Ikea ICS500VB, ICS500WB Installation Instructions

INSTALLATION INSTRUCTIONS

30" (76.2 CM) GAS BUILT-IN COOKTOP

INSTRUCTIONS D'INSTALLATION

DE LA TABLE DE CUISSON À GAZ ENCASTRÉE DE

30" (76,2 CM)

Table of Contents/Table des matières

COOKTOP SAFETY.....................................................................................1

INSTALLATION REQUIREMENTS .............................................................2

Tools and Parts.........................................................................................2

Location Requirements.............................................................................3

Electrical Requirements............................................................................4

Gas Supply Requirements........................................................................4

INSTALLATION INSTRUCTIONS ............................................................... 5

Prepare Cooktop ......................................................................................5

Install Cooktop.......................................................................................... 5

Make Gas Connection ..............................................................................6

Complete Installation ................................................................................7

WIRING DIAGRAM ......................................................................................8

SÉCURITÉ DE LA TABLE DE CUISSON ...................................................9

EXIGENCES D'INSTALLATION................................................................10

Outillage et pièces .................................................................................. 10

Exigences d'emplacement ..................................................................... 10

Spécifications électriques....................................................................... 11

Spécifications de l'alimentation en gaz.................................................. 12

INSTRUCTIONS D'INSTALLATION ......................................................... 13

Préparation de la table de cuisson.........................................................13

Installation de la table de cuisson ..........................................................13

Raccordement au gaz ............................................................................ 14

Achever l'installation............................................................................... 15

SCHÉMAS DE CÂBLAGE ......................................................................... 16

COOKTOP SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”

These words mean:

You can be killed or seriously injured if you don't immediately

DANGER

WARNING

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

IMPORTANT:

Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.

follow instructions.

can be killed or seriously injured if you don't

You instructions.

IMPORTANT :

Installateur : Remettre les instructions d'installation au propriétaire. Propriétaire : Conserver les instructions d'installation pour référence ultérieure.

501910200427

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

– WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

•

Do not touch any electrical switch.

•

Do not use any phone in your building.

•

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

•

instructions. If you cannot reach your gas supplier, call the fire department.

•

– Installation and service must be performed by a qualified installer, service agency or

the gas supplier.

WARNING: Gas leaks cannot always be detected by smell. Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions.

In the State of Massachusetts, the following installation instructions apply:

■ Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by

the State of Massachusetts.

■ If using a ball valve, it shall be a T-handle type.

■ A flexible gas connector, when used, must not exceed 3 feet.

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation.

Tools n eede d

■ Tape m e a s u re

■ Flat-blade screwdriver

■ ¹⁵⁄₁₆" combination wrench

■ Pipe wrench

■ Pliers

■ Level

■ Phillips screwdriver

■ Marker or pencil

■ Pipe-joint compound

resistant to LP gas

■ Noncorrosive leak-detection

solution

Parts supplied

■ Gas pressure regulator

■ Burner grates (3)

■ Burner caps (4)

■ Clamping brackets (4)

■ 1" (2.5 cm) clamping screws (4)

■ Foam strip

Parts needed

Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See “Electrical Requirements” and “Gas Supply Requirements” sections.

Location Requirements

IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.

■ It is the installer’s responsibility to comply with installation

clearances specified on the model/serial rating plate. The model/serial rating plate is located on the underside of the cooktop burner box.

A. Model/serial rating plate location

■ To eliminate the risk of burns or fire by reaching over heated

surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.

■ All openings in the wall or floor where cooktop is to be

installed must be sealed.

■ Cabinet opening dimensions that are shown must be used.

Given dimensions are minimum clearances.

■ Grounded electrical supply is required. See “Electrical

Requirements” section. Proper gas supply connection must be available. See “Gas Supply Requirements” section.

■ The cooktop is designed to hang from the countertop by its

side or rear flanges.

■ The gas and electric supply should be located as shown in

“Cabinet Requirements” section so that they are accessible without requiring removal of the cooktop.

■ Provide cutout in right rear corner of cutout enclosure as

shown to provide clearance for gas inlet and power supply cord, and to allow the rating label to be visible.

IMPORTANT: To avoid damage, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.

Mobile Home - Additional Installation Requirements

The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or with local codes.

In Canada, the installation of this cooktop must conform with the current standards CAN/CSA-A240-latest edition, or local codes.

Product Dimensions

A. 30

⁵⁄₁₆

" (77.0 cm)

²⁵⁄₃₂

" (35.0 cm)

B. 13

⁵⁄₈

" (4.1 cm)

C. 1

Cabinet Requirements

A. 24

" (60.0 cm) distance between overhead cabinets

B. Combustible area above countertop (shown by dashed box above) C.30

" (76.2 cm) minimum clearance between top of cooktop grates

and bottom of uncovered wood or metal cabinet (24 minimum clearance if bottom of wood or metal cabinet is covered by not less than ¹⁄₄ not less than No. 28 MSG sheet steel, 0.015 steel, or 0.024" [0.06 cm] aluminum or 0.020" [0.05 cm] copper)

D. 13

" (33.0 cm) recommended upper cabinet depth

" (10.2 cm) minimum, 102¼" (259.7 cm) maximum

E. 4

" (33.0 cm)

G. 18" (45.7 cm) minimum clearance from upper cabinet to countertop

within minimum horizontal clearances to cooktop grates

H. Grounded outlet - Locate within 24" (61.0 cm) of right rear corner of

cutout.

I. 29

⁹⁄₁₆

" (75.1 cm)

³⁄₈

" (21.3 cm) minimum distance to nearest left and right side

J. 8

combustible surface

³⁄₈

" (6.0 cm) minimum, 86¼" (220 cm) maximum distance to rear

K. 2

combustible surface

L. Gas line opening -

Wall: anywhere 5" (12.7 cm) below underside of countertop. Cabinet floor: anywhere within 6" (15.2 cm) of rear wall is recommended.

⁵⁄₈

" (65.09 cm) minimum countertop depth is required.

M. 25

" [0.6 cm] flame retardant millboard covered with

" [61 cm]

" [0.04 cm] stainless

NOTES: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear the burner box. To avoid this modification, use a base cabinet with sidewalls wider than the cutout.

If cabinet has a drawer, a 4" (10.2 cm) depth clearance from the countertop to the top of the drawer (or other obstruction) in base cabinet is required. The drawer depth may need to be shortened to avoid interfering with the regulator.

IMPORTANT: If installing a range hood or microwave hood combination above the range, follow the range hood or microwave hood combination installation instructions for dimensional clearances above the cooktop surface.

Gas Supply Requirements

WARNING

Electrical Requirements

WARNING

Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death,

fire, or electrical shock.

IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.

This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

One Batterymarch Park

Quincy, MA 02269

CSA International

8501 East Pleasant Valley Road

Cleveland, Ohio 44131-5575

■ A 120 volt, 60 Hz, AC only, 15-amp, fused electrical circuit is

required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this cooktop be provided.

■ Electronic ignition systems operate within wide voltage limits,

but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded.

■ The wiring diagrams are provided with this cooktop. See

“Wiring Diagram” section.

Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure

gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.

IMPORTANT: Leak testing of the range must be conducted according to the manufacturer’s instructions.

Type of Gas

Natural Gas:

This cooktop is design-certified by CSA International for use with Natural gas or, after proper conversion, for use with LP gas.

■ This cooktop is factory set for use with Natural gas. To convert

to LP gas, see the Gas Conversion instructions provided in the literature package. The model/serial rating plate located on the right/center underside of the burner box has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.

LP Gas conversion: Conversion must be done by a qualified service technician.

No attempt shall be made to convert the appliance from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the package containing literature.

Gas Supply Line

■ Provide a gas supply line of ³⁄₄" (1.9 cm) rigid pipe to the

cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON ½" minimum. Usually, LP gas suppliers determine the size and materials used in the system.

®†

tape. With LP gas, piping or tubing size can be

Flexible metal appliance connector:

■ If local codes permit, use a ¹⁄₂" or ³⁄₄" I.D. flexible stainless

steel tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line.

■ A ³⁄₈" male pipe thread is needed for connection to the

female pipe threads of the inlet to the appliance pressure regulator.

■ Do not kink or damage the flexible metal tubing when

moving the cooktop.

Rigid pipe connection: The rigid pipe connection requires a combination of pipe

fittings to obtain an in-line connection to the cooktop. The rigid pipe must be level with the cooktop connection. All strains must be removed from the supply and fuel lines so cooktop will be level and in line.

■ Must include a shutoff valve:

The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but external to the cooktop. It should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the cooktop.

Gas Supply Pressure Testing

Line pressure testing above ½ psi gauge (14" WCP)

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).

Line pressure testing at ½ psi gauge (14" WCP) or lower

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).

INSTALLATION INSTRUCTIONS

Prepare Cooktop

Decide on the final location for the cooktop.

1. Place the cooktop upside down on a covered work surface.

Clean along the outside surface of the cooktop where the foam strip will be applied.

2. Remove foam strip from literature package. Remove backing

from foam strip. Apply foam strip adhesive-side down around bottom of cooktop, flush with edge.

NOTE: The foam strip keeps the underside of the cooktop glass free from debris and helps the cooktop sit flat on uneven counters.

A. Gas supply line B. Shutoff valve “open” position C. To cooktop

Gas Pressure Regulator

The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:

Natural Gas:

Minimum pressure: 5" (15.2 cm) WCP Maximum pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP

LP Gas:

Minimum pressure: 11" (27.9 cm) WCP Maximum pressure: 14" (35.5 cm) WCP Contact local gas supplier if you are not sure about the inlet

pressure.

Burner Input Requirements

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada).

†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

A. Cooktop base B. Foam strip C. Cooktop

Install Cooktop

1. Position the cooktop in the cutout.

2. Choose brackets A or B depending on the thickness of the

countertop. Bracket A - For 1¹⁄₈" (28.6 mm) thick countertops

A. Cooktop B. Mounting screw C. Bracket A D. Countertop

+ 11 hidden pages