMC1xx control IC, there are three

User Manual 27 of 47 Revision 1.4

for more than ITRIP input filter time, VFO will

trip

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Hardware description of EVAL-M3-IM564

types of gatekill input source (as shown in Figure 25). Either input source, iMOTION™ control IC will stop the motor when the gatekill signal is active.

In order to get high power output for this MADK board, the board uses a very low resistance R

with 10 mΩ.

shunt

The inverter overcurrent protection signal (gatekill) comes from an external comparator (U8). The ITRIP of IPM is not used any longer.

But please note that if the comparator is selected for gatekill input source, the external gatekill signal will not be used. And the current-sensing signal I_Shunt will be compared by the internal comparator with the “Gatekill Comparator Reference” value set in MCEWizard only.

Figure 25 Gatekill configuration in MCEWizard for EVAL-M3-102T

4.3 Thermistor/NTC characteristics and protection calculation

This board provides thermistor/NTC output on pin 15 of the 30-pin connector J3. Temperatures can be calculated by resistor measurement.

4.3.1 CIPOS™ internal NTC – thermistor characteristics

The thermistor characteristics for CIPOS™ Mini IPM with built-in NTC are listed in Table 7.

Table 7 CIPOS™ internal NTC – thermistor characteristics

Description Condition Symbol

Resistor T

= 25°C R

NTC

= 50°C R

NTC

= 60°C R

NTC

= 70°C R

NTC

= 80°C R

NTC

= 90°C R

NTC

Value

Unit

min typ max

79.638 85.000 90.362 kΩ

28.400 29.972 31.545 kΩ

19.517 20.515 21.514 kΩ

13.670 14.315 14.960 kΩ

9.745 10.169 10.593 kΩ

7.062 7.345 7.628 kΩ

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Description Condition Symbol

Unit

min typ max

Value

Resistor T

= 100°C R

NTC

= 110°C R

NTC

= 120°C R

NTC

= 125°C R

NTC

5.199 5.388 5.576 kΩ

3.856 4.009 4.163 kΩ

2.900 3.024 3.149 kΩ

2.527 2.639 2.751 kΩ

B-constant of NTC B(25/100) 4092 K

The VFO pin of CIPOS™ modules provides direct access to the NTC, which is referenced to VSS. An external pullup resistor connected to +3.3 V ensures that the resulting voltage can be directly connected to the microcontroller.

Figure 26 depicts the CIPOS™ internal circuit at pin VFO. An external pull-up resistor is required to bias the NTC.

VDD

VFO

VSS

Thermistor

ON,FLTR

from ITRIP Latch

from UV detection

CIPOS

Figure 26 Internal circuit at pin VFO for CIPOS™ IPM IM564-X6D/IM564-X6DS

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quivalent

circuit

Hardware description of EVAL-M3-IM564

4.3.2 Overtemperature hardware protection circuit

The VFO pin not only provides direct access to the NTC, but also indicates a module failure in case of undervoltage at pin VDD or in case of triggered overcurrent detection at ITRIP. In these evaluation design kits EVALM3-IM564 and EVAL-M3-102T, the VFO pin is directly connected to the gatekill pin for controller IC IMC102T.

But for the iMOTION™ 100 series control board, the maximum input low voltage of gatekill for IRMCF1xx is 0.8 V.

The NTC thermal resistor is about 3.0 kΩ at 120 °C. The resistors R44 and R45 for the power board EVAL-M3-

IM564 are chosen properly to make sure the voltage of VFO is 0.8 V at 120 °C. The gatekill will then “ask” the microcontroller to stop generating PWM pulses if the temperature of NTC continues to rise.

VTH

VFO

Fan

Figure 27 Overtemperature protection circuit schematic for EVAL-M3-IM564 and EVAL-M3-102T

4.3.3 NTC shutdown value calculation and configuration

External NTC temperature shutdown value can be calculated as shown below and configured in MCEWizard as shown in Figure 28. For pull-up resistors on the evaluation control board, please refer to the control board’s

User Manual. For example, for EVAL-M3-102T, the pull-up resistor on the control board is 4.87 kΩ. The value of resistors R44 and R45 on EVAL-M3-IM564 are 9.1 kΩ and 10 kΩ (see Figure 27). The typical value of R is 5.388 kΩ for IPM IM564-X6D/IM564-X6DS, which is used in EVAL-M3-IM564.

at 100 °C

NTC

 

=

User Manual 30 of 47 Revision 1.4



@ 



@ 

×(+  +(+ 

× + × 

=

+ 

×(+  +(+ 

)

×(+ 



+ (+  )

)









) )

× 



)



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Hardware description of EVAL-M3-IM564

If the setting temperature is 100 °C, 

@ 

2.33 V. If the setting temperature is 80 °C, 

should be 2.36 V.

=5.576 kohm, and the shutdown value should be

@ 

=10.593 kohm, and the shutdown value

Figure 28 External temperature sense input configuration in MCEWizard

4.4 System thermal resistance testing

4.4.1 Heatsink thermal resistance

In order to test the thermal impedance of heatsink to ambient R internal diodes, as shown in Figure 29. With the DC source voltage increasing, current through IPM I voltage on IPM V

are monitored by current and voltage meter, the IPM case-temperature test point is

IPM

between IPM and heasink, as shown in Figure 29 below, the same as Tc point of inverter IGBT of the IPM daasheet [1].

CIPOSTM IPM IM564-X6D

VIPM

, the DC source is used to conduct the IPM

thCA

and

IPM

Case temperature (Tc) test po int

PCB

Figure 29 Heatsink thermal testing set-up

Thermal resistance between junction to ambient R resistance between junction to case R

User Manual 31 of 47 Revision 1.4

IIPM

is divided into 2 parts as in the following formula: thermal

thJA

and thermal resistace between case to ambient R

thJC

thCA

Heatsink

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Hardware description of EVAL-M3-IM564

Thus we get the following formula:





= 



+ 







∆





.





− 

× 





According to the test set-up, the test results are shown in Figure 30 below. The IPM case temperature is detected for about one hour, until the temperature is stable.

Figure 30 Heatsink thermal testing result

Therefore, the final case-to-ambient resistance value is roughly:



= 2.4 ℃/



Please note that thermal resistance is calculated with a fan voltage of 10 V. For higher power capability, fan input voltage can be increased up to 15 V by U10 (IFX91041EJV, DC-DC voltage regulator), which controls the fan voltage based on the PFC current sensing op-amp output voltage.

4.4.2 System power output capability

In order to test the total ouput power capability of the MADK system as in Figure 2, the DCB case temperature is tested with different MADK output power.

Test conditions are: ambient temperature Ta=25 ℃, AC input voltage is VAC=220 V/50Hz, bus voltage is VDC=380 V, PFC PWM frequency is 50 kHz and inverter frequency is 6 kHz.

Figure 31 MADK ouput power capability test result

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With the MADK output power increasing, the IPM DCB PFC test point and IGBT test point temperature are monitored. The final test results are shown in Figure 31.

4.5 Auxiliary power supply

Figure 32 depicts the schematic of the auxiliary power supply for the EVAL-M3-IM564 board. The circuit includes an ICE5QR4770AG that is used to generate 15 V and 6 V through the QR flyback topology from the DC bus.

Figure 32 Power supply section of the EVAL-M3-IM564 evaluation board

The linear voltage regulator IFX1117ME V33 generates 3.3 V from a 6 V power supply. The 3.3 V power supply is used in the PFC overcurrent comparator circuit and overtemperature hardware protection circuit. Both 15 V and 3.3 V are also present on the 30-pin iMOTION™ MADK-M3 interface connector J3 to power circuitry on the control board.

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4.6 Schematics for EVAL-M3- IM564

The PFC section schematic for EVAL-M3- IM564 is provided in Figure 33.

Figure 33 PFC section schematics for EVAL-M3- IM564

The inverter section schematic for EVAL-M3- IM564 is provided in Figure 34.

Figure 34 Inverter section schematics for EVAL-M3- IM564

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The auxiliary power supply section schematic for EVAL-M3- IM564 is provided in Figure 35.

Figure 35 Auxiliary power supply section schematics for EVAL-M3- IM564

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4.7 PCB layout for EVAL-M3- IM564

The layout of this board can be used for different voltage or power classes. By default, the PCB has two electrical layers with 35 µm copper, and dimensions of 148 mm × 165 mm. The PCB board thickness is 1.6 mm. You can contact our technical support team for more detailed information and the latest Gerber files.

Figure 36 illustrates the top assembly print of the evaluation board.

Figure 36 Top assembly print of the EVAL-M3-IM564 evaluation board

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Figure 37 depicts the bottom assembly print of the evaluation board.

Figure 37 Bottom assembly print of the EVAL-M3-IM564 evaluation board

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The top layer routing of the PCB is provided in Figure 38.

Figure 38 Top layer routing of the EVAL-M3-IM564

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Figure 39 illustrates the bottom layer routing of the PCB.

Figure 39 Bottom layer routing of the EVAL-M3-IM564

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Bill of material

5 Bill of material

Table 8 provides the complete bill of materials for the EVAL-M3-IM564.

Table 8 Bill of materials

No. Qty Part description Designator Part number Manufacturer

C1, C18,

1 6 CAP CER 0.1UF 630V X7R 1210

2 10 CAP CER 1000PF 25V X7R 0603

3 3 CAP CER 100PF 25V X7R 0603

4 2 CAP CER 300PF 25V X7R 0603 C7, C45

5 12 CAP CER 0.1μF 25V X7R 0603

6 4 CAP CER 10PF 25V C0G/NP0 0603

7 4 CAP CER 10UF 25V X5R 1206

C57, C58, C59, C60

C2, C11, C24, C25, C28, C29, C31, C32, C74, C75

C4, C9, C13,

C3, C12, C15, C17, C19, C20, C21, C23, C37, C43, C47, C54

C5, C44, C64, C65

C8, C40, C70, C71

C1210C104KBRAC78 00

885012206059 Wurth Electronics Inc.

885012206053 Wurth Electronics Inc.

885012208043

885012206071 Wurth Electronics Inc.

885012006032 Wurth Electronics Inc.

885012108021 Wurth Electronics Inc.

KEMET

Wurth Electronics Inc.

8 1 0.1µF Film Capacitor 630V Polyester C10 890303425004CS TDK Corporation

9 3 CAP CER 22UF 25V X5R 1206

10 2 CAP FILM 2.2UF 10% 275VAC RADIAL C26, C30 890324026034CS Wurth Electronics Inc.

11 1

12 2

13 2 CAP CER 10000PF 440VAC Y5V RDL C35, C36 ECK-ATS103MF6

14 1

15 3 CAP CER 0.022UF 25V X7R 0603

16 2 CAP CER 4700PF 25V X7R 0603 C39, C41 885012206063 Wurth Electronics Inc.

17 6 CAP CER 1UF 10V X5R 0603

1µF Film Capacitor 275V Polypropylene

CAP CER 4700PF 250VAC Y5U RADIAL

CAP 2.2nF 20% X1 760VAC Y1 500VAC

C14, C16, C22

C27 890324026027CS Wurth Electronics Inc.

C33, C34 ECK-DNA472ME

CY1 AY1222M47Y5UC63L0

C38, C50, C72

C42, C53, C79, C6, C62, C63

TMK316BBJ226ML-T Taiyo Yuden

Panasonic Electronic Components

885012206067 Wurth Electronics Inc.

885012106010 Wurth Electronics Inc.

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No. Qty Part description Designator Part number Manufacturer

18 1 CAP CER 10000PF 25V X7R 0603 C48 885012206065 Wurth Electronics Inc.

19 3 CAP CER 0.22UF 25V X5R 0603

20 3 CAP CER 470PF 25V X7R 0603

C49, C51, C76

C46, C52, C61

885012106019 Wurth Electronics Inc.

885012206057 Wurth Electronics Inc.

21 1 CAP CER 1000PF 1000V X7R 1210 C68 885342209006 Wurth Electronics Inc.

22 1 CAP CER 10NF 1000V X7R 1210 C55

23 1 CAP CER 120PF 50V NPO 0805 C56

CGA6P1C0G3A103J2 50AC

CC0805GRNPO9BN1 21

TDK

Yageo

24 1 CAP CER 1000PF 100V X7R 0805 C67 885012207116 Wurth Electronics Inc.

25 2 CAP ALUM 390UF 20% 450V SNAP CE1, CE2 861011485019 Wurth Electronics Inc.

CE4,CE8,

26 5

CAP ALUM 470UF 20% 450V SNAP

CE9, CE10,

860010474013 Wurth Electronics Inc.

CE11

27 2 CAP ALUM 560UF 20% 25V RADIAL CE5, CE6 860010274012 Wurth Electronics Inc.

28 1 CAP 22 UF 20% 50 V CE7 860010672010 Wurth Electronics Inc.

29 1

30 4

BRIDGE RECT 1PHASE 1200V 25A GBJ

D1 GBJ2512 Diodes Incorporated

DIODE SCHOTTKY 30V 200MA SC79-2 D2, D3, D9,

D13

BAT5402VH6327XTS A1

Infineon Technologies

31 1 DIODE SCHOTTKY 20V 1A SOD123L D4 MBR120ESFT1G ON Semiconductor

32 1 DIODE SCHOTTKY 150V 2A DO15 D5 MBR2150VGTR-E1 Diodes Incorporated

33 1 DIODE GEN PURP 1KV 1A SMA D6 US1M-13-F Diodes Incorporated

34 1 DIODE SCHOTTKY 100V 1A SMA D7 B1100LB-13-F Diodes Incorporated

35 1 DIODE GEN PURP 200V 1A SMA D8 US1D-13-F Diodes Incorporated

36 2 DIODE SCHOTTKY 20V 2A SMB D10, D11 SS22T3G ON Semiconductor

37 1

39 2

40 1

DIODE GEN PURP 150V 200MA SOD323

D12 BAV20WS-TP Micro Commercial Co

1 FAN 40X28MM 12VDC TACH,PWM FAN 9GA0412P3J01

CONN TERM BLOCK 3POS 9.52MM PCB

HEADER 20POS SCKT R/A DL 2.54 MM & HEADER 10POS SCKT R/A DL

2.54 MM

J1, J2 691 250 910 003 Wurth Electronics Inc.

613020243121 & 613010243121

Sanyo Denki America Inc.

Wurth Electronics Inc.

41 1 Connector J4 XH 2P 2.54MM

42 1

COMMON MODE CHOKE 3MH 23A 2LN TH

L1 7448052303 Wurth Electronics Inc.

43 1 PFC INDUCTOR 519 uH +-10% L2

44 1 FIXED 2.2uH 2.5A SMD L4 744773022 Wurth Electronics Inc.

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Sunlord

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No. Qty Part description Designator Part number Manufacturer

45 1 FERRITE BEAD 300 OHM 0805 1LN L5 742792035 Wurth Electronics Inc.

46 1 FIXED IND 47UH 1.55A 136 MOHM L6 74404084470 Wurth Electronics Inc.

47 1

49 6 RES SMD 10kΩ 1% 1/10W 0603

50 1 RES SMD 12kΩ 1% 1/10W 0603 R17 RC0603FR-0712KL Yageo

LED RED CLEAR 0805 SMD

6 RES SMD 1MΩ 1% 1/4W 1206

LED1 150080RS75000 Wurth Electronics Inc.

R1, R2, R6, R9, R10,

RC1206FR-071ML Yageo

R14

R3, R28, R45, R50,

RC0603FR-0710KL Yageo

R59

51 1

RES SMD 10.5K OHM 0.1% 1/10W 0603

R4 RT0603BRD0710K5L Yageo

52 2 RES SMD 1K OHM 0.5% 1/10W 0603 R5, R60 RT0603DRD071KL Yageo

R7, R8, R5,

53 6 RES SMD 15K OHM 0.5% 1/10W 0603

R29, R41,

RT0603DRD0715KL Yageo

R44

54 1 RES SMD 240K OHM 1% 1/10W 0603 R26 RC0603FR-07240KL Yageo

55 1 RES SMD 10 OHM 1% 1/8W 0805 R11 RC0805FR-0710RL Yageo

R12, R15,

56 8 RES SMD 499 OHM 0.5% 1/10W 0603

R22, R25, R42, R43,

RT0603DRD07499RL Yageo

R51, R53

57 1 RES SMD 4.7 OHM 5% 1/8W 0805 R13 RC0805JR-074R7L Yageo

R20, R32,

58 8 RES SMD 100 OHM 0.5% 1/10W 0603

R34, R35, R36, R37,

RT0603DRD07100RL Yageo

R38, R39

59 1 RES SMD 4.7K OHM 5% 1/10W 0603 R23 RC0603JR-074K7L Yageo

60 3

RES SMD 0 OHM JUMPER 1/10W 0603

R24, R52, R83

RC0603JR-070RL Yageo

61 1 RES SMD 12.7K OHM 1% 1/10W 0603 R27 RC0603FR-0712K7L Yageo

62 1 RES SMD 10.7K OHM 1% 1/10W 0603 R55 RC0603FR-0710K7L Yageo

63 1 RES SMD 20K OHM 1% 1/10W 0603 R30 RC0603FR-0720KL Yageo

64 1 RES SMD 7.5K OHM 5% 1/10W 0603 R31 RC0603JR-077K5L Yageo

65 2 RES SMD 12K OHM 5% 1/10W 0603 R33, R85 RC0603JR-0712KL Yageo

66 1 RES SMD 9.1K OHM 5% 1/10W 0603 R44 RC0603JR-079K1L Yageo

67 1 RES SMD 100K OHM 5% 1/10W 0603 R47 RC0603JR-07100KL Yageo

68 1 RES SMD 510K OHM 5% 1/10W 0603 R48 RC0603JR-07510KL Yageo

69 1 RES SMD 68 OHM 1% 2W 2512 R49 SR2512FK-7W68RL Yageo

70 1 RES SMD 165K OHM 1% 1/10W 0603 R54 RC0603FR-07165KL Yageo

71 1 RES SMD 56K OHM 5% 1/10W 0603 R56 RC0603JR-0756KL Yageo

72 1 RES SMD 22K OHM 5% 1/10W 0603 R57 RC0603JR-0722KL Yageo

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No. Qty Part description Designator Part number Manufacturer

R20, R32, R34, R35,

73 9 RES SMD 2K OHM 1% 1/10W 0603

74 1 RES SMD 27K OHM 5% 1/10W 0603 R21 RC0603JR-0727KL Yageo

75 3 RES SMD 249 OHM 1% 1/4W 1206 R23 RC1206FR-07249RL Yageo

R36, R37, R38, R39, R61

RC0603FR-072KL Yageo

76 3 RES SMD 2.2 OHM 5% 1/8W 0805

77 2 RES SMD 51 OHM 5% 1/4W 1206 R27, R55 RC1206JR-0751RL Yageo

78 2 RES SMD 15M OHM 5% 1/4W 1206 R33, R85 RV1206JR-0715ML Yageo

79 3 RES SMD 27 OHM 5% 1/10W 0603

80 1 RES SMD 3.65K OHM 1% 1/10W 0603 R40 RC0603FR-073K65L Yageo

81 1 RES SMD 18K OHM 1% 1/10W 0603 R18 RC0603FR-0718KL Yageo

82 1 RES 58.3K OHM 1% 1/10W 0603 R82

83 1 RES SMD 1.5K OHM 5% 1/4W 1206 R84 RC1206JR-071K5L Yageo

84 1 RES SMD 820 OHM 5% 1/4W 1206 R86 RC1206JR-07820RL Yageo

85 1 RES SMD 2.49K OHM 1% 1/10W 0603 R88 RC0603FR-072K49L Yageo

86 1 RES SMD 2.2 OHM 5% 1/4W 1206 RS1 RC1206JR-072R2L Yageo

87 1 RES SMD 2 OHM 1% 1/4W 1206 RS2 RC1206FR-072RL Yageo

88 2

RES SMT 0.010 OHM 1% 5W 4320 RES SMT 0.010 OHM 1% 5W 2817

R24, R52, R83

R46, R63, R87

RS3, RS4

RC0805JR-072R2L Yageo

RC0603JR-0727RL Yageo

RN73R1JTTD5832F1 00

KRL50110D-C-R010F-T1

SMT-2817-R010-5W

KOA Speer Electronics, Inc.

SUSUMU ISABELLENHUTTE

89 1 24VDC 16A 8pin RY1 HF14FW-024-ZT Hongfa relay

90 1 998Uh 100kHz, 100mV, Ls EE20/10/6 750344279 Wurth Electronics Inc.

T-3V3, T15V, TDCBUS, TFly_D, TGND, THIN1, THIN2, THIN3, T-

91 25 PC TEST POINT MINIATURE BLACK

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ITRIP, TLIN1, TLIN2, TLIN3, TPFC PWM, T-PFC_D, T-PFC_G, T-PFC_S, T-SGND1,

5001 Keystone Electronics

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T-SGND2,

Bill of material

No. Qty Part description Designator Part number Manufacturer

T-U, T-V, T-VCC, TVFO, TVTH, T-W, T-ZCD

92 2 IC GP LV COMPARATOR SOT-23-5 U1, U8 LMV331IDBV Texas Instruments

93 1 IC DRIVER LOW SIDE 1.5A SOT23-5 U2 IRS44273LTRPBF Diodes Incorporated

94 1 IC REG LINEAR 3.3V 1A SOT223-4 U3

95 1 IC CTLR QUASI-RES 12SOIC U4

96 1

97 1 IC VREF SHUNT ADJ SOT23-3 U6 TL431BSA-7 Diodes Incorporated

98 3 IC OPAMP GP 1 CIRCUIT SOT23-5

99 1 IC REG BUCK 5V 1.8A 8DSO-27 U10

10 0

10 1

10 2

OPTOISOLATOR 5KV TRANSISTOR 4SMD

1 DIODE ZENER 22V 500MW SOD123 ZD1 BZT52C22-7-F Diodes Incorporated

1 IFPS MODULES 24MDIP M1

1 MOSFET N-CH 30V 2.7A SOT-23-3 Q1 IRLML2030TRPbF Infineon Technologies

U5 FOD817BSD ON Semiconductor

U7, U9, U11

IFX1117MEV33HTMA 1

ICE5QR4770AGXUMA 1

OPA320AIDBVR Texas Instruments

IFX91041EJV50XUMA 1

IM564-X6D/IM564X6DSXKMA1

Infineon Technologies

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Reference

6 Reference

[1] Datasheet of Infineon CIPOS™ Mini IPM IM564-X6D/IM564-X6DS

[2] Application Note AN2016-10 CIPOS™ Mini Technical Description

[3] AN2018-02 EVAL-M3-102T User manual

[4] MCEWizard User Guide

[5] MCEDesigner User Guide

Note: All listed reference materials are available for download on Infineon’s website

www.infineon.com/. All the iMOTION MADK evaluation board’s user manuals are available at www.infineon.com/MADK All the CIPOS™ IPM’s datasheets and documents are available at www.infineon.com/IPM.

Attention: Infineon’s product registration is online now. Register your board, and download more

information.

3 easy steps to register:

1. Go to www.Infineon.com/ login to myinfineon

2. Click on “Product Registration”

3. Choose your board and enter board series number; download the related information package

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Reference

Revision history

Document version

1.0 2019-09-17 First release

1.1 2019-12-09 Updated BOM List §6

1.2 2020-01-17 Updated BOM List §6

1.3 2020-02-16 Updated MCEWizard & MCEDesigner screenshot (V2.1.2.0)

1.4 2020-07-16 Update schematic and PCB layout for improvement of noise issue

Date of release Description of changes

User Manual 46 of 47 Revision 1.4

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Trademarks

For further information on the product, technology,

delivery terms and conditions and prices please

your nearest Infineon Technologies office

Due to technical requirements products may contain

dangerous substances. For information on the types

nfineon

Except as otherwise explicitly approved by Infineon

Technologies in a written document signed by

authorized representatives of Infineon

Technologies, Infineon Technologies’ products may

failure of the

product or any consequences of the use thereof can

All referenced product or service names and trademarks are the property of their respective owners.

IMPORTANT NOTICE

Edition 2020-07-16

Published by

Infineon Technologies AG

81726 Munich, Germany

Do you have a question about this document?

Email: erratum@infineon.com

The information contained in this application note is given as a hint for the implementation of the product only and shall in no event be regarded as a description or warranty of a certain functionality, condition or quality of the product. Before implementation of the product, the recipient of this application note must verify any function and other technical information given herein in the real application. Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind (including without limitation warranties of noninfringement of intellectual property rights of any third party) with respect to any and all information given in this application note.

The data contained in this document is exclusively intended for technically trained staff. It is the responsibility of customer’s technical departments

Document reference AN2019-04

to EVALuate the suitability of the product for the intended application and the completeness of the product information given in this document with respect to such application.

contact (www.infineon.com).

WARNINGS

in question please contact your nearest I Technologies office.

not be used in any applications where a

reasonably be expected to result in personal injury.

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