Free Standing Dual Fuel Cooker
Instructions for installation and use
KD643E
KD641E
Contents
Introduction 3
Safety Information 4
Oven Timer Operation (KD643E only) 6
Hotplate 12
Grill 14
Ovens 15
Oven Cooking Charts 16
The “Slow Cook” Setting 18
Care and Cleaning 19
Something Wrong With Your Cooker? 22
Installation 24
If it Still Won’t Work... 31
Key Contacts Back Cover
You must read these instructions prior to using your appliance and
retain them for future use.
2
Introduction
Your new appliance is guaranteed* and will give lasting service. This guarantee is only applicable
if the appliance has been installed in accordance with the installation instructions detailed in
this booklet.
To help make best use of your cooking equipment,please read this booklet carefully.
The cooker is designed specifically for domestic use and responsibility will not be accepted for
use in any other installation.
When the cooker is first used an odour may be emitted,
When first using the cooker ensure that the room is well ventilated (e.g. open a window or use
an extractor fan) and that persons who may be sensitive to the odour avoid any fumes.
It is suggested that any pets be removed from the room until the smell has ceased. This odour is
due to temporary finish on oven liners and elements and also any moisture absorbed by the
insulation.
* The guarantee is subject to the provisions that the appliance:
(a) Has been used solely in accordance with the Users Instruction Book.
(b) Has been properly connected to a suitable supply voltage as stated on the
rating plate attached to this equipment.
(c) Has not been subjected to misuse or accident or been modified or repaired by
any person other than the authorised employee or agent.
(d) Has been correctly installed.
this will cease after a period of use
3
Safety Information
Please read the precautions below before using your cooker.
ALWAYS . ..
ALWAYS make sure you understand the controls before using the cooker.
ALWAYS check that all controls on the cooker are turned off after use.
ALWAYS stand back when opening an oven door to allow heat to disperse.
ALWAYS use dry, good quality oven gloves when removing items from the ovens.
ALWAYS take care when removing items from the top oven/grill when the main
oven is on, as the contents may be hot.
ALWAYS keep the oven and grill doors closed when the cooker is not in use.
ALWAYS place pans centrally over the hotplate burners and position them so
that the handles cannot accidentally be caught or knocked or become
heated by other burners.
ALWAYS keep the cooker clean, as a build up of grease or fat from cooking can
cause a fire.
ALWAYS allow the cooker to cool before cleaning.
ALWAYS follow the basic principles of food handling and hygiene to prevent the
possibility of bacterial growth.
ALWAYS keep ventilation slots clear of obstructions.
ALWAYS turn off the electricity supply before cleaning or replacing the oven
lamp.
ALWAYS refer servicing to CORGI registered appliance service engineers.
4
Safety Information
NEVER . . .
NEVER leave children unsupervised where the cooker is installed as all surfaces
will get hot during and after use.
NEVER allow anyone to sit or stand on any part of the cooker.
NEVER store items that children may attempt to reach above the cooker.
NEVER heat up unopened food containers as pressure can build up causing
the container to burst.
NEVER
NEVER fill a deep fat frying pan more than 1/3 full of oil, and never use a lid.
NEVER place flammable or plastic items on or near the hotplate.
NEVER use proprietary spillage collectors on the hotplate.
NEVER use the cooker as a room heater.
NEVER dry clothes or place other times over or near to the hotplate or oven/
NEVER wear garments with long flowing sleeves whilst cooking.
NOTE: The use of a gas cooking appliance results in the production of heat and
moisture in the room in which it is installed.Always ensure that the kitchen is well
ventilated; keep natural ventilation holes open or install a mechanical ventilation
device (mechanical extractor hood).
In particular when using more than one hotplate burner,open a window if a
mechanical ventilation device is not operating.
store chemicals, food stuffs,pressurised containers in or on the cooker,
or in cabinets immediately above or next to the cooker.
DO NOT LEAVE UNATTENDED WHILE COOKING.
grill doors.
5
Oven Timer Operation (KD643E only)
The timer offers you the following features:
1. Time of Day
2. Automatic Cooking
3. Minute Minder
AUTOMATIC COOKING
The main oven can be controlled automatically.
GUIDANCE ON AUTOMATIC COOKING
1. Select foods which will take the same time to cook.
2. Set the oven timer so that the food has just finished or is just about to finish
cooking on your return to the oven.This will ensure the food has not cooled
down and does not require reheating before serving.
3. Food should be as cold as possible when it goes into the oven,ideally
straight from the refrigerator. Frozen meat and poultry should be thawed
thoroughly before it is put in the oven.
4. Warm food should never be placed in the oven if there is to be a
delay period.Stews prepared by frying the meat and vegetables should be
cooked as soon as possible.
5. Dishes containing left-over cooked poultry or meat, for example
Shepherds Pie,should not be cooked automatically if there is to be a delay
period.
6. Stews and joints should be cooked by the long slow method,so that the delay
period is kept to a minimum.
7. On warm days, to prevent harmful bacterial growth in certain foods (ie poultry,
joints,etc) the delayed start should be kept to a minimum.
8. Wine or beer may ferment and cream may curdle during the delay period,so it
is best to add these ingredients just before serving.
9. Foods which discolour should be protected by coating in fat or tossing in water
to which lemon juice has been added,prior to placing food in the oven.
10. Dishes containing liquid should not be filled too full to prevent boiling over.
11. Food should be well sealed (but not airtight) in a container to prevent the loss
of liquid during cooking. Aluminium foil gives a good seal.
12. Ensure food is cooked thoroughly before serving.
6
Know your Timer
CLOCKFACE
The timer incorporates a 24 hour clock.
Ensure the correct time of day is always set,before using your cooker.
SYMBOLS
A ‘bell’symbol will light up when you select a Minute Minder Period and will
remain lit for the period set.
At the end of the Minute Minder Period,the timer will emit an audible tone and
the ‘bell’symbol will disappear.
The ‘cookpot’ symbol will light up either:–
– When the timer is in manual mode, or
– During the actual Cook Period.
‘AUTO’ will light up:–
– When the timer is first turned on it will flash. It will go out when a time of day
is set or when the timer is set to manual.
The ‘AUTO’symbol will flash at the end of an Auto Cooking programme to indicate
that the programme has finished.
(When the ‘AUTO’ symbol is flashing,to return the oven to Manual operation,
turn the oven controls off,ensure that the correct time of day is set, and press
the “Manual”button – The ‘AUTO’symbol will go out).
(KD643E only)
TIMER FUNCTION BUTTONS
Minute Minder
Button
Here you can set a time period of up to 23 hours 59 minutes,that will count down.
When it reaches zero,the timer will emit an audible tone.
For Example: If you set 20 minutes, the audible tone will occur 20 minutes later.
AUTO COOKING PROGRAMME
Cook Period Button
End Time Button
Manual Button
“+” and “–” Buttons
Cook Period is the actual length of time for which,the timer will switch the oven(s) on
as part of an “Auto Cooking”programme.
(e.g.If you set 2 hours, the food will be cooked for 2 hours).
The time of day at which you want an “Auto Cooking” programme to end
For Example: If you set a “Cook Period”for 2 hours, and “End Time”of 11:00. The timer
will switch the oven(s) on at 9:00 and turn the oven(s) off at 11:00.You will hear a
audible tone at 11:00, to indicate that the Auto Cooking Programme has finished.
Notes:
- When setting an Auto Cooking programme you will need to set the oven
control(s) to the required temperature(s) when you set the timer.
- If an Auto Cooking programme has been set the oven(s) will only operate during
the pre-programmed time.
Needs to be pressed to cancel an Auto Cooking programme and return the oven(s) to
Manual operation.
Used to adjust the various timer function settings.
.
7
Electronic Clock & Automatic Oven Timer
Operation
(KD643E only)
SETTING THE TIME OF DAY
Step 1 Make sure all oven controls are turned Off.
Step 2 Check the electricity supply to the cooker is turned on.
Step 3 When switched on the display will show 0.00 and the Auto symbol,
flashing intermittently.
Step 4 Press & hold in both the Cook Period & End Time buttons together.
Step 5 With the Cook Period & End Time buttons still held in,press either the “+”
or “–” buttons to set the correct time of day.
Step 6 Release all the buttons simultaneously.
THE TIME OF DAY IS NOW SET.
To change the time of day repeat Steps 4,5 & 6 above.
Note: You cannot adjust the time of day if the timer has been set for an
Auto Cooking Programme.
SETTING THE MINUTE MINDER
Step 1 Ensure the time of day is set correctly.
Step 2 Press and hold the Minute Minder button.
Step 3 With the Minute Minder button held in, set the required Minute Minder
period using the “+” and “–”buttons. A ‘bell’ symbol will light up.
Release all buttons and the timer display will revert back to the time of day.
The ‘bell’ symbol will remain lit to signify that a Minute Minder period has been
set.
At the end of the set time an audible tone will be heard,and the ‘bell’ symbol will
disappear.
Step 4 To cancel the audible tone press the Minute Minder button.
Note 1 When the Minute Minder has been set, the time remaining can be checked at any
Note 2 If necessary the Minute Minder can be cancelled before the tone sounds by
time by simply pressing the Minute Minder button.
pressing and holding the Minute Minder button and then at the same time
pressing the “–” button until 0.00 appears in the display window.
8
Electronic Clock & Automatic Oven Timer
Operation
AUTO COOKING PROGRAMMES
There are two Auto Cooking programmes that can be selected using your timer:–
(a) To set the timer to switch the oven(s) On and Off Automatically
(b) To set timer to switch on immediately and OFF automatically after a set cook period.
a) TO SET THE TIMER TO SWITCH THE OVEN(S) ON AND OFF AUTOMATICALLY
This allows you to cook at a specified time for a chosen period before the oven switches
off Automatically.
Step 1 Check that the correct time of day is set, if not follow instructions for setting the time of day.
Step 2 Place food onto the correct shelf position in the oven and close the oven door(s).
(KD643E only)
Step 3 Press and hold in the Cook Period button.
The display will read 0.00 with the ‘cookpot’ symbol lit.
Step 4 With the Cook Period button still held in,set the required Cook Period
using the “+” and “–” buttons.
Release the buttons and the timer display will revert to the time of day with the
‘Auto’ symbol and ‘cookpot’symbol lit.
Step 5 Press and hold in the End Time button.
The display will read the earliest possible end time for the Cook Period
that you have set above.
The ‘Auto’symbol and ‘cookpot’ symbol will be lit.
Step 6 With the End Time button still held in,use the “+”and “–”buttons to set
the ‘End Time’ (i.e. The time you require the oven to switch off).
Release all the buttons and the timer will revert back to the time of day.
The ‘Auto’symbol will remain lit to signify that an Auto Cooking Programme has
been set.The ‘cookpot’ symbol will go out.
Step 7 Turn the oven control(s) to the required temperature, and if necessary
select the appropriate oven function.
At the end of the Automatic Cook Period the Auto Symbol will flash and an
intermittent bleeping sound will be heard.
The audible tone will continue unless cancelled.
The ‘Auto’symbol will continue to flash until the timer is returned to Manual
operation (see below).
Step 8 Press the Manual button, the audible tone will be cancelled and the
oven(s) will be returned to Manual.
Step 9 Turn the oven control(s) to the OFF position.
9
Electronic Clock & Automatic Oven Timer
Operation
(KD643E only)
Note 1 When cooking automatically the Cook Period can be checked at any time by simply
Note 2 When cooking automatically the End Time can be checked at any time by simply
b) TO SET TIMER TO SWITCH ON IMMEDIATELY AND OFF AUTOMATICALLY AFTER A SET COOK
NOTE:The Cookpot symbol disappears
pressing the Cook Period button.
pressing the End Time button.
PERIOD
Step 1 Check that the correct time of day is set, if not follow instructions for setting the time of day.
Step 2 Place food onto the correct shelf position in the oven and close the oven door(s).
Step 3 Turn the oven control(s) to the required temperature, and if necessary select the appropriate oven
function.
Step 4 Press & hold in the Cook Period button,the display will read 0.00 and the
‘cookpot’symbol will light up.
With the Cook Period button still held in set the required Cook Period using the
“+”and “–”buttons. Example: 1hr 30 minutes (as shown).
Note: Cook Period is the length of time the food requires to cook.
Step 5 Release all buttons.
The timer display will revert to the time of day with the ‘Auto’symbol lit &
‘cookpot‘ symbol remaining lit.
At the end of the Cook Period the ‘Auto’ symbol will flash and an intermittent
audible tone will be heard.
The audible tone will continue until cancelled.The ‘Auto’ symbol will continue to
flash until the timer is returned to Manual operation (see below).
10
Step 6 Press the Manual button.The audible tone will be cancelled and the
oven(s) will be returned to Manual.
Step 7 Turn the oven control(s) to the OFFposition.
Electronic Clock & Automatic Oven Timer
Operation
(KD643E only)
TO CANCEL AN AUTO COOKING PROGRAMME BEFORE
THE COOK PERIOD HAS FINISHED.
Step 1 Turn the oven control(s) to the OFFposition.
Step 2 Press the Manual button to return the oven(s) to “Manual”operation.
The ‘Auto’symbol will go out.
Note 1 When cooking automatically the Cook Period can be checked at any time by simply pressing
OTHER NOTES ON TIMER OPERATION
1. When cooking Automatically the Cook Period can be checked at any time simply by pressing the Cook
2. When cooking Automatically the End Time can be checked at any time by simply pressing the End Time
3. Having set a Cook Period and End Time an electronic device stores the information.The device within the
4. When setting an Auto Cooking Programme and a mistake is made, to clear:–
5. If at any time the display shows three flashing zero’s 0.00 and ‘Auto’,it is likely that the electricity supply to
6. To set each function always press and hold the required function button and at the same time press “+”or
the Cook Period button.
Period button.
button.
timer will switch the oven(s) on and off at the required times.
(a) Press & release the Manual button.
(b) Start the sequence again.
the oven has been interrupted.Reset the timer to the correct time of day.
Food in the oven may,therefore, not have been cooked, before serving check food is thoroughly heated
and completely cooked.
“–” buttons.
11
Hotplate
The hotplate has two high speed burners and two simmering burners which will
accommodate pans between 100mm (4”) and 230mm (9”) diameter. All pans should be
positioned centrally over the burners.
TO USE THE HOTPLATE
1. Press the ignition button and then push in and turn the control knob of the
chosen burner anti-clockwise to the large flame symbol. Continue to press
the ignition button until the sparks light the gas.
2. Turn the control knob anti-clockwise to the desired setting.
Only turn the control knob between the large flame symbol and the small
flame symbol for adjusting the setting.
3. To turn off,turn the control knob fully clockwise to the symbol O.
DO NOT use the hotplate unless all pan supports are in position.
DO NOT use mis-shapen pans which may be unstable.
DO NOT use round base woks directly on the pan supports.
Each burner is fitted with a spark ignitor for lighting the gas.To ensure rapid lighting of
the burners every time they are used, the ignitors must be kept clean and dry. Remove
any food spillage or cleaning materials from the ignitor using a small nylon brush such
as a tooth brush. Access to the ignitor can be achieved by lifting off the loose burner
parts carefully when the burners are cool.
When the hotplate burner bodies and caps are removed for cleaning, be careful not to
drop any food particles or cleaning materials into the burner bases, to avoid the
possibility of blocking the gas jets.
If aluminium based pans are used, a silvery deposit may appear on the top edge of the
pan support fingers. See ‘Care and Cleaning’ section for cleaning information.
When the hotplate burners are turned down, a slight ‘popping’noise may be heard.This
is perfectly normal.
12
Hotplate
SAFETY REQUIREMENTS FOR DEEP FAT FRYING
1. Never fill chip pans more than one third full with oil or fat.
2. Never leave oil or fat unattended during the heating or cooling period.
3. Never heat fat or fry with a lid on the pan.
4. Always dry food thoroughly before frying, and lower it slowly into the
hot oil or fat. Frozen foods in particular will cause frothing and spitting if
added too quickly.
5. Always keep the outside of the pan clean and free from streaks of oil or
fat.
HOW TO DEAL WITH A FAT FIRE
1. Do not move the pan.
2. Turn off the hotplate burners.
3. Smother the flames with a fire blanket or damp cloth to extinguish the
fire. Do not use water or a fire extinguisher as the force of it may
spread the burning fat or oil over the edge of the pan.
4. Leave the pan for at least 60 minutes before moving it.
13
Grill
CAUTION – ACCESSIBLE PARTS MAY BECOME HOT WHEN THE GRILL IS IN USE.
YOUNG CHILDREN SHOULD BE KEPT AWAY.
GRILLING SHOULD NEVER BE UNDERTAKEN WITH THE GRILL DOOR CLOSED.
The grill control is designed to provide variable heat control of either the full width of
the grill or just the left half. Turning the control knob clockwise will switch on the full
width and turning anti-clockwise will switch on just the left half.
A gentle flow of air will be blown from underneath the control panel when the grill or
top oven is in use.
GRILL PAN HANDLE
The grill pan handle is detachable from the pan to facilitate cleaning. The handle can be
either detachable from or fixed to the pan.
Remove the screw and washer from the grill pan bracket,tilt the handle over the recess
adjacent to the bracket (A).Slide the handle toward the centre of the pan (B) and let the
handle locate over the bracket (C).
For a detachable handle: Remove the screw and washer from the grill pan and keep
safe.
For a fixed handle: Replace the screw and washer and ensure they are fully tightened.
Warning: Ensure when using grill pan handle in the detachable manner it is centralised
and secure.
AB
C
TO USE THE GRILL
1. Open the grill/top oven door and place the shelf in the required position.
2. Turn the grill control knob clockwise to 4 (max) for full width grilling or
anticlockwise for the half grill.
3. Slide the grill pan toward the back of the grill compartment until it stops.
4. Leave the control at 4 (max) for toast and for sealing and fast cooking of foods.For
thicker foods requiring longer cooking, turn the control to a lower setting after
sealing on both sides at 4 (max).
NOTE: The grill will not operate unless the top oven control is in the OFF position.
Grilling can be started from cold but for best results preheat for approximately 2
minutes.
DO NOT cover the grill pan or grid with aluminium foil as this can hold fat, intensify
the heat and cause a fire hazard.
14
Ovens
Both ovens have a thermostat light that will illuminate until the oven has reached the
set temperature. It will then switch off and on during cooking as the thermostat
maintains the temperature.
Each shelf has a safety stop to prevent it from being pulled out too far when attending
to food.Shelves are removed by pulling them out to the stop and then lifting at the front
to withdraw. The oven cooking charts are a guide only, giving approximate cooking
temperatures and times.To suit personal taste and requirements it may be necessary to
increase or decrease temperatures by 10˚C.
A gentle flow of air will be blown from underneath the control panel when the top oven
or grill is in use.
TOP OVEN - CONVENTIONAL COOKING
The top oven can be used to cook small quantities of food or used in conjunction with
the main oven to provide additional cooking space.
TO USE THE TOP OVEN
1. Place oven shelf in chosen position (refer to cooking chart).
2. Turn the top oven control knob clockwise to the required setting. The top oven
thermostat light will go off when the oven has reached the set temperature.
Food should be placed in the centre of the shelf with a gap of at least 25mm (1 inch)
between it and the grill element to avoid burning and ensuring an even cooking.
Do not place food or dishes on the floor of the oven.
MAIN OVEN - FAN COOKING
Fan cooking is ideal for large poultry or joints of meat,reducing cooking times and
often eliminating the need for preheating the oven.It is also ideal for batch cooking
where food is cooked on more than one level,because the forced circulation of hot air
gives an even temperature from the top to the bottom of the oven.
When cooking recipes that are not designed for a fan oven,it is recommended that the
temperature is reduced by about 25˚C and the time reduced by about 10 minutes for
each hour.If a large quantity of food is being cooked, it will be necessary to increase
the cooking time to compensate for the extra oven load.
TO USE THE MAIN OVEN
1. Check that the timer is set to manual mode (KD643E only).
2. Place oven shelves in chosen position (refer to cooking chart).
3. Turn the main oven control knob clockwise to the required setting. Pre-heating is
not normally necessary,but some foods such as bread, scones and Yorkshire
pudding do benefit from being placed in a hot oven.
Food should be placed in the centre of each shelf to allow for even air circulation
around the food.
15
Time (approx.)
(1lb) + 20 mins extra
20-25 mins per 450g
˚C
160/180
Temperature
(1lb) + 25 mins extra
25-30 mins per 450g
(1lb) + 25 mins extra
20-30 mins per 450g
160/180
25-30 mins per 450g
160/180
(1lb) + 25 mins extra
160/170
(1lb) + 20 mins extra
18-20 mins per 450g
160/180
C
o
C
o
- 2 Hrs
2
/
1
1
450g at 150
allow 12 mins per
(1lb) at 150/160
13-15 mins per 450g
140-150
Pre-
heat
Meat
in Oven
Position
OVEN COOKING CHART
Time (approx.)
Top Oven Cooking Fan Oven Cooking
˚C
Temperature
No
Beef
No
Lamb
No
Pork
(1lb)
+ 35 mins over.
35-40 mins per 450g
35 mins per 450g (1lb)
170/180
190/200
+ 40 mins over
40 mins per 450g (1lb)
40 mins per 450g (1lb)
170/180
190/200
No
Veal
from
Runner 1
bottom
of oven.
No
Chicken/ Turkey
up to 4kg (8lb)
(1lb)
(1lb) + 40 mins over
40-45 mins per 450g
170/180
25-30 mins per 450g
40-45 mins per 450g
190/200
170/180
No
Turkey 4 to 5.5kg
(8 to 12lb)
No
over 5.5kg (12lb)
Casserole
hrs
2
/
1
(1lb)
2-2
(1lb) + 25 mins over
25-30 mins per 450g
150
190/200
16
Pre-
Meat
heat
Meat
Beef/ Lamb
Ye s
Ye s
(slow roasting)
Beef/ Lamb
(foil covered)
Ye s
Pork
(slow roasting)
Pork
Ye s
(foil covered)
Ye s
Veal
Veal
(slow roasting)
Ye s
(foil covered)
Ye s
Poultry/Game
(slow roasting)
Poultry/Game
Ye s
(foil covered)
Ye s
Casserole
If using aluminium foil, never: 1. Allow foil to touch sides of oven. 2. Cover oven interior with foil. 3. Cover shelves with foil.
Medium: 70˚C Pork: 90˚C
Well Done: 75˚C Veal: 75˚C
The most accurate method of testing the readiness of joints of meat or whole poultry is to insert a meat thermometer into the thickest
part of a joint, or the thickest part of poultry thighs, during the cooking period. The meat thermometer will indicate when the required
internal temp has been reached.
Beef - Rare: 60˚C Lamb: 80˚C Poultry: 90˚C
OVEN COOKING CHART
8-10
15-20
Time in mins.
˚C
170/180
210/220
Fan Oven Cooking
Temperature
Ye s
Pre-
heat
Oven
Position in
Runner 1 from
Runner 1 from
bottom of oven.
bottom of oven.
20-25
10-15
Time in mins.
Top Oven Cooking
˚C
180/190
210/220
Temperature
20-25
15-20
160/170
170/190
Ye s
Runner 1
Runner 1 from
bottom of oven.
20-30
20-25
170/180
180/190
12-15
75-90
180/200
140/150
Ye s
Runner 1
Runner 1 from
bottom of oven.
10-15
60-75 7 inch
200/210
150/160
45-50
on size
Depending
130/140
Runner 1
on size
Time Dependent
140/150
on use
Dependent
190/200
190/200
Runner 1 from
Runner 1 from
bottom of oven.
bottom of oven.
on recipe
on recipe
Time Dependent
Time Dependent
190/200
200/210
40-45
20-25
180/190
190/200
Ye s
Ye s
Runner 2 from
Runner 2 from
bottom of oven.
bottom of oven.
30-40
20-30
190/200
200/210
40-50
105-135
130/140
140/150
Runner 1
Runner 1
40-50
90-120
140/150
150/160
45-50
180-240
80-90
200/210
No
Ye s
Runner 1
Runner 2 from
bottom of oven.
30-45
150-180
100
200/210
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Pre-
heat
Food
Baking
Ye s
Scones
Small Cakes
Sponge Sandwich
(fatless)
Victoria Sandwich
Swiss Roll
Semi-rich Fruit
cakes
Rich Fruit Cakes
Shortcrust Pastry
Puff Pastry
Yorkshire Pudding
Individual Yorkshire
Puddings
Milk Pudding
Ye s
Baked Custard
Bread
Note: If soft margarine is used for cake making, temperatures recommended by the
manufacturers should be followed. Temperatures recommended in this chart refer to
cakes made with block margarine only.
Ye s
Meringues
17
The Plate Warming ‘S’Setting
The 90˚ setting on the main oven thermostat can be used for slow cooking.
PREPARING FOOD FOR SLOW COOKING
1. All dishes cooked by the ‘S’setting should be cooked for a minimum 6 hours.
They will ‘hold’ at this setting for a further hour but marked deterioration in
appearance will be noticed in some cases.
2. Joints of meat and poultry should be cooked at 170˚ for 30 minutes before
turning to the ‘S’ setting and never be cooked lower than the middle shelf
position.
3. Joints of meat over 6 lbs (2.7kg) and poultry over 4 lbs 8oz (2 kg) should not
be cooked using the ‘S’ setting.
4. Always stand covered joints on a rack over the meat tin to allow good air
circulation.
5. A meat thermometer should be used when cooking pork joints and poultry.
The internal temperature of the food should reach at least 88˚C.
6. This method is unsuitable for stuffed meat and stuffed poultry.
7. Always bring soups,casseroles and liquids to the boil before putting in the
oven.
8. Cover casseroles with foil and then the lid to prevent loss of moisture.
9. Always thaw frozen food completely before cooking.
10. Root vegetables will cook better if cut into small pieces.
11. Adjust seasonings and thickenings at the end of the cooking time.
12. Use the zones of heat in the oven, e.g. meringues and milk puddings can be
cooked lower in the oven whilst other dishes requiring greater heat can be
cooked above them.
13. Egg and fish dishes need only 1-5 hours cooking and should be included in
day cooking sessions, when they can be observed from time to time.
14. Dried red kidney beans must be boiled for a minimum of ten minutes after
soaking, before inclusion in any dish.
18
Care and Cleaning
Switch off the electricity supply and allow to cool before cleaning the cooker.
Clean the cooker regularly and wipe up spills soon after they occur to prevent
them from becoming burnt on. Never use biological washing powder, caustic
cleaners, harsh abrasives,scouring pads, steam cleaners,aerosol cleaners or oven
chemical cleaners of any kind.
Before moving your cooker ensure that it is cool and note that it is heavy
(approximately 70 kg 155 lbs),so you may require assistance.To move the cooker
forward, open the top oven/grill door and with both hands positioned under the roof
of the compartment, lift and pull forward.Replace by pushing the cooker backwards.
Check that the cooker is level.Take care to ensure that any floor covering is not
damaged.
OVEN SHELF SUPPORTS
The shelf supports are removable and dishwasher safe.
To remove hold the support at the front and pull away from the oven
side, this can then be cleaned in a sink or a dishwasher.
When removed it allows access to the oven side, which can be cleaned
with warm soapy water.
To refit the support, insert the longer leg into the rear fixing hole and
push the front leg into the front fixing hole.
REPLACEMENT OF OVEN LIGHT BULB
CAUTION: DISCONNECT THE APPLIANCE FROM THE ELECTRICITY SUPPLY BEFORE
REPLACING THE LAMP TO AVOID THE POSSIBILITY OF AN ELECTRIC SHOCK
Light bulbs are not covered by the manufacturer’s guarantee.
A new 15W,300˚C rated SES bulb can be obtained from your cooker supplier or any
major electrical retailer.
1. Remove the shelves from the oven.
2. Unscrew the lens using a thick cloth to protect your fingers in the unlikely
event of a lens fracture.
3. Unscrew bulb.
4. Fit new bulb and refit lens.
19
Care and Cleaning
COOKER FINISH CLEANING METHOD
Vitreous Enamel
Hotplate, pan supports,
hotplate front trim,
burner caps, roasting dish,
grill pan, main oven base,
inside of grill compartment,
inside of doors.
Paint
Side trims, plinth, fascia
bottom trim, fascia end
caps, side panels,
door handles
Aluminium
Hotplate side trims, hotplate
burner bodies, lid rear trim,
rear flue grille.
Glass As for enamel cleaning.Polish with a clean dry cloth
Cloth wrung out in warm soapy water. Stubborn
stains can be removed with a cream paste,
liquid cleaner or by rubbing with fine steel wool
soap pads.
Check that the cleaning agent is approved by the
Vitreous Enamel Association.
Wash with a cloth wrung out in warm soapy water
only.
DO NOT USE ABRASIVES.
Similar to paint cleaning above.Use a nylon brush to
remove any cleaning materials,water or dirt from the
hotplate burner bodies.
or kitchen roll.
Chromium Plating
Oven shelves, grill pan grid,
grill pan handle support
Plastic
Grill pan handle, control
knobs
20
Wipe with a cloth wrung out in warm soapy water.
A fine steel wool soap pad e.g.Brillo, Ajax,or a
chrome or stainless steel cleaner may be used.
Wipe with a cloth wrung out in warm soapy water.
Stubborn stains can be removed with a cream
cleaner.
Care and Cleaning
Take particular care not to damage the inner surface of the door inner glass that
is coated with a heat reflective layer.Do not use scouring pads,or abrasive
powder, which will scratch the glass.Ensure that the glass panel is not subjected
to any sharp mechanical blows.
Stubborn stains can be removed by using a fine steel wool soap pad.
the inner glass panel may be cleaned,while still warm, without removing it from the
door.After cleaning, rinse and dry with a soft cloth.
CLEANING THE DOORS
SIDE OPENING DOORS
Cleaning the door glass is the same as the drop down doors, except take care to
support the weight of the inner glass when removing and refitting.
DROP DOWN DOORS
Remove the door inner glass as follows.
1. Open the door fully and unscrew the two screws securing the glass panel so
that the securing brackets can be turned.There is no need to remove the
screws completely.
2. Turn the brackets so that the glass can be
removed and cleaned at the sink (Fig. 1.)
Fig. 1.
For slight soiling
3. The inside of the outer door glass can now be cleaned while still fitted to the
cooker.
NEVER OPERATE THE COOKER WITHOUT THE INNER DOOR GLASS IN
POSITION.
Refit the door inner glass as follows.
1. NOTE: The inner door glass has a special reflective coating on one side.
Replace the door inner glass so that the statement: “IMPORTANT THIS FACE
TOWARDS THE OVEN” can be read from the inner side of the door.
2. Turn the two securing brackets back to their
original position to retain the glass and
tighten the screws (Fig.2.)
Fig. 2.
21
Something Wrong with your Cooker
Before contacting your nearest Service Centre or Installer, check the problem
guide below,there may be nothing wrong with your cooker.
PROBLEM CHECK
I
Ignition does not work.
f all burners fail to ignite:
Check that sparks appear at the burners; a clicking
noise should be heard.
If not...
Check that the electricity supply is turned on.
If the electricity supply has failed, the hotplate
burners can be lit by a match.
Hotplate burner.
Burner ports Ignitor
f only one burner fails to ignite:
I
Check that the burner is dry and that spillage of food
or cleaning fluid remains are not affecting the ignitor
or burner ports.
Clean away any debris with a dry nylon brush such as
an old toothbrush. If a wire wool pad has been used
for cleaning around the burner ensure the ignitor is
free from any stray strands.Any water on the burner
should be dried with a cloth or kitchen towel.
Make sure that all the burner parts are correctly
seated.
22
Something Wrong with your Cooker
PROBLEM CHECK
Slight odour or small
amount of smoke when
grill / oven used first
time
Oven cooks too fast or too
slow
(KD643E only)
Cannot set an “Auto Cook”
programme or cannot get the
timer to turn the oven on or
off at the required times.
(KD643E only)
Timer Display shows "0:00"
with "Auto" Flashing.
(KD643E only)
Main Oven does not work, but
the grill,Top Oven and
hotplate burners work.
Oven lamp does not work
This is normal and should cease after a short period.
Check that the temperature and shelf positions are as
recommended in the Oven Cooking Charts.
However, it may be necessary to increase or decrease the
recommended setting slightly to suit your taste.
Read the Timer instructions in this book carefully
remembering that the Cook period is the length of time
that the timer will switch the oven(s) on as part of an Auto
Cooking Programme.
The electricity supply to the cooker may have been been
interrupted,but has now come back on again. set the
correct time of day by following the instructions given in
the timer section of this book.
The timer may be set for an Auto Cooking Programme.
Check the timer to see if “AUTO” is illuminated. If it is,
follow the instructions given in the timer section of this
book to cancel the Auto Cooking Programme.
The oven lamp is not covered by the guarantee.
The part is easily changed (see the section on oven lamp
replacement). A new lamp may be obtained from our
Parts department see Key Contacts (back page).
23
Installation Instructions
Prior to installation, ensure that the local distribution conditions (nature of the gas and
gas pressure) and the adjustment conditions are compatible.The adjustment
conditions for this appliance are stated on the rating label which is fitted on the back
panel.
This appliance is not designed to be connected to a combustion products
evacuation device.It must be installed and connected in accordance with current
installation regulations. particular attention should be given to the relevant
requirements regarding ventilation.
MODEL NUMBERS KD643E and KD641E
Category Il2h3+ (GB. IE)
These models are set to burn NATURAL GAS (G20) at 20mbar but can be converted for
use on BUTANE (G30) at 28-30mbar or PROPANE (G31) at 37mbar with the use of a
service kit available from our parts department (see Key Contacts, back page).
GAS SAFETY (INSTALLATION & USE) REGULATIONS
It is the law that all gas appliances are installed by competent persons in
accordance with the current edition of the above regulations.It is in your interest and
that of safety to ensure compliance with the law.
In the UK, CORGI registered installers work to safe standards of practice.
The cooker must also be installed in accordance with BS 6172.
Failure to install the cooker correctly could invalidate the warranty liability claims and
could lead to prosecution.
LOCATION
The cooker may be located in a kitchen, kitchen/diner or a bed-sitting room, but not in
a room containing a bath or shower. The cooker must not be installed in a bed-sitting
room of less than 20m3.
When adjusted for use on BUTANE (G30) or PROPANE (G31) the cooker must not be
installed in a room or internal space below ground level,e.g. in a basement.
PROVISION FOR VENTILATION
The room containing the cooker should have an air supply in accordance with
BS 5440: Part 2.
The room must have an opening window or equivalent;some rooms may also require
a permanent vent. If the room has a volume between 5 and 10m3, it will require an air
vent of 50cm2effective area unless it has a door which opens directly to outside. If the
room has a volume of less than 5m3, it will require an air vent of 100cm2effective area.
If there are other fuel burning appliances in the same room, BS 5440: Part 2 should be
consulted to determine air vent requirements.
24
Installation Instructions
TECHNICAL DATA
DIMENSIONS
Height 900 - 915mm
Width 600mm
Depth 595mm (excluding door handles)
GENERAL
Gas connection Rp
1
/2(1/2”BSP female)
Pressure test point Hotplate burner injector.
Gas rate adjustment None
Aeration adjustment None
Electrical connection 4mm
2
twin and earth.
230-240V a.c. 50Hz.
Natural Gas
HOTPLATE
Front left and rear right
HOTPLATE
Front right and rear left
Heat Input
3.0kW
1.9kW
Injector
128
102
GRILL 2.4 / 2.6kW
TOP OVEN 1.7 / 1.85kW
MAIN OVEN
2.3 / 2.5kW
Heat Input
2.8kW
(205g/h)
1.8kW
(130g/h)
LPG
Injector
82
65
25
Installation Instructions
SPACE FOR FIXING
The cooker can be close fitted below hotplate level.This requires a
minimum distance of 600mm between cupboard units of hotplate height.
When installing next to a tall cupboard,partition or wall, for a minimum
distance of 400mm above hotplate level,allow a side clearance of at least
65mm.
The diagram below illustrates the minimum clearance between the cooker
and adjacent walls, cupboards etc.
The wall behind the cooker between the hotplate and 450mm above,and
the width of the cooker,must be a non-combustible material such as
ceramic wall tiles.
If the cooker is to be fitted
close to a corner base unit on
the left hand side, ensure that
there is a clearance of at least
50mm to allow the oven door
to open fully for when
removing oven shelves.
400 mm Min
840 mm Min
750
65 mm Min
600
503 mm Min
COOKER HOODS
If a cooker hood is to be installed, refer to the cooker hood manufacturers’
instructions regarding fixing height.
UNPACKING THE COOKER
Unpack the components from inside the grill and oven:Check that the
following parts are present:
Grill pan and grid Top oven shelf (1)
Pan supports (2) Main oven shelves (2)
Enamelled burner caps (4) Literature
Aluminium burner bodies (4)
26
Installation Instructions
LEVELLING
Two rear wheels and two front feet are fitted which can be adjusted up or down to set the
height (915mm) and level the cooker.
1. The rear wheels can be raised or lowered from the BACK of the cooker by
adjusting the levelling screws ‘A’ in the plinth.
2. The front feet can be simply screwed in or out to lower or raise the front of the
cooker.
CAUTION: Some soft floor coverings may get damaged if the cooker is not moved
carefully.
NOTE: Ensure oven shelves are level by using a spirit level on the rod shelves
VIEWED FROM REAR
STABILITY BRACKET
The back of the cooker has a slot for engagement of a stability bracket, which can be
obtained, as an extra, from your cooker supplier.
CONNECTING TO GAS SUPPLY
The cooker is designed to match the depth of standard 600mm worktops.An
adaptor backplate should, therefore, be fitted within the shaded area shown to
allow the cooker to be pushed fully to the wall.
GAS
BACKPLATE
POSITION
220mm
70mm
125mm
REAR OF
COOKER
STABILITY
BRACKET
POSITION
450 mm
635mm
SLOT FOR
STABILITY
BRACKET
Connection to the cooker should be made with an approved appliance flexible
connection to BS 669. Hoses connected to LPG should be suitable for LPG and
capable of withstanding 50mbar pressure A length of 0.9 to 1.25m is
recommended.The length of hose chosen should be such that when the cooker is in situ,
the hose does not touch the floor.
The temperature rise of areas at the rear of the cooker that are likely to come in contact
with the flexible hose do not exceed 70˚C.
27
Electrical Installation
Warning - THIS APPLIANCE MUST BE EARTHED
The cooker must be connected by a qualified electrician to a suitable double - pole control unit
with a minimum rating of 32A and a minimum contact clearance of 3mm, which should be
fitted adjacent to (but not above) the cooker, in accordance with IEE regulations.
The power supply cable should conform to BS6004 with a conductor size of 4mm2.
The control unit should be easily accessible in the event of an emergency.
This appliance conforms to EN55014 regarding suppression of radio and television interference.
Access to the mains terminals is gained by removing the rear access cover.
The mains cable must pass through the cable clamp adjacent to the terminal block, and the
screws must be fully tightened.Sufficient cable should be used to allow the cooker to be pulled
out for servicing.
Take care not to trap the mains cable when pushing the cooker into its final position.
Operational Checks
After installation, check for gas soundness.The supply pressure can be checked at one of the
hotplate burner injectors.
Check that the hotplate burners ignite correctly and burn with a steady flame.Check for a steady
flame at the low setting.
Instruct the user on the operation of the cooker.
28
Notes
29
Notes
30
If It Still Won’t Work...
Contact the Service Office (0870 6070805)
If something is still wrong with your appliance after you have been through the
‘Something Wrong’list:
1. Switch off and unplug the appliance from the mains.
2. Call your nearest Service Office or local importer.
When you contact us we will want to know the following:
1. Your name,address and postcode.
2. Your telephone number.
3. Clear and concise details of the fault.
4. The Model number and the Serial number of your appliance.
5. The date of purchase (please keep the receipt as evidence will be required when
an engineer calls) enter the date here:
.............................................................................
Please make sure you have all these details ready when you call.
Spare Parts
Please remember your new appliance is a complex piece of equipment.
‘DIY’ repairs or unqualified and untrained service people may put you in danger, could
damage the appliance and might mean you lose cover under the Parts Guarantee.
If you do experience a problem with the appliance don’t take risks,call in our Service
Engineer.Our Parts are designed exclusively to fit your appliance.Do not use them for
any other purpose as you may create a safety hazard.
Disposal of your product
To minimise the risk of injury to children please dispose of your product carefully and
safely. Remove all doors and lids. Remove the mains cable (where fitted) by cutting off
flush with the appliance and always ensure that no plug is left in a condition where it
could be connected to the electricity supply.
To help the environment, Local Authority instructions should be followed for the
disposal of your product.
This appliance conforms to the following EEC Directives:
Electromagnetic Compatibility Low Voltage Equipment
89/336/EEC 73/23/EEC
92/31/EEC 93/68/EEC
93/68/EEC
31
Key Contacts
Repair Service and Information Desk
UK: 0870 6070805
(Open 8am to 5.30pm Mon - Fri
9am to 5pm Sat
and 10am to 4pm Sun
Closed Bank Holidays)
Note: Our operators will require the following information:-
Model Number:
Serial Number:
Extended Warranty
To join: UK 0870 442 7661
(Open 8 to 8 Mon-Sun)
Genuine Parts & Accessories
Mail Order Hotline
To join: UK 0870 558 5850
(Open 8.30 to 5 Mon-Fri and 8.30 to 12 Sat).
All Services are offered as an extra benefit and do not affect your statutory rights.
Merloni Elettrodomestici UK Ltd, Morley Way, Peterborough, PE2 9JB
PRINTED BY SIMLEX .FOUR ASHES,WOLVERHAMPTON. 07/2004 195045064.00
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