IDC 255 PROGATE DRIVE THRU
ILLUSTRATED PARTS LIST
IDC/NGF 255BCHP
Publication Number: 621057419IPL
Revision Date: August 3, 2010
Revision: D
Visit the IMI Cornelius web site at
www.cornelius.com
for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic,
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per
sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100%
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius.com
800-238-3600
-
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
Printed in U.S.A.
ILLUSTRATED PARTS LIST
IDC/NGF 255BCHP
CLADDING COMPONENTS AND OVERALL ASSEMBLY DETAIL
IMI CORNELIUS INC.
www.cornelius.com
1-800-238-3600
FIGURE 1
Item
No.
1 620046285 Drip Tray
2 620913803 Cup Rest
3 52084 Guard Splash R/L
4 620052335
5 10145 Drip Tray Mounting Pin
6 71010 Captivating Washer
7 70555 Screw Stainless
8 620053003
9 620046723 Holder Straw IDC/Yum Crew
10 620517069 Lid Holder Asy Xlrg
11 620517068 Lid Holder Asy Sml & Med
IDC Illustrated Parts List 1 of 10 Manual Part No.: 621057419IPL
© IMI Cornelius Inc., 2008-2010 Revision Date: February 5, 2010
Part No. Name
620052923
620520578
Panel Assembly
Panel Assembly (Non-Progate)
Cover Weldment
Cover, Weldment (NGF 255)
Serve
Item
No.
12 620517067 Lid Holder Asy Large
13 620517034 Lid IDC255 Black
14 32977 Keyswitch Assem. (Keys
15 620705801 Phillips Truss Head Screw, #8-18
16 620050537 Foamed Cold Plate Cover
17 620516645 Cover Coldplate Access
18 70970 4” Adjustable Leg, 3/8” - 16,
Part No. Name
Included) Replacement Keys
Only (70739)
X 1/2” Long, Stainless Steel
Black Plastic with Nickel Plated
Foot
Revision: C
IMI CORNELIUS INC.
www.cornelius.com
Telephone 1-800-238-3600
ELECTRICAL BOX ASSEMBLY DETAIL
Item
No.
1
2
3
4
5
6
7
Part No. Name
620052685 Control Box Mounting Brkt
620314025 NO/NC 25 Vac Relay
620314152 Electric Box
620313711 Solenoid Asy IDC/Progate Air
31107 Terminal Board
720500795 Transformer 120 V 60 Hz.
620717212 Capacitor Mount
FIGURE 2
Item
No.
8
9
10
11
12
13
Part No. Name
560002379 Capacitor, 20 Mfd, 230 V, 50 Hz.
620314825 Main Electrical Board
325925000 Electrical Board Support
70120 Machine Screw, #10-32, Gnd
70015 Hex Nut, #10-32, KEPS
60569001 Relay
Manual Part No.: 621057419IPL 2 of 10 IDC Illustrated Parts List
Revision Date: February 5, 2010 © IMI Cornelius Inc., 2008-2010
Revision: C
IMI CORNELIUS INC.
www.cornelius.com
1-800-238-3600
ICE DISPENSING ASSEMBLY DETAIL
FIGURE 3
Item
No.
1
2
3a
3b
4
5
IDC Illustrated Parts List 3 of 10 Manual Part No.: 621057419IPL
© IMI Cornelius Inc., 2008-2010 Revision Date: February 5, 2010
Part No. Name
15087 Agitator Retainer
620042770 Agitator Disk
620042766 Agitator
620042723 Agitator (opt w/no disk reqd)
620711105 Gear Box Shaft Seal
52876 Gear Box Shaft Gasket
Item
No.
6
7
8
Part No. Name
620314923
620314913
168833000 Lock Washer .262” ID X .489” OD
70260 Self-Locking Socket Head Cap
Service Motor (Withou
Motor and Gear Box Assembly
X .062” Thic
Screw
k, SS
, 1/4-20, 1” Long, SS
t Gear Box)
Revision: C
IMI CORNELIUS INC.
www.cornelius.com
Telephone 1-800-238-3600
BEVERAGE DISPENSING ASSEMBLY DETAIL
Item
No.
1
Part No. Name
1956 Front Valve Cover
(For lever valves only)
620520596 Back Valve Cover
2
561000155 UFB Lever Valve Assembly
3
1935 Water Only Lever Bar
4
FIGURE 4
Item
No.
5
Part No. Name
560001788 Sheetmetal Screw, #6-32 X 3/16”
Long Pan Head Slotted, Stainless
620045786 Base Assy Ed 2XX Jordan
6
620407060 FDAMED 19 X 28 8FL C-Plt Assy.
7
Manual Part No.: 621057419IPL 4 of 10 IDC Illustrated Parts List
Revision Date: February 5, 2010 © IMI Cornelius Inc., 2008-2010
Revision: C
BEVERAGE PANEL ASSEMBLY DETAIL
IMI CORNELIUS INC.
www.cornelius.com
1-800-238-3600
Item
No.
1
Part No. Name
620720814 Machine Screw, #10-32 X 1” Long
Round Phillips Head, Stainless
Steel
1919 UF1 Valve Back Block Assy
2
620709068 Elbow Dole Fitting, 1/4 barb w/ O-
3
Ring
620718989 Y-Fitting, Carbonated Water
4
620718990 Y-Fitting, Non-Carbonated Water
5
FIGURE 5
Item
No.
6
7
Part No. Name
620407772 Totalflex Manifold Assy 4 Valve,
e Side, (5 Valve 620407770)
On
620607436 Polyethylene Tubing, .380” ID X
.593” OD: Supplied in 12’
Lengths
50299 Polyethylene Tubing, .265” ID X
8
.465” OD
: Supplied in 12’
Lengths
31827 Valve Power Harness
9
IDC Illustrated Parts List 5 of 10 Manual Part No.: 621057419IPL
© IMI Cornelius Inc., 2008-2010 Revision Date: February 5, 2010
Revision: C
IMI CORNELIUS INC.
www.cornelius.com
Telephone 1-800-238-3600
CARBONATOR TANK ASSEMBLY
DETAIL
Item
No.
1
2
3
4
5
6
7
Part No. Name
77040100 L-Swivel Fitting 7/16”-20 (1/4” FFL)
178025100 Male Gasket Flare Fitting
64677001 Check Valve Fitting
398033002 O-Ring .239” ID .070” CS 70 DU
64686 Check Valve Sleeve SS
64560 Check Valve Ball, .3125” SS
64678 Spring
FL X
1/4” Barb, SS
BU-N
FIGURE 6
Item
No.
8
9
10
11
12
Part No. Name
31525012 O-Ring .301” ID .070” CS 60 DU
620607108 Liquid Level Control Probe: Must
31525007 O-Ring .488” ID 103 CS 60 DU
630001122 Relief Valve
620518322 Carb Tank Complete Assembly
BU-N
rchased together with item
be pu
10 (O-ring).
BU-N
Manual Part No.: 621057419IPL 6 of 10 IDC Illustrated Parts List
Revision Date: February 5, 2010 © IMI Cornelius Inc., 2008-2010
Revision: C
PUMP AND MOTOR ASSEMBLY DETAIL
IMI CORNELIUS INC.
www.cornelius.com
1-800-238-3600
Item
No.
1
2
Part No. Name
60170 Pump, 125GPH
620608773 Check Valve 3/8MPT
5/8-18
311527000 Detiker Clamp #8.7
3
111337000 Straight Fitting 3/8 MPT X 3/8 MF,
4
Brass
FIGURE 7
Item
No.
5
Part No. Name
174004000 Polyethylene Tubing .156” ID X
.312” OD
6
620709802 Pressure Regulator, 75 PSIG
7
60030058 Motor Pump
8
187483000 Clamp
IDC Illustrated Parts List 7 of 10 Manual Part No.: 621057419IPL
© IMI Cornelius Inc., 2008-2010 Revision Date: February 5, 2010
Revision: C
IMI CORNELIUS INC.
www.cornelius.com
Telephone 1-800-238-3600
ICE CHUTE ASSEMBLY DETAIL
FIGURE 8
Item
No.
1
2
3
4
5
6
7
Manual Part No.: 621057419IPL 8 of 10 IDC Illustrated Parts List
Revision Date: February 5, 2010 © IMI Cornelius Inc., 2008-2010
Revision: C
Part No. Name
91776 Label, Warning Hazardous Moving
620518520 Ice Chute Cover
620518521 Ice Chute Jordan Progate
620710113 Gasket Ice Chute IDC Low Duro
620720630 Fitg, 1/4 Tube X 1/8 MPT
620200411 Cylinder, Air Double Acting 2-1/2
620702505 Bushing, Mach 5/8 X 1 X .048 SS
Item
No.
8
9
10
11
12
13
Part No. Name
620705901 Screw Sm #04 PAPH 12 SS
620314527 Sensor, Position Ice Chute Jordon
620701208 Nut, Hex, 5/8-18 SS Jam-SPC
620701202 Nut, Hex Jam 1/4-28 SS 400 SER
620048712 Gate Slide Assy Jordan Progate
620200418 Cylinder Enclosure Progate
CONTROL BOX ASSEMBLY DETAIL
IMI CORNELIUS INC.
www.cornelius.com
1-800-238-3600
FIGURE 9
Item
No.
1
2
3
4
IDC Illustrated Parts List 9 of 10 Manual Part No.: 621057419IPL
© IMI Cornelius Inc., 2008-2010 Revision Date: February 5, 2010
Part No. Name
620045207 Pad, Key IDC/Progate2
31934 2230 Switch
A5810 Switch, Rocker (SAN) HCL30
620043256 Keypad Control Box
Item
No.
5
6
7
8
rt No. Name
Pa
620313267 Switch, PB Lighted
620314840 Control Board
V25237 Nylon Washer, Flat, #8
188117000 Screw, SM 08 TA TRPH 12 S TZI
Revision: C
IMI CORNELIUS INC.
www.cornelius.com
Telephone 1-800-238-3600
SPLASH PANEL ASSEMBLY DETAIL
FIGURE 10
Item
No.
1
2
3
Manual Part No.: 621057419IPL 10 of 10 IDC Illustrated Parts List
Revision Date: February 5, 2010 © IMI Cornelius Inc., 2008-2010
Revision: C
Part No. Name
70178 Screw, MA 08-32 TRPH 16 SS
70959 8-32 Hex Nutsert
620052336 Stainless Steel Panel
Item
No.
4
5
6
t No. Name
Par
620710809 Shroud Cylinder
70188 Screw, WG 08-32 KN 16
620711948 Splash Panel Insulation
IMI Cornelius Inc.
www.cornelius.com
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