IMI Cornelius, Inc. Viper (2-BRL) Installation Manual

FCB VIPER DISPENSER

Installation Instructions

Viper (2-BRL) CO
Viper (3-BRL) CO

2 Ventilation Kit
2 Ventilation Kit

Release Date: July 14, 2009

Publication Number: 899400001INS

Revision Date: September 3, 2010

Revision: C

Visit the IMI Cornelius web site at www.cornelius.com

for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every pos­sible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the
person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneu­matic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local
safety and construction requirements are being met, in addition to the information contained in this manual.

This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is sub­ject to all of the restrictions and limitations contained in the Commercial Warranty.

Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage result­ing from any of the following occurrences, including but not limited to, (1) other than normal and proper use and
normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5)
accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and
trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow instal­lation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not
100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or
the product dispensed which are adversely impacted by changes in liquid scale or chemical composition.

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con­tact:

www.cornelius.com

800-238-3600

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.

Printed in U.S.A.

Copyright © 2010, All rights reserved, IMI Cornelius Inc.

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Document Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Different Types of Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Qualified Service Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

CO2 (Carbon Dioxide) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Mounting in or on a Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Tools Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Regulator Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Plumbing Line Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Monthly Maintenance Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Viper Installation Manual

DOCUMENT OVERVIEW

Introduction

INTRODUCTION

This document is used to install the CO2 ventilation kit for the Viper 2-Barrel and
3-Barrel Units

Viper 2B: 621260142, 621250142 and 621260142IC
Viper 3B: 621360142, 621350142 and 621360142IC

Prior knowledge of Viper Installation and service procedures is required before
attempting this installation process.

Revision Date: July 14, 2009 www.cornelius.com Revision: B
© 2009, IMI Cornelius Inc. - 1 - Publication Number: 899400001INS

Viper Installation Manual

SAFETY INSTRUCTIONS

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and

any warning/caution labels on the unit (decals, labels or laminated
cards).

• Read and understand ALL applicable OSHA (Occupational Safety
and Health Administration) safety regulations before operating this
unit.

Recognition

Recognize Safety Alerts

!

This is the safety alert symbol. When you see it in this manual or on the unit,
be alert to the potential of personal injury or damage to the unit.

Different Types of Alerts

SAFETY TIPS

!

DANGER:

Indicates an immediate hazardous situation which if not avoided WILL result in
serious injury, death or equipment damage.

!

WARNING:

Indicates a potentially hazardous situation which, if not avoided, COULD result
in serious injury, death, or equipment damage.

!

CAUTION:

Indicates a potentially hazardous situation which, if not avoided, MAY result in
minor or moderate injury or equipment damage.

• Carefully read and follow all safety messages in this manual and
safety signs on the unit.

• Keep safety signs in good condition and replace missing or damaged
items.

• Learn how to operate the unit and how to use the controls properly.

• Do not let anyone operate the unit without proper training. This appli­ance is not intended for use by very young children or infirm persons

Publication Number: 899400001INS - 2 - © 2009, IMI Cornelius Inc.

Viper Installation Manual

without supervision. Young children should be supervised to ensure
that they do not play with the appliance.

• Keep your unit in proper working condition and do not allow unauthor­ized modifications to the unit.

QUALIFIED SERVICE PERSONNEL

!

WARNING:

Only trained and certified electrical, plumbing and refrigeration technicians
should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO

NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN
SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.

SAFETY PRECAUTIONS

This unit has been specifically designed to provide protection against personal
injury. To ensure continued protection observe the following:

!

Disconnect power to the unit before servicing following all lock out/tag out
procedures established by the user. Verify all of the power is off to the unit
before any work is performed.

Failure to disconnect the power could result in serious injury, death or equipment
damage.

!

Always be sure to keep area around the unit clean and free of clutter. Failure to
keep this area clean may result in injury or equipment damage.

SHIPPING AND STORAGE

!

Before shipping, storing, or relocating the unit, the unit must be sanitized and all
sanitizing solution must be drained from the system. A freezing ambient
environment will cause residual sanitizing solution or water remaining inside the
unit to freeze resulting in damage to internal components.

WARNING:

CAUTION:

CAUTION:

CO2 (CARBON DIOXIDE) WARNING

© 2009, IMI Cornelius Inc. - 3 - Publication Number: 899400001INS