IMI Cornelius, Inc. UC-40, UCC-40 Service Manual

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Page 1

REMOTE COOLING UNIT

UC-40 and UCC-40

Installation and Service Manual

Release Date: September 28, 2004

Publication Number: 710160089

Revision Date: N/A

Revision: N/A

Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

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INSTALLATION AND SERVICE MANUAL

The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual.

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:

www.cornelius.com

800-238-3600

Trademarks and copyrights:

Aurora, Cornelius, Decade, Hydro Boost, Sitco, Spirit, UF-1, Vanguard, Venture, Olympus, and Vista are registered trademarks of IMI Cornelius Inc.

Optifill trademark is pending.

This document contains proprietary information and it may not be

reproduced in any way without permission from Cornelius.

Printed in U.S.A.

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Installation and Service Manual

IMPORTANT INFORMATION AND SAFETY NOTES. PLEASE READ BEFORE INSTALLING DISPENSER.

• Always transport equipment in an upright position and never drag over rough floors or down steps.

• A trained person, who is qualified to make connections to water, electrical and/or compressed gas supplies must only carry out installation and maintenance. Local by-laws/regulations must be followed.

• Switch off and unplug electrical power to unit during maintenance operations. Do not attempt to remove any protective covers.

• Locate equipment on a firm, level surface and protect from physical damage. Mounting surface must be able to support 500 lbs. (227kg) weight. Never allow air vents/louvers to become blocked and do not place any non-specified items on top. Regularly clean condensers and louvers with a soft brush or vacuum.

• This dispenser is for indoor use only. Do not expose equipment to extremes of temperature, water spillage, spray, steam, or high humidity or clean with water jet into dispenser components because this could cause damage to electrical components and shock to personnel. Do not place or store objects on top of unit.

• This dispenser must be connected to correctly rated electrical power outlet, preferably protected by a safety cutout and is easily accessible for isolation of the equipment. The equipment must be earth grounded.

• Use and ELCB (earth leakage circuit breaker)/GFCI (ground fault interrupt) for electrical power protection.

• Use an HVAC circuit breaker to the power outlet circuit supplying the dispenser.

• Each module or accessory requires a 120 VAC 15 Amp 60 HZ grounded outlet. If 230 VAC 50/ 60 HZ, use a minimum of 10 Amp outlet for each module or accessory.

• Ambient temperature must not exceed 90oF (32.3oC) on units with merchandisers.

WATER SYSTEM

• Insufficient water supply to carbonator will cause pump damage.

WARNING: If the installation is idle and exposed to freezing temperatures, disconnect water supply lines and blow out all water from pump, carbonator tank, and dispensing system.

WARNING: UNDETECTED CO2 LEAKS MAY CAUSE HARM OR DEATH DUE TO ASPHYXIATION. CO2 tank must be located next to a solid wall and chained to the wall. CO2 cylinders must be secured in a vertical position and only connected to dispensing equipment via a suitable pressure regulator. Check connections for leaks.

WARNING: DO NOT lift dispenser modules by valve housing assemblies. Lifting by the valve housing assemblies will cause damage to the housing.

WARNING: System must be sanitized in accordance with the procedures found in this manual under the cleaning and maintenance section.

WARNING: Before attempting to remove the refrigeration deck, disconnect all electrical power. Melt the ice bank and thoroughly drain the water bath. See additional notes in Water Bath Cleaning Section in the manual.

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Installation and Service Manual

DIMENSIONS

See Illustration Below

SHIPPING WEIGHT

135 lbs. (61.4 kg)

OPERATING WEIGHT

241 lbs. (109.5 kg)

ELECTRICAL RATING

115 VAC/60HZ/14.6 AMPS; 220VAC/50-60HZ/7.3 AMPS

Transformer: (Built In) 24VAC Secondary

REFRIGERATION

1/3 HP (Lift Out Type)

SPECIFICATIONS

Condenser: Air Cooled

Refrigerant: R134a

APPROVAL

U.L., C.S.A., N.S.F.

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MECHANICAL SERVICE REQUIREMENTS

LOCATION

The dispenser will tolerate a surface +/- 1/2o or +/- 1/8” per foot or +/- 10.4mm per meter maximum slope without affecting refrigeration capacity or cause water spillage from water bath.

Do not install dispenser next to any heat producing equipment such as furnaces, ovens, deep-fat fryers.

Never store items on top of dispenser which will restrict the air flow through the air-cooled condenser coil.

Clearance: The space above the dispenser must have a minimum of 16 inches (406mm). Of clearance to allow for the removal of the top cover and refrigeration chassis and to provide adequate ventilation. There should be at least 1 inch (25.4mm) of clearance on each side and to the rear of the dispenser for servicing and ventilation.

ELECTRICAL

The electrical power supply should conform with that printed on dispenser name plate.

All other electrical connections are to comply with local codes.

A wiring diagram can be found in Section 7.0 of this instruction manual.

A separate electrical circuit with a minimum rating equal to the electrical ratings shown on the dispenser nameplate (amperage and voltage) is recommended for satisfactory operation.

Installation and Service Manual

WATER SUPPLY & DRAINAGE

A water supply having a 1/2” O.D. (12.7mm) copper water tube, minimum is required with a minimum 20 PSIG (1.4 bar) line pressure.

A shut-off valve within three feet (1 meter) of the unit is recommended.

A suitable water filter is recommended to ensure top quality drinks.

A water pressure regulator or reducing valve should be installed in line to the main water supply and set at 30 to 40 psi (2.1 to 2.8 bar). By limiting the incoming water pressure, a 15 psi (1.05 bar) pressure differential (water pressure versus higher carbonator CO2 gas pressure) will ensure that flooding of the carbonator tank does not occur.

Teflon pipe tape should be used (as required) on any fittings used in the water system.

Any contaminants such as dirt, cutting oil, pipe dope left in the system may affect the quality of the finished drink. Therefore, flush water lines prior to start up.

CARBON DIOXIDE (CO2) GAS SUPPLY TO CARBONATOR

For the product tank supply line use a CO2 regulator capable of 0 psig to 100 psig (6.8 bar) normal working pressure. Recommended setting 75 psi (5.17 bar).

A minimum CO2 gas supply pressure 15 psi (1.05 bar) greater than the incoming water pressure will ensure that flooding of the carbonator tank will not occur.

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Installation and Service Manual

SYRUP COMPONENTS

Syrup containers, sold as an accessory, are stainless steel with a capacity of five gallons (18.9 liters). They are equipped with a CO2 gas quick disconnect fitting and syrup quick disconnect fitting.

The dispenser’s syrup outlets are 1/4” (6.4mm) barb fittings, and are located at the front wall, mid-height, of the dispenser.

Each syrup inlet in labeled with the valve number that it services.

If the “syrup in” lines need replacement or extension, a .265 I.D. (6.7 mm I.D.) polytube is recommended. Avoid using soft or easily collapsible tubing on the “syrup in” lines.

Only stainless steel or plastic, barb or compression type fittings should be used on any syrup or soda water connections.

Optional bag-in-box system is also suitable for use with this beverage cooler.

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Installation and Service Manual

INSTALLATION AND START UP PROCEDURE

1. Remove dispenser and related parts from the corrugated shipping carton.

2. Locate dispenser at point of operation.

3. Connect the building’s electrical supply to the dispenser’s main power box (see wiring diagram).

4. It is recommended that the unit’s drain be permanently plumbed to the building drain and conform to all plumbing codes and regulations.

5. Remove the dispenser’s top cover by removing two screws found on the top surface of cover.

6. Remove the filler cap found on the refrigeration platform. Pour clean cool water through the filler hole until water is seen flowing from the overflow tube which is connected to the building’s plumbing system. Replace filler cap and top cover.

7. Now start the refrigeration system by plugging the system’s main power cord into the outlet provided in the cabinet’s main electrical box.

8. It is normal to see a small amount of water being displaced from the water bath through the overflow tube as the ice bank is built.

9. A generalized fluid/gas diagram is provided at the end of this manual.

10. Position the CO2 gas tank in a secure location. Assemble high pressure regulator to CO2 gas cylinder and run jumper line to low pressure regulator.

11. Position the syrup tanks or bag-in-box components in the desired location. Attach the CO2 gas lines leading from the low pressure regulator to these tanks, or B.I.B. manifold.

12. Connect syrup lines from tanks or bag-in-box system to the appropriate inlets at the front of the unit. The syrup outlet lines from the cooling unit to the dispensing tower(s) are now connected using (normally .265” I.D.) insulated polytubing conduit.

13. The low pressure gas regulator which controls the flow of syrup to each dispensing valve is normally set at 25 psig to 35 psig (1.75 to 2.45 bar) or as required for proper operation of the valve. For diet type syrup, the tank pressures should be set at from 3 to 8 psi (.21 to .56 bar) or as recommended by the syrup supplier. Additional pressure may be necessary depending on the distance from the syrup tank to the unit.

14. Mount the water filter assembly (if used) and water regulator in a convenient location.

15. Connect water inlet line to water regulator, set at 30 to 40 psig (2.1 to 2.8 bar), to water filter, and then to the 3/8” (9.5mm) barbed water inlet of the UCC-40.

16. Connect a (.265” I.D.) (6.7mm I.D.) CO2 gas line from the high pressure CO2 regulator to the 1/4” (6.4mm) barbed “CO2 Supply Connection” fitting at the UCC-40. This fitting supplies CO2 gas to the built-in carbonator tank. The normal setting range of the high pressure CO2 gas regulator is 55 to 80 psi (3.85 to 5.6 bar), but may be set as high as 100 psi (7 bar).

17. The soda water outlet fitting of the UCC-40 (a pump with tag) is connected to the dispensing tower(s) using the 3/8” I.D. (9.5mm I.D.) line of an insulated polytubing conduit.

18. The recirculating (return) soda water from the dispensing tower(s) is connected to the 3/8” (9.5mm) barb fitting (tag) of the UCC-40 using a 3/8” I.D. (9.5mm) line of an insulated polytubing conduit.

19. After all connections to water, CO2 gas, electrical power and syrup containers are made, check for leaks.

20. Be sure syrup tanks or BIB boxes contain syrup.

21. Turn on water. Open the pressure relief valve on the carbonator tank by lifting the wire ring, and hold it open until water flows from the relief valve. Close the relief valve and turn on the CO2 gas and electrical power in that order. DO NOT operate carbonator pump with water supply shut off.

22. To fill all lines with carbonated water, cycle the carbonator several times by operating the dispensing valves. If valves do not operate check that the valve switch it “ON”.

23. The recirculating soda water “pump/motor” is controlled by the rocker switch at the unit’s electrical box identified as “RECIRC. PUMP SWITCH”. This switch is now turned “ON”.

24. The dispensing valves should be adjusted in accordance to the instructions of the dispensing tower or valve manufacturer.

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Installation and Service Manual

ICE BANK CONTROL REPLACEMENT

1. Disconnect power to dispenser.

2. Remove cap from drain tube and position the drain tube in the drain pan and drain the water bath.

3. Refill water bath with warm water at a temperature of 120oF (49oC). Let stand for ten (10) minutes to melt ice bank. If ice remains, repeat Steps 2 and 3 until all ice is melted. Failure to melt all ice may cause the dispenser to freeze-up after the new ice bank control is installed.

4. Remove two screws from dispenser top and remove top.

5. Remove old ice bank control.

6. Install new ice bank control by pushing probe down into the 3/4” tube until it stops on the bottom of the tube. Secure probe with tape.

7. Fill water bath with fresh water. Replace dispenser top and secure with two screws.

8. Connect dispenser to power source and turn ON.

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CLEANING AND MAINTENANCE

NOTE: The dispenser must be cleaned and sanitized after installation and, thereafter, as required by state and local health departments, or every three months minimum.

Continuous maintenance of this unit is a basic requirement for proper operation and sanitation, including all support equipment utilized in the daily operation of this equipment.

1. On a daily basis, clean the external cabinet (splash areas) with mild soap and warm water. Wash the cup rest and drip pan in cleaning solution and rinse with warm tap water. DO NOT use strong bleach or detergents or they may discolor and corrode the cabinet materials. DO NOT use steel wool or other abrasive scouring pads.

2. DO NOT use excessively hot water which may cause damage to plastic components.

3. The water bath should be cleaned two to four times annually, depending upon local water conditions and in accordance with state and local health departments.

4. Cleaning of the refrigeration components should be performed by a qualified service person. Disconnect power before removing the dispenser top. The dispenser top grilles should be cleaned periodically to maintain efficient refrigeration. Condenser fins should be combed, if needed, to maintain adequate circulation. Clogged condensers can lead to premature compressor failure.

SANITIZING, CLEANING, & MAINTENANCE

Installation and Service Manual

This section details the following:

A. Sanitizing of System B. Daily Cleaning C. Ice Water Bath Maintenance

It will be necessary to periodically check and correct the water level of the water bath.

The frequency of filling will depend on the environment within which the dispenser is operating and consequently, the degree of evaporation of water.

Noisy operation and/or reduced cooling capacity can be caused by insufficient water in the water bath.

The condenser coil will require periodical cleaning to ensure correct air flow and cooling at the condenser. The frequency of cleaning will depend on the environment within which the dispenser operates.

All refrigeration components have been factory lubricated for life-time service and will require no further lubrication.

CLEANING AND SANITIZING PROCEDURE

Water Circuits: Cleaning and sanitizing is not required for potable water circuits. Potable water lines should remain connected and operational during the cleaning and sanitizing procedures for syrup circuits.

NOTE: Carbonated Water Lines must remain connected and operational during cleaning and sanitizing of the syrup circuits. Sanitizing of the valve without the carbonated water side operational, may leave bacteria in the nozzle, diffuser, and syrup tube.

CLEANING EQUIPMENT AND SUPPLIES

• Recommended cleaner: A.C. Fergusson Company #3391 or any caustic-base (low sudsing, non-

perfumed, easily rinsed) detergent solution which provides a minimum 2% sodium hydroxide. The solution should be prepared in accordance with the manufacturer’s instructions. Solution should be room temperature.

• Recommended sanitizer: A.C. Fergusson Company SuperChlor (1 ounce in 5 gallons of water) or

any sanitizer which provides a minimum of 200 parts per million of available chlorine. Solution should be room temperature.

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Installation and Service Manual

• Three five (5) gallon figals (syrup tanks) and fittings, cleaned and sanitized (one for water; one for cleaner; one for sanitizer)

• Containers for cleaner and sanitizer solutions

• Clean, nonabrasive cloths

• Bucket

• Small brush

• Extra nozzles

• Extra jumpers

CLEANING PROCEDURES

1. Disconnect each syrup container from its product line. Fill a figal with clean water, pressurize to 40

to 60 psig and connect the pressurized figal to the syrup product line. Remove syrup from the lines by activating the dispensing valve. Continuously activate the dispensing valve until all syrup has been purged from the product lines and valves as noted by the flow of clean water from the valves. All product lines should be sequentially purged of syrup using this procedure.

2. Clean all lines and fittings with cleaning solution and rinse with clean, room temperature water to

remove all traces of residual product.

3. Clean each valve product line as follows: Fill a figal with dissolved cleaning solution, pressurize to

40 to 60 psig and connect the pressurized figal to the syrup product line. Activate the dispensing valve continuously for one (1) minute to remove all air bubbles. Pressurize the lines by pulsing the valves, 15 seconds ON, OFF, then immediately ON again for fifteen (15) cycles, then allow the valve to remain flowing for three (3) minutes. Repeat pulsing and flowing the valves again until all cleaning solution has been used.

WARNING: DO NOT allow cleaning and sanitizing solutions to remain in syrup systems longer than is necessary to complete these procedures. Exceeding contact time will result in damage to valve components.

4. Wait three (3) minutes and then flush the cleaning solution from the lines with clean water by

connecting a pressurized figal with clean water. Pressurized and flush the valves by pulsing the valve for (15) cycles and then flushing three (3) minutes as described in the previous paragraph. Continue pulsing and flushing until testing with phenolphthalein shows the rinse water is free of residual detergent.

5. Sanitize each valve product line as follows: Be sure all connections are cleaned and sanitized

before connecting to each product line. Fill a figal with dissolved sanitizing solution, pressurize to 40 to 60 psig and connect the pressurized figal to the syrup product line. Activate the dispensing valve continuously for one (1) minute to remove all air bubbles. Allow the sanitizing solution to flow through each valve while activating the valves for fifteen (15) cycles, then leave valves OFF and allow to stand pressurized for thirty (30) minutes. Activate the valves for fifteen (15) cycles, then flush remaining sanitizer continuously through the valves.

6. Remove the nozzles and the diffuser assemblies from the valves, disengage diffuser assembly

components and clean with cleaning solution. Agitate the assemblies to assure assemblies are clean. Place them in a container of sanitizing solution for fifteen (15) minutes. Wearing sanitary gloves, remove the nozzles and diffuser assemblies from the sanitizing solution, drain dry, then reassemble them to the valves.

7. Reconnect the syrup containers to their respective circuits and ready the unit for operation.

8. Draw drinks to refill lines and flush the sanitizing solution from the dispenser. Taste the beverage to

verify that there is no off-taste (chlorine).

WATER BATH CLEANING

It is recommended that the water bath be cleaned two to four times annually, depending upon local conditions and/or required by state and local health departments. The water bath should be clean to obtain maximum cooling efficiency.

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Installation and Service Manual

WARNING: Melt ice bank completely, disconnect electrical power and the wiring harness quick disconnect on the refrigeration deck before draining the water bath and attempting to remove the refrigeration deck from the water bath or permanent damage to the deck or coil basket may result.

The water bath compartment is well insulated and it may take five or six hours for the ice to melt. Refilling with warm water may help to melt the ice more rapidly.

1. Remove plug from the drain tube (located under the drip tray) and position the tube to drain into the drain pan.

2. After the ice has melted, remove the deck.

3. Thoroughly clean around all the coils and between all crevasses with a brush and cleaning solution to remove all algae and foreign matter. Dry the water bath.

4. Clean the condenser with a vacuum cleaner or a soft bristle brush.

5. Clean compressor, agitator motor and fan assembly with a cloth, wiping off accumulated dust.

6. Place the refrigeration deck into its original position.

7. Replace drain tube plug and fill the water bath with clean cold water.

8. Reconnect the wire harness on the refrigeration deck.

9. Place cabinet top back onto the unit in its original position and secure.

10. Clean and sanitize product lines and valves per number 4 above before placing dispenser into service.

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Installation and Service Manual

LIQUID LEVEL CONTROL WITH TIMER

PURPOSE OF L.L.C. WITH TIMER

The liquid level control with timer is designed to protect the pump of a carbonation system against running dry and consequent pump damage.

OPERATION

Designed to operate as a normal liquid level control under normal conditions. The timer circuit monitors the running time of the pump motor. If the pump motor runs continuously for the specified time period, the timer circuit will discontinue the operation of the pump motor until the reset switch is manually reset.

NOTE: The built-in carbonator normal refill time for the UCC-40 is 3 to 5 seconds (15 fl oz. [444 ml] normal refill volume).

Usually, when the water flow to the pump is interrupted for any extended period, the residual water present in the pump warms up and will eventually evaporate, but as it warms up it continues to lubricate the wear points of the pump. Experience has shown that a seven minute interruption in water flow is not significantly detrimental to the future operation of the pump.

WARNING: The L.L.C. with timer will give no protection against the initial startup of a new carbonator pump with no water being present at the pump. A new pump which has never pumped water is considered dry and will suffer damage in a matter of 2 to 3 minutes.

FEATURES

220v/50z and 115v/60z models are available.

3-minute and 7-minute models are available.

Designed to control and protect a 1/2hp maximum pump motor.

Reset

A. Challenger and Enterprise carbonator.

• Separate manual reset switch (#35-0181) ensures that the cause of the problem has been corrected before continued use of the pump motor. This feature has been provided in these carbonators since January 1, 1995.

• Carbonators built before January 1, 1995 can be fitted with the time style liquid level control and can be manually reset be disconnecting the power supply cord from the electrical supply and then reconnecting same.

B. Overcounter Dispensers with built-in Carbonators (models CTC-20, CTC-40)

• These models have a rocker switch which controls the power supply to the liquid level control (carbonation system). This switch is accessible through the top surface of the top cover of the CTC-40, and located on the top left corner of the front valve mounting plate of the model CTC-20. The timer can be reset by turning this rocker switch “off” and then “on” again.

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WIRING DIAGRAM

Installation and Service Manual

60439011 230V/50HZ 60439010 115V/60HZ

60439013 230V/50Z 60439012 115V/60Z

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Installation and Service Manual

FLUIDS/GAS DIAGRAM

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WIRING DIAGRAM

UCC-40 WIRING DIAGRAM

Installation and Service Manual

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Installation and Service Manual

UCC-40 PARTS EXPLODED DIAGRAM

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Installation and Service Manual

UCC-40 PARTS LIST

Item New Part No Description Old Part No. Torrington Part

1 26-0064 Cabinet Ass’y 119-178-007 2 26-0146 Coil Ass’y - Freon 119-184-001 3 55-0339 Control - Temperature 155-969-000 186074001 4 23-0218 Plate - Compressor (1/3 hp) 119-066-004 5 35-0128 Power Cord (115v) 119-360-000

35-0124 Power Cord (220v) 115-558-000 6 55-0087 Condenser 101-434-000 7 23-0510 Shroud - Fan 115-194-000 8 35-0015 Blade - Fan 105-240-000 9 35-0094 Motor - Fan (115v) 119-646-000

35-0097 Motor - Fan (220v) 119-805-220 10 23-0302 Handle 119-118-000 11 23-0040 Bracket - Agitator Motor 115-659-000

(2 Required) 12 40-0411 Washer 106-141-000 13 35-0078 Motor - Agitator 115v 119-447-009

35-0079 Motor - Agitator 220v 119-447-229 14 23-0107 Bracket - Fan Motor 103-024-000 15 55-0031 Bushing 103-067-000 16a 26-0360 Compressor Ass’y 1/3hp 115v

35-0148 Relay 1/3 hp 115v 101-049-000

35-0104 Overload 1/3hp 115v 101-050-000 16b 26-0366 Compressor Ass’y

1/3hp 220v/50hz 35-0151 Relay 1/3hp 220v/50hz 119-803-001 35-0106 Overload 1/3hp 220v/50hz 119-803-002

16c 26-0362 Compressor Ass’y

1/3hp 220v/60hz 35-0152 Relay 1/3hp 220v/60hz 119-803-261 35-0107 Overload 1/3hp 220v/60 hz 119-803-262

17 23-0419 Lid Gray 119-165-007 18 26-0061 Bulb Holder 112-544-675

(Temperature Control) 23-0064 Bracket - Bulb Holder 119-791-097

19 26-0058 Blade - Agitator 115-790-001 20 40-0252 Pin - Cotter S.S. 106-140-000 21 40-0262 Plug - Cap 113-035-000 31699012 22 23-0130 Bracket - Line 119-185-707 23 55-0033 Bushing 119-426-875 34065 24 23-0208 Basket - Product Coil 119-192-001 25 65-0085 Tube - Vinyl 104-299-000 26 40-0019 Clamp 108-111-000 48114005 27 65-0047 Tube - Insulation 3/8 I.D. 104-249-000 28 40-0081 Connector S.S. 3/8 MPT x 3/8B 115-576-000 77081400 29 40-0243 Fitting - Compression 119-688-002

3/8 Tube x 3/8 MPT

30 55-0275 Pump S.S. 50 GPH 107-776-000 31 55-0215 Cover Insulation (Left) 115-396-000 32 55-0214 Cover Insulation (Right) 115-395-000 33 40-0249 Nut - Pack 3/8 119-689-000 34 40-0297 Screw 110-861-902 718400297 35 35-0035 Clamp V c/w Bolt 100-361-000 20543 36 35-0115 Pin - Hitch 101-046-002 37 35-0072 Motor 1/3hp 115v 115-442-000 60030058

35-0075 Motor 1/3hp 220v 50/60hz 115-442-220 71860673

38 40-0208 O Ring 103-123-000 31525012 39 26-0136 Coil Assembly CO2 Water 119-993-728 40 23-0231 Cover - Electrical Box 119-446-001 41 23-0819 Wrapper Electrical Box 115v 119-465-006

23-0783 Wrapper Electrical Box 220v 119-465-001

42 35-0062 Control - Liquid Level 115v 110-863-000

35-0065 Control - Liquid Level 220v 50/60hz 110-863-220 60439010

43 40-0288 Screw 103-462-000

No.

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Installation and Service Manual

44 23-0230 Cover - Electrical Box (115 v only) 119-070-002 45 55-0035 Bushing 119-446-000 46 35-0137 Receptacle Single Outlet (115v only) 119-425-000 47 40-0038 Fitting - Compression 3/8B x 3/8 Tube 119-688-000 60285002 48 26-0888 CO2 Water Return 119-993-729 49 35-0182 Switch - Rocker 115-650-000 50 23-0185 Box Electrical (115v only) 119-070-006 51 40-0424 Washer - Cup 119-435-001 52 40-0282 Screw 119-435-001 53 40-0407 Washer 103-296-000 54 35-0055 Grommet 101-162-001 60065064 55 35-0158 Sleeve 119-622-000 56 23-0303 Heat Sink 105-139-000 57 40-0284 Screw 102-649-000 58 40-0294 Screw 108-120-000 59 40-0241 Fitting Compression 1/4 Tube x 3/8 B 119-334-000 60 40-0240 Fitting Compression 119-078-000 77030402 61 40-0204 O Ring 103-074-000 62 40-0244 Nut - Pack 1/4 105-313-000 63 26-0345 Coil Pre-Chill 119-865-002 64 35-0035 Clamp V c/w Bolt 100-361-000 20543 65 40-0046 Connector Brass 3/8MPT x 3/8 F 115-109-375 66 40-0418 Washer 3/8 Flare 115-354-000 48033002 67 40-0175 Nut - Swivel 3/8F 110-918-000 77030100 68 40-0153 Nipple - Swivel 1/4B 110-919-000 69 26-0431 Filter Assembly 110-934-000 70 55-0276 Pump - Brass 125 GPH 110-872-000 71 26-0421 Electrode Assembly 19” 119-915-019 72 40-0116 Elbow S.S. 1/4B X 1/4 Swivel Nut 112-708-000 77040100 73 40-0016 Clamp 105-039-000 48114003 74 65-0003 Tube - Braid 115-115-000 174478000 75 40-0409 Washer 1/4 Flare 104-053-000 30359 76 26-0038 Back Check Single 113-139-000 65259001 77 40-0065 Connector S.S. 1/4B X 1/4B 100-826-000 77040200 78 40-0412 Washer 110-861-004 79 40-0120 Elbow S.S. 3/8B X 1/4 Swivel Nut 115-512-000 77040900 80 40-0418 Washer 3/8 Flare 115-534-000 4803002 81 23-0070 Bracket - Mounting Carb Tank 119-891-006 82 40-0422 Washer - Lock S.S. 119-903-000 40734001 83 40-0188 Nut S.S. 1/4 119-464-001 84 55-0073 Carb Tank Ass’y 119-862-007 85 40-0216 O Ring 113-180-000 86 26-0685 Valve - Pressure Relief 110-948-000 71860230 87 55-0040 Insert - Water Inlet .087 110-862-087 88 26-0037 Back Check - Double Valve 110-947-000 89 55-0198 Body - Filter Brass 3/8 NPT 110-924-00 90 55-0197 Screen - Filter 103-948-000 91 40-0206 O Ring 103-113-000 92 40-0130 Fitting Inlet Brass 3/8 F 110-924-000 93 40-0208 O Ring 103-123-000 31525012 94 55-0013 Spring - Back Check 115-050-000 95 55-0012 Ball - S.S. Back Check 115-049-000 64560 96 55-0011 Seat Fitting - Back Check 115-048-000 97 40-0207 O Ring 103-122-000 31525003 98 55-0010 Body - Single Back Check 1/4 Flare 115-046-000 99 55-0016 Body - Double Back Check 115-449-000

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IMI Cornelius, Inc. UC-40, UCC-40 Service Manual

Specifications and Main Features

Frequently Asked Questions

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